CN214257913U

CN214257913U - Horizontal nut stir-frying device

Info

Publication number: CN214257913U
Application number: CN202022513284.8U
Authority: CN
Inventors: 龚和祥
Original assignee: Shanghai Kangzhiqin Food Co ltd
Current assignee: Shanghai Kangzhiqin Food Co ltd
Priority date: 2020-11-04
Filing date: 2020-11-04
Publication date: 2021-09-24
Anticipated expiration: 2030-11-04

Abstract

The utility model relates to a horizontal nut fries system device, the device is including the horizontal cauldron body, stirring unit, drive unit and heating unit, the stirring unit is equipped with the (mixing) shaft and many to the stirring rake, the (mixing) shaft level runs through the cauldron body, and with the coaxial arrangement of the cauldron body, drive unit with the cauldron body and stirring unit connect, and be used for the drive the cauldron body and stirring unit rotate, heating unit is located the lower part of the cauldron body, the device is equipped with cleaning unit, cleaning unit is including spouting liquid mouth and leakage fluid dram, the (mixing) shaft is hollow structure, just the one end and the water source of (mixing) shaft are connected, it sets up to spout the liquid mouth on the (mixing) shaft, the leakage fluid dram sets up the curb plate bottom of cauldron body both sides, the cauldron body is equipped with the gas vent. The utility model discloses a set up the cleaning unit, after having fried a batch of nut, spend 5 ~ 10min time cleaning kettle body, can guarantee the taste of next batch of nut.

Description

Horizontal nut stir-frying device

Technical Field

The utility model relates to a food production water line technical field, concretely relates to horizontal nut fries system device.

Background

In recent years, nut snacks have become the choice of more and more people as people have higher and higher requirements on snack taste, nutrition and the like. As the name suggests, nut snacks are snacks made from one or more nuts, such as pistachio nuts, almonds, walnuts, macadamia nuts, pine nuts, and the like.

In the production process of the snacks, the nuts need to be cleaned, dried, peeled, fried, chopped, screened, mixed, sugared, pressed, packaged and the like, the fried nut is used as the most important part influencing the taste of the nuts, and the excellent frying tool directly influences the quality of products. The existing stir-frying tools are divided into a vertical stir-frying device and a horizontal stir-frying device. Wherein, the horizontal frying device has larger treatment capacity and is more suitable for the production of a production line. However, because of the large processing capacity, the horizontal frying device occupies a large area, and if one manufacturer has a plurality of snack products, a plurality of frying devices are needed to fry each nut separately, so that the flavor of the snack is prevented from being tainted. However, this requires a large area and greatly increases the cost of the equipment. However, if a frying device is used for production, some snacks need to be added with sugar, some snacks need to be added with salt, and other snacks need to be added with spicy flavor, so that the tastes of different snacks can be influenced mutually, and the taste of all snacks is not good.

Therefore, there is a great need in the art for a horizontal nut fryer that can process snacks of different flavors.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a horizontal nut frying device which can process snacks with different tastes in order to overcome the defects of the prior art.

In order to achieve the purpose of the present invention, the present application provides the following technical solutions.

In the first aspect, the application provides a system device is fried to horizontal nut, the device includes the horizontal cauldron body, stirring unit, drive unit and heating unit, the stirring unit is equipped with (mixing) shaft and many to the stirring rake, the (mixing) shaft level runs through the cauldron body, and with the coaxial arrangement of the cauldron body, drive unit with the cauldron body and stirring unit are connected, and are used for the drive the cauldron body and stirring unit rotate, the heating unit is located the lower part of the cauldron body, the device is equipped with cleaning unit, cleaning unit is including spouting liquid mouth and leakage fluid dram, the (mixing) shaft is hollow structure, just the one end and the water source of (mixing) shaft are connected, it sets up to spout the liquid mouth on the (mixing) shaft, the leakage fluid dram sets up the curb plate bottom of cauldron body both sides, the cauldron body is equipped with the gas vent. This device is through setting up the cleaning unit, when a batch of nuts are fried and are made the completion, sprays the clear water to the internal portion of cauldron through the hydrojet mouth that stirs epaxially, gathers the take the altitude after at the internal portion of cauldron when clear water, the rotating kettle body and stirring rake for internal wall of cauldron and stirring rake can fully contact with the washing liquid, will remain additive, nut are garrulous or the powder is dissolved or the suspension and aquatic, then open the leakage fluid dram, discharge water. If necessary, the above steps can be repeated for 2-3 times, and the cleaning effect is better. And finally, opening the heating unit to evaporate the residual water, and discharging the residual water from the exhaust port to finish cleaning. Through practical operation, the whole cleaning process needs 5-10 minutes, and the production efficiency is not particularly influenced.

In one embodiment of the first aspect, the exhaust port is provided with a humidity sensor. The humidity sensor is provided to measure the residual moisture in the kettle body. During heating and evaporation, if the humidity sensor displays that the humidity at the air outlet is higher, more residual water still exists in the kettle body; when the humidity sensor indicates that the humidity at the air outlet is low, the nut roasting of the next batch can be started.

In an embodiment of the first aspect, one end of the stirring shaft is provided with a socket, and the stirring shaft is connected with a water source in a plug-in manner through the socket. During the frying process, the stirring shaft is disconnected from a water source, and the plug port is connected with the water source through a water pipe before cleaning is started after the frying process is finished; when the clear water is accumulated at a certain height in the kettle body, the plug interface is disconnected with the water source.

In an embodiment of the first aspect, the driving unit includes a first driving unit and a second driving unit, the first driving unit is connected to the stirring unit and drives the stirring shaft to rotate, and the second driving unit is connected to the outer wall of the kettle body and drives the kettle body to rotate.

In an embodiment of the first aspect, a driven gear is disposed at one end of the stirring shaft, the first driving unit includes a first rotating motor and a first driving gear, and the driven gear is connected to the first driving gear through a chain. In the stir-frying process, the first rotating motor works to drive the stirring shaft to rotate, nuts in the kettle are continuously turned over, and after the stir-frying process is finished, the first rotating motor stops working.

In an embodiment of the first aspect, the outer wall of the kettle body is provided with a ring of transmission teeth, the second driving unit includes a second rotating motor and a second driving wheel, and the second driving wheel is engaged with the transmission teeth. Fry the system in-process, the second rotates the motor out of work, and after the system of frying, the second rotates the motor and begins work, drives whole horizontal cauldron body and rotates to carry the nut to the discharge gate.

The inner wall of the kettle body is provided with an internal thread, and the depth of the internal thread is 1-5 cm. The internal threads are provided so that when the kettle body is rotated, the nuts can be moved in one direction by the internal threads so that the nuts are discharged from the kettle. The internal thread is too shallow, then the effect of transmission towards a direction is relatively poor, and the internal thread is too shallow, then leads to the nut effectively to be touched by the stirring rake easily to lead to the unable normal upset of nut to influence the taste.

In one embodiment of the first aspect, the stirring unit comprises a stirring shaft and a plurality of pairs of stirring paddles arranged in the middle of the stirring shaft, each pair of stirring paddles comprises two blades distributed at 180 degrees, and two adjacent pairs of stirring paddles are perpendicular to each other; and in the axial length of the stirring shaft, the distance between two adjacent pairs of stirring paddles is less than 3 cm. This setting can increase the nut degree of rolling in horizontal cauldron, guarantees that the nut in the cauldron can thermally equivalent, guarantees the taste of seeing.

In one embodiment of the first aspect, a feed inlet and a plurality of discharge outlets are respectively arranged at two ends of the kettle body, and the bottom of the feed hopper is fixed with the feed inlet; the discharge gate sets up in cauldron body internal thread one end, just the discharge gate is equipped with the baffle that can open and close, ejection of compact spout is established in the discharge gate below. During the frying process, the baffles of all the feed inlets are closed to avoid the nuts from leaking. After the stir-fry system is finished, the baffle of all discharge gates is all opened, and when the nut moved to the discharge gate under the effect of internal thread, the nut fell into the ejection of compact spout from the discharge gate, then fell into other containers.

In an embodiment of the first aspect, the heating unit comprises a plurality of uniformly distributed cooktops, each provided with an ignition device, and each connected with a gas pipeline.

In one embodiment of the first aspect, a jacking mechanism is provided below the heating unit. The required stir-fry temperature of different nuts is different, also different with the required temperature of evaporation moisture, consequently sets up climbing mechanism, can be through adjusting for the distance between top of a kitchen range and the cauldron body, comes temperature regulation. The jacking mechanism is available in the prior art, such as a cylinder, a hydraulic cylinder, a linear motor and the like.

Compared with the prior art, the beneficial effects of the utility model reside in that:

(1) by arranging the cleaning unit, after a batch of nuts are fried, the kettle body is cleaned within 5-10 min, so that the taste of the nuts in the next batch can be guaranteed;

(2) the nuts are heated uniformly, so that the stir-fried taste of the nuts is guaranteed;

(3) the discharging is rapid.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

In the attached drawing, 1 is the cauldron body, 2 is the (mixing) shaft, 3 is first rotation motor, 4 is first action wheel, 5 is the chain, 6 is the second rotation motor, 7 is the second action wheel, 8 is the driving tooth, 9 is the stirring rake, 10 is the bearing, 11 is the feeder hopper, 12 is ejection of compact spout, 13 is the discharge gate, 14 is the internal thread, 15 is the top of a kitchen range, 16 is the gas vent, 17 is the hydrojet mouth, 18 is the interface, 19 is the leakage fluid dram, 20 is humidity transducer, 21 is the jacking cylinder, 22 is driven gear, 23 is the feed inlet.

Detailed Description

Unless otherwise defined, technical or scientific terms used herein shall have the ordinary meaning as is understood by those of ordinary skill in the art to which the invention belongs. All numerical values recited herein as between the lowest value and the highest value are intended to mean all values between the lowest value and the highest value in increments of one unit when there is more than two units difference between the lowest value and the highest value.

In the following description of the embodiments of the present invention, it is noted that in the detailed description of the embodiments, all the features of the actual embodiments may not be described in detail in order to make the description concise and concise. Modifications and substitutions may be made to the embodiments of the present invention by those skilled in the art without departing from the spirit and scope of the invention, and the resulting embodiments are within the scope of the invention.

Examples

The embodiments of the present invention will be described in detail below, and the embodiments are implemented on the premise of the technical solution of the present invention, and detailed embodiments and specific operation procedures are given, but the scope of the present invention is not limited to the following embodiments.

Example 1

A horizontal nut stir-frying device is structurally shown in figure 1 and comprises a kettle body 1, a stirring unit, a driving unit, a heating unit, a cleaning unit and a feeding and discharging unit, wherein the specific structure of each part is as follows:

the stirring unit comprises a horizontal stirring shaft 2 and a plurality of pairs of stirring paddles 9 (11 pairs of stirring paddles 9 are shown in the figure) uniformly distributed on the stirring shaft 2, each pair of stirring paddles 9 comprises two blades, the two blades are distributed at 180 degrees, and the distance between every two adjacent pairs of stirring paddles 9 is 1 cm. The stirring shaft 2 penetrates through the kettle body 1, is coaxial with the kettle body 1, and is connected with two ends of the kettle body 1 through bearings 10. The stirring shaft 2 is of a hollow structure, and one end of the stirring shaft 2 is provided with a socket 18.

The cleaning unit comprises a liquid spraying port 17 and a liquid discharging port 19, wherein the liquid spraying port 17 is arranged on the stirring shaft 2 and communicated with the inside of the stirring shaft 2, and a water source can sequentially pass through the insertion port 18, the hollow structure in the stirring shaft 2 and the liquid spraying port 17 to spray clear water into the kettle body 1. The liquid outlet 19 is arranged at the bottom of one side of the kettle body 1 and is used for discharging water for cleaning.

The cauldron body 1 is equipped with gas vent 16 to set up humidity transducer 20 at gas vent 16, the inner wall of the cauldron body 1 is equipped with helical shape internal thread 14, and the degree of depth of internal thread 14 is 2 cm.

The feeding and discharging unit comprises a feeding hopper 11 and a discharging chute 12, a feeding port 23 and a plurality of discharging ports 13 are respectively arranged at two ends of the kettle body 1, and the bottom of the feeding hopper 11 is connected with the feeding port 23; the discharge port 13 is arranged at one end of the internal thread 14 of the horizontal kettle body 1, the discharge port 13 is provided with a baffle plate which can be opened and closed, and the discharge chute 12 is arranged below the discharge port 13.

The drive unit comprises a first drive unit and a second drive unit, wherein the first drive unit comprises a first rotating motor 3, a first driving wheel 4 and a chain 5, wherein one end of the stirring shaft 2 is provided with a driven gear 22, the driven gear 22 is connected with the first driving wheel 4 through the chain 5, and the first rotating motor 3 is connected with the first driving wheel 4. The second drive unit comprises a second rotating motor 6 and a second driving wheel 7, transmission teeth 8 are arranged on the outer surface of the shell, the transmission teeth 8 are meshed with the second driving wheel 7, and the second driving wheel 7 is connected with the second rotating motor 6.

The heating unit comprises a plurality of cooking benches 15 and a jacking cylinder 21, the cooking benches 15 are fixed with a fuel gas source and are evenly distributed at the bottom of the kettle body 1, and the jacking cylinder 21 is arranged at the bottom of the cooking benches 15 and used for controlling the lifting of the cooking benches 15.

The working principle of the device is as follows:

(1) opening a feed port 23 of the kettle body 1, closing a discharge port 13 and a liquid discharge port 19, connecting a feed hopper 11 with the feed port 23, pouring nut raw materials and auxiliary materials (such as seasonings and the like) into the kettle body 1 from the feed hopper 11, and then closing the feed port 23;

(2) opening the exhaust port 16, igniting the cooking bench 15, and adjusting the distance between the cooking bench 15 and the kettle body 1 by using the jacking cylinder 21 according to the type of the nut raw materials;

(3) the first rotating motor 3 starts to work to drive the stirring shaft 2 to rotate, and the stirring paddle 9 is used for stir-frying the nut raw materials;

(4) after the frying is finished, the cooking bench 15 is closed, the first rotating motor 3 continues to operate, and after the temperature of the nuts is reduced, the first rotating motor 3 stops working;

(5) opening the discharge port 13, closing the exhaust port 16, starting to operate the second rotating motor 6, driving the kettle body 1 to rotate, moving the nuts to the discharge port 13 under the action of the internal threads 14, and falling into the discharge chute 12 for discharging;

(6) after all nuts are discharged, the discharge hole 13 is closed, the second rotating motor 6 continues to operate, meanwhile, the insertion port 18 is communicated with a water source, clear water is sprayed into the kettle body 1 through the liquid spraying port 17, after the clear water with a certain height is arranged in the kettle body 1, the water source is cut off, and as the kettle body 1 keeps rotating, the inner wall of the kettle body 1 can be continuously contacted with the clear water, and additives, nut pieces or powder remained on the inner wall of the kettle body 1 are dissolved or suspended in the water;

(7) after 5min of cleaning, closing the second rotating motor 6, opening the liquid outlet 19 and draining the water in the kettle body 1;

(8) and opening the exhaust port 16, opening the cooking bench 15, heating the kettle body 1 to evaporate water remained in the kettle body 1, exhausting the water from the exhaust port 16, monitoring the air humidity of the air outlet through the humidity sensor 20 until the humidity is lower than a certain value, indicating that the water remained on the inner wall of the kettle body 1 is basically evaporated completely, and closing the cooking bench 15.

(9) And (5) repeating the steps (1) to (8) and starting the stir-frying of the nuts of the next batch.

The embodiments described above are intended to facilitate the understanding and appreciation of the application by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present application is not limited to the embodiments herein, and those skilled in the art who have the benefit of this disclosure will appreciate that many modifications and variations are possible within the scope of the present application without departing from the scope and spirit of the present application.

Claims

1. A horizontal nut frying device, which comprises a horizontal kettle body, a stirring unit, a driving unit, a heating unit and a feeding and discharging unit, the stirring unit is provided with a stirring shaft and a plurality of pairs of stirring paddles, the stirring shaft horizontally penetrates through the kettle body, and is coaxially arranged with the kettle body, the driving unit is connected with the kettle body and the stirring unit and is used for driving the kettle body and the stirring unit to rotate, the heating unit is positioned at the lower part of the kettle body, the feeding and discharging unit comprises a feed hopper and a discharging chute, it is characterized in that the device is provided with a cleaning unit, the cleaning unit comprises a liquid spraying port and a liquid discharging port, the stirring shaft is of a hollow structure, and one end of the stirring shaft is connected with a water source, the liquid spraying port is arranged on the stirring shaft, the liquid discharging port is arranged at the bottoms of the side plates at two sides of the kettle body, and the kettle body is provided with an air outlet.

2. The horizontal nut sauting apparatus of claim 1, wherein the exhaust port is provided with a moisture sensor.

3. The horizontal nut frying apparatus of claim 1, wherein an insertion port is provided at one end of the agitator shaft, and the agitator shaft is connected to a water source through the insertion port.

4. The horizontal nut frying apparatus according to claim 1, wherein the driving unit comprises a first driving unit and a second driving unit, the first driving unit is connected with the stirring unit and drives the stirring shaft to rotate, and the second driving unit is connected with the outer wall of the kettle body and drives the kettle body to rotate.

5. The horizontal nut frying apparatus of claim 4, wherein a driven gear is provided at one end of the stirring shaft, the first driving unit comprises a first rotating motor and a first driving wheel, and the driven gear is connected to the first driving wheel through a chain.

6. The horizontal nut frying apparatus of claim 4, wherein the outer wall of the kettle body is provided with a ring of driving teeth, and the second driving unit comprises a second rotating motor and a second driving wheel, and the second driving wheel is engaged with the driving teeth.

7. The horizontal nut frying apparatus of claim 1, wherein the agitator unit comprises an agitator shaft and a plurality of pairs of paddles disposed in a middle portion of the agitator shaft, each pair of paddles comprising two blades disposed at 180 °, two adjacent pairs of paddles being perpendicular to each other; and in the axial length of the stirring shaft, the distance between two adjacent pairs of stirring paddles is less than 3 cm.

8. The horizontal nut frying device of claim 1, wherein a feed inlet and a plurality of discharge outlets are respectively arranged at two ends of the kettle body, and the bottom of the feed hopper is fixed with the feed inlet; the discharge gate sets up in cauldron body internal thread one end, just the discharge gate is equipped with the baffle that can open and close, ejection of compact spout is established in the discharge gate below.

9. The horizontal nut sauter of claim 1, wherein the heating unit comprises a plurality of evenly distributed cooktops, each provided with an ignition device, and each connected to a gas conduit.

10. The horizontal nut sauter of claim 9, wherein a lift mechanism is positioned below the heating unit.