CN112457937A

CN112457937A - Full-automatic glutinous rice system of steaming rice

Info

Publication number: CN112457937A
Application number: CN202011313841.XA
Authority: CN
Inventors: 宋泽明
Original assignee: Hunan Changsha Qianhuke Wine Co ltd
Current assignee: Hunan Changsha Qianhuke Wine Co ltd
Priority date: 2020-11-20
Filing date: 2020-11-20
Publication date: 2021-03-09
Anticipated expiration: 2040-11-20
Also published as: CN112457937B

Abstract

The invention discloses a full-automatic glutinous rice steaming system which comprises a vertical rice steaming integrated machine, a material feeding machine and a rice soaking machine, wherein a material output part of the rice soaking machine is arranged towards a feeding station of the material feeding machine, an unloading station of the material feeding machine is arranged towards a feeding port of the vertical rice steaming integrated machine, the rice soaking machine is used for soaking the materials, then the materials are quantitatively conveyed to the material feeding machine, the materials are lifted by the material feeding machine and conveyed to the vertical rice steaming integrated machine, and the vertical rice steaming integrated machine is used for sequentially steaming, cooling, yeast mixing, stirring, crushing and quantitatively outputting the materials. The device has simple structure, simple and sanitary equipment, no noise and no pollution, and is beneficial to realizing the intelligent gasification automatic production of the traditional process.

Description

Full-automatic glutinous rice system of steaming rice

Technical Field

The invention relates to the technical field of glutinous rice cooking equipment, in particular to energy-saving glutinous rice cooking equipment for producing glutinous rice sweet wine.

Background

The glutinous rice sweet wine is also called as fermented glutinous rice, and the product is characterized in that grains of the glutinous rice are complete, white, glittering and translucent, soft, smooth, mellow, fresh, sweet, tasty and refreshing, rich in nutrition and deeply favored by consumers, so that the production process mainly depends on the traditional manual brewing, a large-scale manufacturer realizes mechanized production, the mechanized production expands the productivity, the labor cost is solved, and simultaneously, a plurality of problems occur, and the raw material loss of the production energy consumption (coal gas, electricity and water) is increased; secondly, the color, the fragrance, the taste and the traditional style of the original sweet wine product are lost; thirdly, vertical and horizontal mesh-belt non-pressure rice steaming machines are adopted in the existing automatic cooking equipment, the occupied area is large, the waste of steam reaches sixty percent, and the raw material loss is large in mechanical operation, so that the integrity of rice is seriously damaged; fourthly, when the production of a factory is stopped and the production is repeated, the sanitation dead angles of the equipment are more difficult to clean, the automatic cleaning cannot meet the requirements, the product quality is seriously influenced, and a large amount of manpower, time, sanitary water, steam for mechanical disinfection and the cost of mechanical running electric energy are wasted.

Disclosure of Invention

The invention provides a full-automatic glutinous rice steaming system, which aims to solve the technical problems that glutinous rice sweet wine automatic steaming equipment occupies a large area, has large resource consumption and waste in the production process, has high labor cost and is difficult to ensure the product quality.

The invention provides a full-automatic glutinous rice steaming system which comprises a vertical rice steaming integrated machine, a material feeding machine and a rice soaking machine, wherein a material output part of the rice soaking machine is arranged towards a feeding station of the material feeding machine, an unloading station of the material feeding machine is arranged towards a feeding port of the vertical rice steaming integrated machine, the rice soaking machine is used for soaking the materials, then the materials are quantitatively conveyed to the material feeding machine, the materials are lifted by the material feeding machine and conveyed to the vertical rice steaming integrated machine, and the vertical rice steaming integrated machine is used for sequentially steaming, cooling, yeast mixing, stirring, crushing and quantitatively outputting the materials.

Further, the vertical type rice steaming integrated machine comprises a mounting support, a rice steaming mechanism, a rice smashing quantitative output mechanism and a material conveying mechanism are arranged on the mounting support, the rice steaming mechanism is located above and rotatably connected to the mounting support, the rice smashing quantitative output mechanism is located below the rice steaming mechanism, the material conveying mechanism is located at the output end of the rice smashing quantitative output mechanism, the rice steaming mechanism is used for steaming and cooling the material, the cooled cooked material is output to the rice smashing quantitative output mechanism, the cooked material is smashed and quantitatively output to an empty material box on the material conveying mechanism through the rice smashing quantitative output mechanism, the material box filled with the smashed material is orderly conveyed downstream through the material conveying mechanism, and the next group of empty material boxes are stopped at the material output end of the rice smashing quantitative output mechanism.

Further, the rice steaming mechanism comprises a steamer which is vertically and rotatably connected to the mounting bracket and used for containing materials and a cooker cover which is used for sealing and covering the opening of the steamer; the rice steaming mechanism is provided with an opening and closing device for driving the pot cover to move up and down to open or close the pot cover, a rice raking mechanism for raking materials in the steamer loose and/or flat, a water spraying system for spraying hot boiled water to the inner cavity of the steamer to assist in steaming rice or spraying cooling water to cool the materials and a hot steam system for providing hot steam to the inner cavity of the steamer; opening the pot cover through the opening and closing device, filling a certain amount of materials into the steamer, closing the pot cover, providing hot steam for the materials through the hot steam system to cook the materials, raking the half materials to the half materials full of moisture through the rice raking mechanism, discharging redundant boiled water, and stopping supplying the hot steam after cooking the materials to cooked materials; outputting the cooked materials in the steamer to a quantitative broken rice output mechanism; or the cover is opened through the opening and closing device, a certain amount of materials are filled into the steamer, then the cover is closed, hot steam is provided for the materials through the hot steam system to cook the materials to semi-materials, then the heat supply steam is stopped, hot boiled water is sprayed to the semi-materials through the water spraying system, the semi-materials are raked by the rice raking mechanism to be half-materials full of water, then redundant boiled water is discharged, and the semi-materials full of water are continuously cooked to be cooked through the hot steam system; the cooked materials in the steamer are output to the quantitative broken rice output mechanism.

Furthermore, the opening and closing device comprises a plurality of combined cover cylinders which are uniformly distributed at intervals along the circumferential direction of the pot cover and are parallel to each other, the fixed ends of the combined cover cylinders are arranged on the mounting bracket, and the movable ends of the combined cover cylinders are arranged on the pot cover; the rice raking mechanism comprises a rake which is connected through a sliding rod and is suspended in a pot cover, a sliding sleeve which is sleeved outside the sliding rod and is fixed on the pot cover, a rice rake lifting cylinder for driving the sliding rod to slide along the axial direction of the sliding sleeve and a rice rake driving and rotating motor for driving the sliding rod to rotate along the circumferential direction, the sliding sleeve is fixed on a central axis of the pot cover, the rake is arranged along the radial direction of the pot cover and is positioned at the first end of the sliding rod, the second end of the sliding rod penetrates through the sliding sleeve and is connected to a power output end of the rice rake driving and rotating motor, and the fixed end of the rice rake driving and rotating motor is connected; a plurality of rake teeth which are uniformly distributed at intervals and used for raking rice are arranged on the downward side of the material rake; the water spraying system comprises a water spraying pipe, the input end of the water spraying pipe is connected with a hot boiled water supply device and/or a cooling water supply device, a water flow channel is arranged in the sliding sleeve, a water spraying nozzle is arranged on the extending end of the sliding sleeve extending into the pot cover, and the water spraying pipe is connected to the sliding sleeve and communicated with the water flow channel; the water spraying system also comprises a water outlet pipe communicated to the bottom of the steamer; the hot steam system comprises a rice steaming grid plate, a steam separation cover cap and a steam pipe, wherein the rice steaming grid plate is arranged along the radial direction of the steamer and separates and blocks the bottom of an inner cavity of the steamer, the steam separation cover cap is arranged at the bottom of the inner cavity of the steamer and is positioned below the rice steaming grid plate, and the steam pipe is arranged at the bottom of the steamer, penetrates through the bottom of the steamer and then leads to the steam separation cover cap; the material in the inner cavity of the steamer is separated and blocked to the space above the rice steaming grid plate through the rice steaming grid plate, and the hot steam below the rice steaming grid plate penetrates through the rice steaming grid plate and then is uniformly contacted with the material.

Further, the quantitative broken rice output mechanism comprises a rice hopper positioned below the steamer, a material mixing mechanism arranged at the bottom of the rice hopper and used for stirring materials in an inner cavity of the rice hopper, a broken rice device positioned at a material output end of the rice hopper and a material pushing device positioned at an output end of the broken rice device; adding quantitative water yeast into cooled cooked materials to be output into a rice hopper in a steamer, discharging the materials into the rice hopper, uniformly stirring the materials by a mixing mechanism, outputting the materials into a rice crushing device, crushing the materials by the rice crushing device, outputting the crushed materials into a material pushing device, spirally pushing the materials by the material pushing device, and quantitatively outputting the materials into an empty material box; or adding quantitative distiller's yeast into the rice hopper, uniformly stirring the distiller's yeast by the material stirring mechanism, outputting the mixture to the rice crushing device, crushing the mixture by the rice crushing device, outputting the crushed mixture to the material pushing device, spirally pushing the mixture by the material pushing device, and quantitatively outputting the spiral mixture to the empty box.

Furthermore, the material conveying mechanism comprises a conveying speed regulating motor and a material conveying belt, and the conveying speed regulating motor drives the material conveying belt to run and enables empty material boxes on the material conveying belt to orderly and directionally move; a photoelectric position indicator is arranged above or laterally on the material conveying belt, a meal weight meter is arranged below the material conveying belt, and the photoelectric position indicator and the meal weight meter are respectively arranged corresponding to the material output end of the broken meal quantitative output mechanism; the photoelectric position indicator senses that the empty material box moves to the discharging station and sends a signal to the control device, the control device controls the quantitative broken rice output mechanism to output the material, the rice weight counter sends a signal to the control device when the material reaches a preset amount, and the control device controls the quantitative broken rice output mechanism to stop discharging and drives the material conveyer belt to convey the next empty material box to the discharging station, so that the empty material box and the discharging station operate sequentially.

Further, material loading machine includes the support frame and puts the track to one side, puts the track to one side and leans on and fix on the support frame to one side, is equipped with along the movably movable bracket subassembly of laying of putting the track to one side, detachably connects the rice hopper on movable bracket subassembly, is used for ordering about movable bracket subassembly to move and then drive the rice hopper and move the material loading or reply the actuating mechanism of initial position on putting the track to one side.

Further, the rice soaking machine comprises a bracket for forming a bottom support, a rice soaking barrel for containing materials and soaking the materials, a water supply system for introducing water into the rice soaking barrel to clean the materials and enable the materials to be in a soaking state, and an air supply system for introducing air into the rice soaking barrel from the bottom of the rice soaking barrel to enable the materials to be loose and to be fully contacted with the water.

Furthermore, the water supply system comprises a water pipe arranged outside the rice soaking barrel and/or in the base body of the rice soaking barrel, a water supply device for providing water for soaking rice and a sewage discharge pipeline for discharging sewage in the rice soaking barrel, wherein the input end of the water pipe is communicated to the output end of the water supply device, and the output end of the water pipe is communicated to the inside of the rice soaking barrel; the output ends of the water pipes are respectively communicated into the rice soaking barrel from all directions of the rice soaking barrel to form a rice soaking water inlet; an electric control rice soaking water valve used for controlling the output water flow of the water supply device is arranged between the water supply device and the water pipe, a water level measuring device used for measuring the water level in the rice soaking barrel is arranged in the rice soaking barrel, and the electric control rice soaking water valve and the water level measuring device are respectively communicated to the control device; a blowdown valve is arranged on the blowdown pipeline, the input end of the blowdown pipeline is communicated to the rice soaking barrel and is provided with a turbidity sensor, and the blowdown valve and the turbidity sensor are respectively connected with the control device; the air supply system comprises an air pipe and an air inlet pipe, the air pipe is arranged outside the rice soaking barrel and/or in the matrix of the rice soaking barrel, the air inlet pipe is communicated to the input end of the air pipe, an electric control air valve is arranged on the air inlet pipe, and the output end of the air pipe is communicated to the bottom of the rice soaking barrel; an electric control rice outlet valve for outputting the materials after the rice soaking is arranged at the lower part of the rice soaking barrel.

Furthermore, the water supply system also comprises a water spraying system used for spraying water to the materials output by the rice soaking barrel so as to clean the output materials, and the water spraying system comprises a spraying communicating pipe arranged on the rice soaking barrel and used for spraying water to the output materials so as to clean the materials and an electronic timing water spraying valve arranged on the spraying communicating pipe; when the rice soaking barrel outputs the materials after rice soaking to the material feeding machine through the electric control rice outlet valve, the water spraying system sprays water to the materials output to the material feeding machine so as to completely flush redundant starch in the materials, and then the clean material feeding is ensured to perform subsequent cooking procedures in the vertical rice steaming integrated machine.

The invention has the following beneficial effects:

according to the full-automatic glutinous rice steaming system, raw materials are quantitatively added into a rice soaking machine for rice soaking operation, materials after rice soaking are output to a material feeding machine, the material feeding machine lifts the materials from a feeding station to an unloading station and unloads the materials into a feeding port in the upper part of a vertical rice steaming integrated machine, and the vertical rice steaming integrated machine is used for steaming, cooling, yeast mixing, stirring, crushing and quantitatively outputting the materials in sequence, so that the full-automatic production process of glutinous rice sweet wine is realized.

The full-automatic glutinous rice steaming system not only solves the problems in the prior art, but also optimizes the equipment process and manufacturing cost, has simple equipment structure, adopts a rice bucket feeding mode of a material feeding machine, and adopts a steamer of a vertical rice steaming integrated machine for steaming under pressure, automatically steaming, sprinkling, cooling and automatically loading, tipping and unloading, and has the advantages of simple and sanitary equipment, no noise and pollution, automatic rice loading, rice washing, feeding, automatic material mixing and boxing, and can realize intelligent electric gasification automatic production of the traditional process, save sixty percent of steam consumption, fifty percent of electricity consumption, thirty percent of water consumption and no raw material consumption compared with the existing steaming equipment, and the whole set of equipment only needs 2 people to operate.

In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the drawings.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic structural view of a fully automatic glutinous rice steaming system according to a preferred embodiment of the present invention;

FIG. 2 is a schematic structural view of a vertical rice steaming integrated machine according to a preferred embodiment of the present invention;

FIG. 3 is a schematic structural view of a material feeder according to a preferred embodiment of the present invention;

FIG. 4 is a schematic structural view of the rice-steeping machine in the preferred embodiment of the present invention.

Illustration of the drawings:

1. a vertical rice steaming integrated machine; 101. mounting a bracket; 102. a rice steaming mechanism; 1021. steaming the pan; 1022. a pot cover; 1023. an opening and closing device; 1024. a rice raking mechanism; 1025. a water spraying system; 1026. a hot steam system; 103. a quantitative crushed rice output mechanism; 1031. a meal hopper; 1032. a material mixing mechanism; 1033. a rice crushing device; 1034. a material pushing device; 104. a material conveying mechanism; 1041. empty magazine; 1042. a conveying speed regulating motor; 1043. a material conveying belt; 1044. a photoelectric position indicator; 1045. a rice weighing instrument; 2. a material feeding machine; 201. a support frame; 202. obliquely placing a track; 203. a movable carriage assembly; 204. a rice hopper; 205. a drive mechanism; 3. a rice soaking machine; 301. a support; 302. a rice soaking barrel; 3021. an electric control rice outlet valve; 303. a water supply system; 3031. a water pipe; 3032. a blowdown line; 3033. an electric control rice soaking water valve; 3034. a water injection system; 3035. a rice soaking water inlet; 304. an air supply system; 3041. an air tube; 3042. a gas inlet tube; 3043. an electrically controlled air valve; 4. a slide bar; 5. harrowing; 6. a sliding sleeve; 7. a rice rake lifting cylinder; 8. driving a motor by a rice harrow; 9. a water spraying pipe; 10. a water spraying nozzle; 11. a water outlet pipe; 12. steaming the rice grid plate; 13. a steam blocking cap; 14. a steam pipe; 17. the rice rake lifts the cylinder bearing plate; 18. a lift-extending spring; 19. a motor bearing plate; 20. a bearing plate lifting screw; 21. a metering water sprinkling electric valve; 22. a water-yeast metering electric valve; 23. a curved water spray pipe; 24. a steam safety valve; 25. a steam pressure gauge; 26. a gas-water sealing cap; 27. a steam electric valve; 28. a rotating shaft sleeve; 29. a rotating electric machine; 30. the cooling water outlet is movable joint; 31. a cooling water outlet connecting pipe; 32. a photoelectric sensor; 33. an S-shaped material mixing shaft; 34. a mixing drive member; 35. a crushed rice box body; 36. a drive member for crushing rice; 37. a rice crushing rotating shaft; 38. pushing the material pipe; 39. a variable frequency motor; 40. a pushing screw shaft; 41. a drive gear of the rice rake; 42. a cooling water outlet electric valve; 43. an inner water baffle; 44. an annular outer rim; 45. an outer water baffle; 46. a partition plate; 47. an electronic timing water sprinkling valve; 48. a spray communicating pipe; 49. and (4) a spray pipe.

Detailed Description

The embodiments of the invention will be described in detail below with reference to the accompanying drawings, but the invention can be embodied in many different forms, which are defined and covered by the following description.

FIG. 1 is a schematic structural view of a fully automatic glutinous rice steaming system according to a preferred embodiment of the present invention; FIG. 2 is a schematic structural view of a vertical rice steaming integrated machine according to a preferred embodiment of the present invention; FIG. 3 is a schematic structural view of a material feeder according to a preferred embodiment of the present invention; FIG. 4 is a schematic structural view of the rice-steeping machine in the preferred embodiment of the present invention.

As shown in fig. 1, the full-automatic glutinous rice system of steaming rice of this embodiment, including vertical all-in-one machine of steaming rice 1, material loading machine 2 and rice soaking machine 3, the material output part of rice soaking machine 3 is laid towards the material loading station of material loading machine 2, the station of unloading of material loading machine 2 is laid towards the pan feeding mouth of vertical all-in-one machine of steaming rice 1, soak rice through rice soaking machine 3 to the material and handle the back ration and carry to material loading machine 2, through material loading machine 2 lifting material and carry to vertical all-in-one machine of steaming rice 1, through vertical all-in-one machine of steaming rice 1 to the material in proper order cook, the cooling, mix the song, the stirring, breakage and ration output. According to the full-automatic glutinous rice steaming system, raw materials are quantitatively added into a rice soaking machine 3 for rice soaking operation, materials after rice soaking are output to a material feeding machine 2, the material feeding machine 2 lifts the materials from a feeding station to an unloading station and unloads the materials into a feeding port in the upper part of a vertical rice steaming integrated machine 1, the materials are sequentially steamed, cooled, mixed with yeast, stirred, crushed and quantitatively output in the vertical rice steaming integrated machine 1, and therefore the full-automatic production process of glutinous rice sweet wine is achieved. The full-automatic glutinous rice steaming system not only solves the problems in the prior art, but also optimizes the equipment process and manufacturing cost, has simple equipment structure, adopts a rice bucket feeding mode of the material feeding machine 2, and adopts a steamer of the vertical rice steaming integrated machine 1 to steam under pressure, automatically steam, spray, cool and unload with an automatic loading tipping bucket, so the equipment is simple and sanitary, has no noise and pollution, automatically loads rice, washes rice, feeds and automatically mixes and packs, and can realize the intelligent electric gasification automatic production of the traditional process, save sixty percent of steam consumption, fifty percent of electricity consumption, thirty percent of water consumption and no raw material consumption compared with the existing steaming equipment, and the whole set of equipment only needs 2 people to operate.

As shown in fig. 2, in this embodiment, the integrated vertical rice steaming machine 1 includes a mounting bracket 101, a rice steaming mechanism 102 disposed above and rotatably connected to the mounting bracket 101, a quantitative rice shattering output mechanism 103 disposed below the rice steaming mechanism 102, and a material conveying mechanism 104 disposed at an output end of the quantitative rice shattering output mechanism 103 are disposed on the mounting bracket 101, the material is steamed and cooled by the rice steaming mechanism 102, the cooled cooked material is output to the quantitative rice shattering output mechanism 103, the cooked material is crushed by the quantitative rice shattering output mechanism 103 and quantitatively output to empty material boxes 1041 on the material conveying mechanism 104, the material conveying mechanism 104 conveys the material shattered material orderly to the downstream, and the next group of empty material boxes 1041 stays at the material output end of the quantitative rice shattering output mechanism 103. The vertical rice steaming integrated machine 1 is mainly formed by vertically and sequentially arranging a rice steaming mechanism 102, a quantitative crushed rice output mechanism 103 and a material conveying mechanism 104 to form a vertical multifunctional combined structure; the cooking and cooling of the material are realized by the rice steaming mechanism 102, when necessary, the koji powder is added into the cooked and cooled material in the rice steaming mechanism 102 to be mixed (the koji is added in a way that the koji powder is added into the water to be uniformly mixed to form koji water and then is added into the material), then the cooked and cooled material is poured into the quantitative broken rice output mechanism 103 to be stirred and crushed, when necessary, the koji can be added in the material stirring process to be mixed (the koji is added in a way that the koji powder is quantitatively and directly added into the material), then the stirred and crushed material is quantitatively output to the material conveying mechanism 104 by the quantitative broken rice output mechanism 103, the quantitatively output material falls into an empty material box 1041 staying at the material output end of the quantitative broken rice output mechanism 103, and material boxes containing the quantitative material are one by the material conveying mechanism 104, Orderly outputting the products to the downstream, and further realizing the subsequent processes, such as subsequent sterilization treatment, subsequent packaging and the like. The whole equipment has a simple structure, and can finish a plurality of working procedures of the rice steaming method in sequence, thereby reducing part of subsequent process equipment and reducing the occupied space; the vertical structural layout mode is adopted, so that the multifunctional floor area of the equipment is reduced while the multifunctional floor area is realized; the whole process can be orderly and continuously carried out, the production efficiency can be improved, and the personnel allocation can be reduced. Optionally, the rice steaming mechanism 102, the quantitative crushed rice output mechanism 103 and the material conveying mechanism 104 are respectively electrically or communicatively connected to the control device, and the rice steaming mechanism 102, the quantitative crushed rice output mechanism 103 and the material conveying mechanism 104 are respectively controlled by the control device, so that the rice steaming mechanism 102, the quantitative crushed rice output mechanism 103 and the material conveying mechanism 104 cooperatively operate, and thus, the steps in the wine brewing process by the wine steaming method are sequentially and orderly performed. Optionally, a timing controller is arranged in the control device, the timing controller is preset according to the material type, the material state and the process requirement, and then the control device realizes the orderly execution of each process, so that the cooperative cooperation of the rice steaming mechanism 102, the quantitative crushed rice output mechanism 103 and the material conveying mechanism 104 is realized.

As shown in fig. 2, in the present embodiment, the rice steaming mechanism 102 includes a steamer 1021 for containing materials and a cover 1022 for sealing and covering an opening of the steamer 1021, which are vertically and rotatably connected to the mounting bracket 101; the rice steaming mechanism 102 is provided with an opening and closing device 1023 for driving the pot cover 1022 to move up and down to open or close the pot cover 1022, a rice raking mechanism 1024 for raking loose and/or raking up materials in the steamer 1021, a water spraying system 1025 for spraying hot boiled water to the inner cavity of the steamer 1021 to assist in steaming rice or spraying cooling water to cool materials, and a hot steam system 1026 for supplying hot steam to the inner cavity of the steamer 1021. Optionally, the cover 1022 is opened through the opening and closing device 1023, a certain amount of materials are filled into the steamer 1021, the cover 1022 is closed, hot steam is provided for the materials through the hot steam system 1026 to cook the materials, meanwhile, the half materials are raked by the raking mechanism 1024 to be half materials full of moisture, redundant boiled water is discharged, and the heat supply steam is stopped after the materials are cooked to be cooked; the cooked material in the steamer 1021 is output to the quantitative crushed rice output mechanism 103. Optionally, the cover 1022 is opened through the opening and closing device 1023, a certain amount of materials are filled into the steamer 1021, the cover 1022 is closed, heat steam is provided for the materials through the hot steam system 1026 to steam the materials to semi-materials, then heat supply steam is stopped, hot boiled water is sprayed to the semi-materials through the water spraying system 1025, the semi-materials are raked by the raking mechanism 1024 to be half-materials full of moisture, then redundant boiled water is discharged, and the semi-materials full of moisture are continuously steamed to cooked materials through the hot steam system 1026; the cooked material in the steamer 1021 is output to the quantitative crushed rice output mechanism 103. Optionally, a steam safety valve 24 and/or a steam pressure gauge 25 are provided on the steamer 1021 or the pot cover 1022. Optionally, a tapered fit is used between the steamer 1021 and the lid 1022 to ensure that the lid 1022 can smoothly close over the opening of the steamer 1021. Optionally, a sealing ring is provided between the steamer 1021 and the lid 1022 to ensure sealing. Optionally, the control device is connected to the opening and closing device 1023, the rice raking mechanism 1024, the water spraying system 1025 and the hot steam system 1026 respectively. Optionally, a metering water-bending electric valve 22 and a water-bending spraying pipe 23 are arranged on the pot cover 1022; after the materials are cooked in the steamer 1021, the prepared yeast water (yeast water prepared by mixing yeast powder and water according to the proportion) is quantitatively conveyed into the steamer 1021 through the metering yeast water electric valve 22 according to the quantity of the materials in the steamer 1021, and the yeast water output by the metering yeast water electric valve 22 is uniformly sprayed to the materials in the steamer 1021 through the yeast water spray pipe 23. Optionally, the water-bending metering electric valve 22 is connected with the control device. Optionally, the rice raking mechanism 1024 is used for: after materials are loaded into the steamer 1021, the rice rake lifting cylinder 7 controls the rake 5 to descend, then the rice rake driving and rotating motor 8 controls the rake 5 to rotate to rake the materials in the steamer 1021, then the rotation of the rake 5 is stopped, the rake 5 is lifted back to the cooker cover 1022, the cooker cover 1022 is closed, and hot steam supplies air to steam the materials; stopping supplying hot steam after the materials are well cooked, spraying water for cooling, simultaneously opening a water outlet pipe 11 at the bottom of the steamer 1021, and closing the water outlet pipe 11 after water spraying is finished; opening a metering water-bending electric valve 22 of a water-bending spraying pipe 23, and injecting quantitative water-bending into the steamer 1021; then the cooker cover 1022 is lifted to open the steamer 1021; the steamer 1021 is controlled to rotate to output the cooked material to the quantitative crushed rice output mechanism 103.

As shown in fig. 2, in this embodiment, the opening and closing device 1023 includes multiple combined cover cylinders, the multiple combined cover cylinders are uniformly spaced and parallel to each other along the circumferential direction of the cover 1022, the fixed ends of the combined cover cylinders are installed on the mounting bracket 101, and the movable ends of the combined cover cylinders are installed on the cover 1022. The opening of the pot cover 1022 is realized by controlling the synchronous contraction of each cover closing cylinder, and the closing of the pot cover 1022 is realized by synchronous extension. Optionally, the fixed end of the cover closing cylinder is fixed on the mounting bracket 101, and the power output end of the cover closing cylinder is fixed on the cover 1022; through the stable opening or the stable closure of fixed connection structure form in order to ensure pot lid 1022, make the utilization ratio of hot steam higher in addition, ensure that the material can be even and quick steamed. Optionally, the fixed end of the cover closing cylinder is hinged to the mounting bracket 101, and the power output end of the cover closing cylinder is hinged to the cover 1022; when the pressure in the steamer 1021 is too high, the cover 1022 will move slightly to release the excessive pressure in the steamer 1021, so as to avoid the high pressure risk and ensure the quality of the cooked material. Optionally, the fixed end of the cover closing cylinder is fixed on the mounting bracket 101, and the power output end of the cover closing cylinder is hinged on the pot cover 1022; or the fixed end of the cover closing cylinder is hinged on the mounting bracket 101, and the power output end of the cover closing cylinder is fixed on the cover 1022.

As shown in fig. 2, in this embodiment, the rice raking mechanism 1024 includes a material rake 5 connected by a sliding rod 4 and suspended in a pot cover 1022, a sliding sleeve 6 sleeved outside the sliding rod 4 and fixed on the pot cover 1022, a rice rake lifting cylinder 7 for driving the sliding rod 4 to slide along an axial direction of the sliding sleeve 6, and a rice rake driving and rotating motor 8 for driving the sliding rod 4 to rotate along a circumferential direction, the sliding sleeve 6 is fixed on a central axis of the pot cover 1022, the material rake 5 is arranged along a radial direction of the pot cover 1022 and is located at a first end of the sliding rod 4, a second end of the sliding rod 4 penetrates through the sliding sleeve 6 and is connected to a power output end of the rice rake driving and rotating motor 8, and a fixed end of the rice rake driving and rotating motor 8 is connected; a plurality of rake teeth which are uniformly distributed at intervals and used for raking rice are arranged on the downward side of the rake 5. Rice harrow lift cylinder 7 and rice harrow drive commentaries on classics motor 8 are connected control device respectively, control rice harrow lift cylinder 7 through control device and order about slide bar 4 and drive the material motion of harrow 5 towards in steamer 1021 and with the material contact, order about slide bar 4 through control rice harrow drive commentaries on classics motor 8 and drive harrow 5 rotation, level the material and then do benefit to hot steam or hot boiling water and material even contact and evenly pass from the material clearance with the harrow, perhaps make the material evenly harrow the dissipation and then do benefit to hot steam or hot boiling water and material even contact and evenly pass from the material clearance. Optionally, the rice rake lifting cylinder 7 is fixed on the rice rake lifting cylinder bearing plate 17, the rice rake lifting cylinder bearing plate 17 is adjustably supported on the mounting bracket 101 by a plurality of bearing plate lifting screws 20, the rice rake driving motor 8 is fixed on the motor bearing plate 19, the motor bearing plate 19 is connected on the plurality of bearing plate lifting screws 20, an extension spring 18 is sleeved on the bearing plate lifting screw 20 between the rice rake lifting cylinder bearing plate 17 and the motor bearing plate 19, the direction of the elastic force application of the extension spring 18 is guided by the bearing plate lifting screw 20, the elastic tension or the elastic supporting force between the rice rake lifting cylinder bearing plate 17 and the motor bearing plate 19 is realized by the extension spring 18, can limit the relative motion range between the rice rake lifting cylinder bearing plate 17 and the motor bearing plate 19, meanwhile, acting force delay output and acting force buffering during power output of the rice rake lifting cylinder bearing plate 17 are achieved.

As shown in fig. 2, in this embodiment, the water spraying system 1025 includes a water spraying pipe 9, an input end of the water spraying pipe 9 is connected to the hot boiled water supply device and/or the cooling water supply device, a water flow channel is provided in the sliding sleeve 6, a water spraying nozzle 10 is provided on an extending end of the sliding sleeve 6 extending into the pot cover 1022, and the water spraying pipe 9 is connected to the sliding sleeve 6 and communicated to the water flow channel. The water spraying system 1025 further comprises a water outlet pipe 11 communicated to the bottom of the steamer 1021. Optionally, the rice raking mechanism 1024 is used in cooperation with the water spraying system, so that the materials are raked while hot boiled water is sprayed, the hot boiled water can act on the materials in each area, and the materials can be contacted with the hot boiled water and can be uniformly soaked by the hot boiled water. Optionally, after the material is cooked, the cooling water supply device sprays cold water to the material direction through the water spraying pipe 9 to cool the material, and after the material is cooled, excess water in the steamer 1021 is discharged outwards through the water outlet pipe 11, so that the yeast water is added for fermentation. Optionally, a hot water supply device and/or a cooling water supply device is connected to the water inlet end of the water spraying pipe 9. Optionally, a flow control valve is arranged on the water spraying pipe 9 to add hot boiled water or cold boiled water in a corresponding proportion according to the material loading amount in the steamer 1021; or hot boiled water or cold boiled water with corresponding proportion is added according to different material types; or adding hot boiled water or cold boiled water with corresponding amount according to the process requirement. Alternatively, the flow control valve and the hot water supply device or the cooling water supply device are respectively connected with the control device. Optionally, the water spraying nozzle 10 is fixedly connected to the extending end of the sliding sleeve 6; the output end of the water spraying nozzle 10 is spherical, so that hot boiled water can be uniformly sprayed on the materials. Optionally, the shower nozzle 10 is connected on stretching into of sliding sleeve 6 is served through universal joint, and sliding sleeve 6 communicates to the eccentric laying of the rivers passageway in the shower nozzle 10 for sliding sleeve 6 produces eccentric effort when exporting hot boiling water to shower nozzle 10, and then makes shower nozzle 10 rotatory around universal joint, and then carries out evenly and be diversely to the material in the steamer 1021 and spray hot boiling water or cold boiling water. Optionally, the outlet pipe 11 is provided with an open/close control valve (or a cooling water outlet electric valve 42). Alternatively, the open/close control valve (or the cooling water outlet electric valve 42) is connected to the control device. When the redundant hot boiled water in the steamer 1021 needs to be discharged, the redundant hot boiled water can be discharged in time by opening the opening and closing control valve. When the excessive cooling water in the steamer 1021 needs to be discharged, the excessive cooling water can be discharged in time by opening the cooling water outlet electric valve 42. When the redundant gas pressure in the steamer 1021 needs to be released, the opening and closing control valve can be opened to realize the rapid pressure release of the steamer 1021. Optionally, a liquid level sensor is further arranged in the steamer 1021, the liquid level sensor is connected with the open-close control valve, when the boiling water soaking process of the materials is completed, the liquid level sensor senses the water level in the steamer 1021, a signal is sent to the open-close control valve when the water level is higher than a preset water level, the open-close control valve receives the signal and then opens the water outlet pipe 11 to discharge water, and when the water level is lower than the preset water level, the open-close control valve receives the signal and then closes the water outlet pipe 11; or the liquid level sensor is connected with the control device and transmits signals to the control device, and the control device controls the opening or closing of the opening and closing control valve after receiving the signals. Optionally, a cooling water outlet connection pipe 31 is connected to the output end of the water outlet pipe 11, and a cooling water outlet movable joint 30 is arranged between the water outlet pipe 11 and the cooling water outlet connection pipe 31. Optionally, the water-cooling of the material by the water-gas circuit breaker device may be replaced by air-cooling, and the material is rapidly cooled by introducing cold air, that is, the water-cooling is replaced by the air-cooling. Optionally, an air-water sealing cap 26 is further arranged on the water-gas circuit breaker, and the output end of the water spraying nozzle 10 is sealed and covered by the air-water sealing cap 26, so that the water-gas circuit breaker is sealed and disconnected; meanwhile, the hot steam in the steamer 1021 can be prevented from overflowing through the water spraying nozzle 10. When the materials in the steamer 1021 are steamed, the air-water sealing cap 26 needs to be controlled to be covered on the output end of the water spraying nozzle 10; when hot water, hot steam, cooling water or cooling air needs to be sprayed to the material, the air-water sealing cap 26 is removed to expose the output end of the shower head 10. The outer side wall of the steamer 1021 is provided with rotating shafts, the two rotating shafts are respectively arranged at two sides of the steamer 1021 and are coaxially arranged, the two rotating shafts are respectively arranged on the mounting brackets 101 at the corresponding sides through shaft sleeves, and one rotating shaft penetrates through the shaft sleeve and is connected to the power output end of the rotating motor 29. When the steamer 1021 needs to be loaded, the cover 1022 is opened through the opening and closing device 1023, and then the steamer 1021 can be controlled to rotate to a height matched with the loading device through the rotating motor 29, so that the loading device can load materials through the opening of the steamer 1021. After the material is cooked, the cover 1022 is opened by the opening and closing device 1023, and then the steamer 1021 can be controlled to swing at a constant speed by the rotating motor 29, so that the material is cooled. When the materials are required to be discharged after being cooked, the pot cover 1022 is opened through the opening and closing device 1023, and then the steamer 1021 is controlled to turn over through the rotating motor 29 so that the opening of the steamer 1021 faces the feeding port of the broken rice quantitative output mechanism 103, so that the materials can be poured; when needed, the steamer 1021 can be controlled to slightly swing through the rotating motor 29 so as to facilitate discharging of the steamer 1021. Optionally, the rotating shaft can adopt an elastic shaft, a vibration mechanism is connected to the elastic shaft, and when the steamer 1021 unloads, the slight vibration of the steamer 1021 is realized through the vibration mechanism so as to facilitate the unloading of the steamer 1021. Optionally, the rotating electrical machine 29 is connected to the control device.

As shown in fig. 2, in the present embodiment, the hot steam system 1026 includes a rice steaming grid plate 12 disposed along a radial direction of the steamer 1021 and blocking the bottom of the inner cavity of the steamer 1021, a steam blocking cap 13 disposed at the bottom of the inner cavity of the steamer 1021 and located below the rice steaming grid plate 12, and a steam pipe 14 disposed at the bottom of the steamer 1021 and penetrating through the bottom of the steamer 1021 to lead to the steam blocking cap 13; the material in the inner cavity of the steamer 1021 is separated and blocked to the space above the rice steaming grid plate 12 through the rice steaming grid plate 12, and the hot steam below the rice steaming grid plate 12 penetrates through the rice steaming grid plate and then is uniformly contacted with the material. Alternatively, a hot steam generator is connected to the inlet end of the steam pipe 14, and a gas flow control valve (steam electric valve 27) is provided on the steam pipe 14. Optionally, a gas flow control valve (steam electric valve 27) and a hot steam generating device are connected with the control device. Alternatively, the rice steaming grill 12 employs a mesh plate or a mesh plate. Optionally, a gauze layer fixed on the surface of the rice steaming grid plate 12 is laid on the side of the rice steaming grid plate 12 facing the material, and the material can be effectively blocked by the gauze layer, so that the material is prevented from blocking the air holes on the rice steaming grid plate 12, and the hot steam can uniformly rise through the rice steaming grid plate 12. A buffer space for containing hot steam is formed between the rice steaming grid plate 12 and the bottom of the steamer 1021, the hot steam generated by the hot steam generating device flows to the steam blocking cap 13 through the steam pipe 14 and evenly overflows towards the buffer space through the steam blocking cap 13, the hot steam in the buffer air evenly penetrates through the rice steaming grid plate 12 and upwards permeates from the bottom of the material, and then the material is steamed and cooked. When the internal gas pressure of the steamer 1021 is too high, the pressure can be released through at least one of the water spraying pipe 9, the steam safety valve 24 and the water outlet pipe 11, so that the gas pressure in the steamer 1021 is maintained in a low-pressure state, and the safety of equipment during steaming is ensured. Optionally, a pressure valve is provided on the steamer 1021 and/or the lid 1022, and the pressure relief is controlled by the indication of the pressure valve, so as to ensure that the pressure in the steamer 1021 does not exceed a predetermined pressure value. Optionally, the bottom of the steamer 1021 is a concave bottom with the middle part sunken inwards, and the steam blocking cap 13 is positioned on the concave part; due to the inward concave structure at the bottom, the inner cavity of the steamer 1021 is of a structure with a middle part higher than two sides, so that water in the steamer 1021 can rapidly seep to two sides and is discharged through the water outlet pipe 11, and the steamer 1021 can empty excess water in the inner cavity of the steamer 1021 as much as possible; when steamer 1021 overturns in order to carry out the material and topple over downwards and discharge, the interior sunken structure of concave end constitutes dodges the space to dodge steamer 1021 upper portion and the continuous each structure of pot cover 1022, avoid the damage such as collision. Optionally, the input end of the steam pipe 14 is inserted into the rotating shaft sleeve 28, and the rotating shaft sleeve 28 is sleeved outside the rotating shaft of the steamer 1021 and is fixedly connected with the mounting bracket 101.

As shown in fig. 2, in the present embodiment, the quantitative broken rice output mechanism 103 includes a rice hopper 1031 below the steamer 1021, a stirring mechanism 1032 disposed at the bottom of the rice hopper 1031 for stirring the material in the inner cavity of the rice hopper 1031, a broken rice device 1033 at the material output end of the rice hopper 1031, and a pushing device 1034 at the output end of the broken rice device 1033. Optionally, quantitative water is added into the cooled cooked material to be output into the rice hopper 1031 in the steamer 1021, the material is fed into the rice hopper 1031, is uniformly stirred by the material stirring mechanism 1032 and is output into the rice crushing device 1033, is crushed by the rice crushing device 1033 and is output into the material pushing device 1034, and is spirally pushed by the material pushing device 1034 and quantitatively output into the empty material box 1041. Optionally, a certain amount of distiller's yeast is added into the rice hopper 1031, uniformly stirred by the material stirring mechanism 1032 and then output to the broken rice device 1033, the broken rice device 1033 breaks the material and outputs the broken material to the pushing device 1034, and the pushing device 1034 spirally pushes the material and quantitatively outputs the broken material to the empty material box 1041. Optionally, a photoelectric sensor 32 is disposed on the mounting bracket 101 in a region between the rice hopper 1031 and the steamer 1021 for sensing the turning-over and blanking condition of the steamer 1021, so as to control the downstream quantitative broken rice output mechanism 103 and the downstream material conveying mechanism 104 to operate sequentially by conveying sensing signals to the control device. Optionally, a koji adding device for adding koji to the rice hopper 1031 at a predetermined amount is provided on the rice hopper 1031. Optionally, an auxiliary material adding device for quantitatively adding other auxiliary materials for wine making to the material direction in the steamer 1021 can be further arranged on the steamer 1021 and/or the pot cover 1022. Optionally, an auxiliary material adding device for quantitatively adding other auxiliary materials for wine making into the rice hopper 1031 may be further disposed on the rice hopper 1031. Optionally, the mixing mechanism 1032, the rice crushing device 1033 and the pushing device 1034 are respectively connected with the control device.

As shown in fig. 2, in the present embodiment, the stirring mechanism 1032 includes an S-shaped stirring shaft 33 disposed at the bottom of the rice hopper 1031 for stirring the materials in the inner cavity of the rice hopper 1031 and a stirring driving member 34 for driving the S-shaped stirring shaft 33 to rotate, one end of the S-shaped stirring shaft 33 extends out of the rice hopper 1031 and is connected to the power output end of the stirring driving member 34; and/or the rice crushing device 1033 comprises a rice crushing box body 35, a rice crushing rotating shaft 37 arranged in the rice crushing box body 35 and rice crushing rake teeth uniformly distributed on the rice crushing rotating shaft 37, the rice crushing rotating shaft 37 penetrates out of the rice crushing box body 35, and an extending end of the rice crushing rotating shaft 37 is provided with a rice crushing driving piece 36; and/or the pushing device 1034 comprises a pushing pipe 38, a pushing screw shaft 40 arranged in the pushing pipe 38 along the axial direction of the pushing pipe 38, and a variable frequency motor 39 driving the pushing screw shaft 40 to rotate, the pushing screw shaft 40 penetrates out of the pushing pipe 38 and is connected with the power output end of the variable frequency motor 39, and the material output end of the pushing pipe 38 is matched with the empty material box 1041 on the material conveying mechanism 104. Optionally, the stirring driving part 34, the rice crushing driving part 36 and the variable frequency motor 39 are three independent power output devices. Optionally, the output end of the variable frequency motor 39 is connected with the power input end of the stirring driving element 34 and/or the power input end of the broken rice driving element 36 through a transmission mechanism, so as to realize linkage of the pushing screw shaft 40 with the S-shaped stirring shaft 33 and/or the broken rice rotating shaft 37. Alternatively, the transmission mechanism may adopt a synchronous belt or a gear, and the transmission of the rotating speed may be adjusted by the transmission mechanism, and the transmission mechanism serves as a speed changer for power transmission. The increase of the rotating speed and the downstream transmission, the reduction of the rotating speed and the downstream transmission, the transmission of equal rotating speed and the reverse transmission of the rotating direction can be realized through a transmission mechanism, and the realization mode can adopt the matching of large and small gears, the matching of large and small synchronous pulleys, the matching of equal-size gears, the matching of equal-size synchronous pulleys, the matching of a conjoined gear and the like. Optionally, a stirring shaft transmission gear (stirring driving piece 34) is arranged on the extending end of the S-shaped stirring shaft 33 extending out of the rice hopper 1031, a rake tooth rotating gear (crushed rice driving piece 36) is arranged on the extending end of the crushed rice rotating shaft 37 extending out of the crushed rice box body 35, a rice rake transmission gear 41 is arranged on the extending end of the pushing screw shaft 40 extending out of the pushing pipe 38 and connected to the power output end of the variable frequency motor 39, the rice rake transmission gear 41 is meshed with the rake tooth rotating gear, and the rake tooth rotating gear is meshed with the stirring shaft transmission gear; the variable frequency motor 39 outputs power to drive the pushing screw shaft 40 to rotate, the pushing screw shaft 40 rotates and drives the rice rake transmission gear 41, the rake tooth rotating gear and the stirring shaft transmission gear to synchronously rotate, namely, the pushing screw shaft 40, the crushed rice rotating shaft 37 and the S-shaped stirring shaft 33 synchronously rotate.

As shown in fig. 2, in this embodiment, the material conveying mechanism 104 includes a conveying speed-regulating motor 1042 and a material conveying belt 1043, and the conveying speed-regulating motor 1042 drives the material conveying belt 1043 to operate and enable empty material boxes 1041 on the material conveying belt 1043 to orderly move directionally; a photoelectric locator 1044 is arranged above or laterally to the material conveying belt 1043, a rice weighing instrument 1045 is arranged below the material conveying belt 1043, and the photoelectric locator 1044 and the rice weighing instrument 1045 are respectively arranged corresponding to the material output ends of the broken rice quantitative output mechanism 103; the photoelectric position indicator 1044 senses that the empty material box 1041 moves to the discharging station and sends a signal to the control device, the control device controls the quantitative broken rice output mechanism 103 to output the material, the weight counter 1045 of the rice meters sends a signal to the control device when the material reaches a preset amount, and the control device controls the quantitative broken rice output mechanism 103 to stop discharging and drives the material conveyer belt 1043 to convey the next empty material box 1041 to the discharging station, so that the operation is performed in sequence. Optionally, the material conveying mechanism 104 includes a material conveying belt 1043, empty material boxes 1041 arranged on the material conveying belt 1043, and a stepping motor driving the material conveying belt 1043 to move step by step. The material conveying belt 1043 is provided with positioning structures which are arranged at equal intervals and used for positioning the empty material boxes 1041, each positioning structure is internally provided with one empty material box 1041, the stepping motor controls the material conveying belt 1043 to move in a stepping mode and ensures that one empty material box 1041 on the material conveying belt 1043 stays at the material output end of the material pushing pipe 38 when the material pushing device 1034 outputs materials quantitatively. Optionally, the stepping motor is connected to the control device. The material conveying belt 1043 is controlled by the stepping motor to drive the empty material boxes 1041 to be installed in a preset time structure and at a preset distance for conveying, so that the empty material boxes 1041 stay at the material output end of the pushing device 1034 when the pushing device 1034 quantitatively outputs materials, after the pushing device 1034 quantitatively outputs the materials, the material conveying belt 1043 drives the material boxes filled with the materials to move downwards for a preset distance, and meanwhile, the next group of empty material boxes 1041 stay at the material output end of the pushing device 1034, and the process is circulated in this way, so that the continuity of the process is realized, and the products are sequentially and stably produced and conveyed to the downstream.

As shown in fig. 3, in this embodiment, the material feeder 2 includes a supporting frame 201 and an inclined rail 202, the inclined rail 202 is leaned against and fixed on the supporting frame 201, and the inclined rail 202 is provided with a movable bracket assembly 203 movably arranged along the inclined rail 202, a rice hopper 204 detachably connected to the movable bracket assembly 203, and a driving mechanism 205 for driving the movable bracket assembly 203 to move on the inclined rail 202 to drive the rice hopper 204 to move for feeding or returning to an initial position. The inclined rail 202 is supported in an inclined supporting mode through the supporting frame 201 to form a running rail from a low position to a high position, and the height of the top of the inclined rail 202 is matched with the height of a material inlet of the vertical rice steaming machine; the movable bracket assembly 203 is movably loaded on the inclined track 202, under the drive of the drive mechanism 205, the movable bracket assembly 203 moves upwards or downwards along the inclined track 202, the rice hopper 204 is detachably loaded on the movable bracket assembly 203 and moves along with the movable bracket assembly 203, and then the upward movement is realized, the feeding is carried out on the feeding hole of the vertical rice steaming machine, or the downward movement is carried out to the initial position for reloading the materials; quantitative loading and quantitative feeding of materials can be performed through the rice hopper 204. The whole structure is simple, the use is convenient, the material loading and unloading are convenient, and the fixed-point material loading of high-level materials can be easily realized; the loading capacity and the loading capacity of the material can be ensured. Optionally, an upper limit mechanism and a lower limit mechanism are arranged on the inclined rail 202, the movable bracket assembly 203 carries the rice hopper 204 to move to the upper limit mechanism, and then the rice hopper 204 is loaded; the movable carriage assembly 203 moves with the rice hopper 204 to the lower limit mechanism position, and then performs the loading of the rice hopper 204. Optionally, the upper limiting mechanism and/or the lower limiting structure adopts a limiting block, a limiting groove or a limiting hole, or adopts a limiting switch or a limiting device, or adopts a limiting inductor; the upper limit mechanism and/or the lower limit structure can limit mechanically or electrically. Optionally, a turnover plate, a driving cylinder or a driving oil cylinder for driving the turnover plate to turn over are hinged to the movable bracket assembly 203, and the rice hopper 204 is fixed on the turnover plate; when the movable bracket assembly 203 moves to the discharging position, the controller controls the driving cylinder or the driving oil cylinder to operate, so that the rice hopper 204 is turned over along with the turning plate, and the rice hopper 204 is further used for feeding materials into a feeding port of the vertical rice steaming machine. Optionally, the upper part of the inclined rail 202 is also provided with a discharge rail at one end, and the discharge rail is arc-shaped; when the movable bracket assembly 203 moves to the discharging position, the driving mechanism 205 drives the movable bracket assembly 203 to move continuously and enter the discharging track, and then the movable bracket assembly 203 carries the rice hopper 204 to realize the overturning discharging action so as to discharge the materials in the rice hopper 204 in the material inlet of the vertical rice steaming machine. Alternatively, the drive mechanism 205 may be driven in a forward or reverse motion. Optionally, a supporting platform is arranged above the supporting frame 201, and the supporting platform is used for supporting the overturned rice hopper 204 from the bottom so as to facilitate the unloading of the rice hopper 204. Optionally, a positioning switch is arranged on the supporting platform and/or on the upper portion of the inclined track 202, and is used for sensing that the movable bracket assembly 203 moves to the unloading position, or sensing that the movable bracket assembly 203 moves to the feeding position, and the movable bracket assembly 203 at the unloading position is driven by the control device to carry out material unloading operation or the movable bracket assembly 203 at the feeding position is driven by the control device to carry out feeding operation. Optionally, the positioning switch is an electronic positioning switch. Optionally, a rice hopper tipping cylinder is arranged on the supporting platform and/or the upper part of the inclined track 202, and after the electronic positioning switch of the unloading position senses that the rice hopper 204 moves in place, a signal is sent to the control device, and the control device controls the rice hopper tipping cylinder to operate and pushes the rice hopper 204 on the movable bracket assembly 203 to overturn so as to realize unloading. Optionally, a discharging sensor is arranged on the supporting platform, and a discharging start signal and a discharging finish signal are obtained through the discharging sensor.

In this embodiment, put track 202 to one side including the symmetry two mounting grooves of laying, two mounting grooves interval are laid and the notch is laid relatively, and the interval is laid a plurality of chain runners in the mounting groove, and the cover is equipped with the conveying chain on the chain runner, and actuating mechanism 205's output is connected on the chain runner, and movable bracket assembly 203 is fixed in on the conveying chain. The driving mechanism 205 drives the chain wheel to rotate and drive the conveying chain to rotate, so as to drive the movable bracket assembly 203 to move along the inclined track 202. The movable bracket assembly 203 is loaded on the conveying chain, and the movable bracket assembly 203 is driven to move along the inclined track 202 in the moving process of the conveying chain.

In this embodiment, a conveying roller for supporting the movable bracket assembly 203 and/or the rice hopper 204 during the movement of the movable bracket assembly 203 is arranged between the chain wheels oppositely arranged on the two mounting grooves. Optionally, a plurality of transfer rollers are evenly spaced along the length direction of the mounting groove. Optionally, the conveying roller is provided with an elastic ring, and the conveying roller is in rolling contact with the movable bracket assembly 203 and/or the rice hopper 204 through the elastic ring to form elastic contact with the movable bracket assembly 203 and/or the rice hopper 204, so that rigid impact damage to the movable bracket assembly 203 and/or the rice hopper 204 is avoided, and jolt or vibration generated during movement of the movable bracket assembly 203 and the rice hopper 204 can also be avoided.

In this embodiment, the inclined rail 202 includes two symmetrically arranged slide rails, and the two slide rails are arranged at intervals; the movable bracket assembly 203 is provided with a plurality of clamping wheel sets which are clamped with the slide rails, each slide rail is connected with the movable bracket assembly 203 through at least two clamping wheel sets which are arranged at intervals, and the movable bracket assembly 203 is symmetrically arranged with the clamping wheel sets which are connected with the two slide rails respectively. The driving mechanism 205 employs a driving motor. The clamping wheel set is driven by the driving motor to move on the slide rail, so that the movable bracket assembly 203 can move on the slide rail.

In this embodiment, the clamping wheel set adopts two clamping wheels arranged at 90 degrees, and the two clamping wheels are respectively provided with a wheel rim for clamping and matching with the slide rail; or the clamping wheel set adopts two clamping wheels which are oppositely arranged, and the two clamping wheels are provided with rims which are used for being clamped and matched with the slide rails. Optionally, a driving mechanism 205 is mounted on the movable carriage assembly 203, and the movable carriage assembly 203 can walk on the sliding rail by driving the engaging wheels to rotate.

In this embodiment, the inclined rail 202 includes two symmetrically arranged slide rails, and the two slide rails are arranged at intervals; two sides of the movable bracket component 203 are provided with sliding blocks which are in sliding fit with the sliding rails on the corresponding sides; the driving mechanism 205 comprises a driving motor, a pulley and a pulling rope, the pulling rope is sleeved on the output end of the driving motor and is connected to the movable bracket assembly 203 after being reversed through the pulley, and the driving motor controls the pulling rope to move forward or backward so as to pull the movable bracket assembly 203 to move upward or downward along the sliding rail. Optionally, both ends of the pulling rope are fixed on the movable bracket assembly 203, so as to ensure that the movable bracket assembly 203 can be stably pulled to slide on the sliding rail when the pulling rope moves in the forward direction or the reverse direction. The movable bracket assembly 203 is connected to the slide rail in a clamping way through slide blocks or pulleys on two sides, and the traction rope is driven to move forward through the driving motor so as to drag the movable bracket assembly 203 to move upwards along the inclined rail 202, and further drive the rice hopper 204 to move upwards so as to facilitate feeding; the traction rope is driven by the driving motor to move reversely to drag the movable bracket assembly 203 to move downwards along the inclined rail 202, and then the rice hopper 204 is driven to move downwards so as to reload materials. Optionally, one end of the pulling rope is fixed on the movable bracket assembly 203, the other end of the pulling rope is fixed on the support frame 201, the driving motor drives the pulling rope to pull the movable bracket assembly 203 to move upwards, or the driving motor gradually releases the pulling rope and puts the movable bracket assembly 203 to the initial position through the gravity of the movable bracket assembly 203 itself.

In this embodiment, the movable bracket assembly 203 is a hopper lifting bracket for supporting the rice hopper 204 from the bottom, and the hopper lifting bracket is provided with a fixed positioning structure for fixedly positioning the rice hopper 204. The fixed positioning structure is at least one of a positioning clamping groove, a positioning flange, a positioning bolt connecting piece, a positioning buckle and a positioning tenon connecting piece. Optionally, the hopper lifting bracket is provided with a positioning groove for fixedly positioning the rice hopper 204 by inserting from the bottom, and a connecting member for positioning and connecting the rice hopper 204 inserted in the positioning groove. Optionally, be equipped with on the hopper lift bracket from the side of rice hopper 204 limit the side stop piece of rice hopper 204 mounted position to ensure that the loading position that rice hopper 204 loaded on hopper lift bracket keeps invariable, and then ensure that the action when follow-up upset material loading keeps unified, in order to prevent that the material from revealing outside the material loading mouth during the material loading, be convenient for automatic unified operation. The rice hopper 204 is loaded in a bearing mode, the stability of the rice hopper 204 after loading is better, and the load capacity of the rice hopper 204 can be guaranteed.

In this embodiment, the movable bracket assembly 203 adopts a hoop mechanism for annularly hooping the rice hopper 204 along the circumferential direction of the rice hopper 204. The hoop mechanism comprises a plurality of unit arms, and two adjacent unit arms are connected in a hinged mode and are controlled through the air cylinder. Optionally, the hoop side of the unit arm is further provided with an outwardly bent elastic gasket. Adopt the staple bolt form to fix rice hopper 204, can be applicable to the fixed connection of the rice hopper 204 of different models, application range is wider.

In this embodiment, a water storage tank and a water level detection device for storing clear water are arranged on the rice hopper 204, the water storage tank is connected with a water injection pipe for injecting clear water into the rice hopper 204, a drain pipe for discharging water in the rice hopper 204 and a control device for controlling the amount of water in the rice hopper 204, the control device is connected with the water level detection device, the water level in the rice hopper 204 is detected by the water level device to be lower than a preset value and sends a signal to the control device, the control device receives the signal and controls the water injection pipe to inject water into the rice hopper 204 until the water level in the rice hopper 204 reaches the preset value, the control device detects that the water level in the rice hopper 204 is higher than the preset value by the water level device and sends a signal to the control device, the control device receives the signal and controls the drain pipe to discharge water in the rice hopper 204, and the control device stops until the water level in the rice. The rice hopper 204 can be used for realizing the soaking process steps of the materials, and water supplementing or draining control can be timely carried out according to the matching relation between the materials in the rice hopper 204 and the water level, so that the soaking process of the materials can meet the brewing requirement; after the materials in the rice hopper 204 meet the requirements of soaking, the rice hopper 204 is transferred to the movable bracket assembly 203, so that the subsequent material loading step and the subsequent cooking step are realized. Optionally, the water level detection device adopts video detection or water level sensor detection or a liquid level meter.

As shown in fig. 4, in the present embodiment, the rice steeping machine 3 includes a bracket 301 for forming a bottom support, a rice steeping bin 302 for containing the materials and steeping the materials, a water supply system 303 for introducing water into the rice steeping bin 302 to wash the materials and to make the materials all in a soaked state, and an air supply system 304 for introducing air from the bottom of the rice steeping bin 302 into the rice steeping bin 302 to loosen the materials and sufficiently contact with the water. The rice soaking barrel 302 is far away from the ground through the support 301, so that the rice soaking barrel 302 is prevented from being worn and leaking due to contact with the ground; the rice soaking barrel 302 is lifted by the bracket 301, so that feeding and discharging are facilitated; the materials are timely supplemented with water through the water supply system 303 so that the materials are all in a water immersion state, and the problem that the materials are exposed out of the water surface and cannot absorb water fully is avoided; in the rice soaking process, the gas is supplied from the bottom of the rice soaking barrel 302 through the gas supply system 304, the gas is introduced to the bottom of the material and enables the material to be turned loosely and form a gas overflow gap, the rice soaking water is timely supplemented to the gas overflow gap and fully contacted with the peripheral material, the material is further dispersed, further, the uniform contact with water of all areas of the material in the inner cavity of the rice soaking barrel 302 is ensured, the acidity of the material is ensured to be kept consistent, the water absorption saturation rate is kept consistent, the quality of subsequent wine brewing is kept stable, and the quality and the taste of the subsequent wine brewing are effectively improved. In the whole rice soaking process, the materials are not stirred in a mechanical mode, but are loosened in a completely new ventilation mode to form a water storage gap, so that the completeness of material particles in the rice soaking process can be ensured, and the quality of subsequent wine brewing is improved. After the rice soaking is finished, the rice soaking machine can be used for discharging materials in a matching mode through the water spraying system 3034 and the air supply system 304, and can also be used for discharging materials only in a matching mode through the air supply system 304, so that the slurry on the surface of the material is washed clean and discharged, and the whole rice soaking work is finished. After the whole rice soaking process is finished, a material outlet is opened, and an air injection system is used for assisting material output, so that the material is discharged. Whole simple structure, easy operation is convenient, can guarantee that each regional material homoenergetic can reach evenly soak and absorb water, and the thick liquid sanitization, remain fewly, the ejection of compact is convenient, has effectively improved the quality and the taste of the finished product wine of follow-up making. Optionally, the rice soaking device is further provided with a control device, the control device is in communication connection with the water supply system 303, the water spray system 3034 and the air supply system 304 respectively, and the control device controls the water supply system 303, the water spray system 3034 and the air supply system 304 to cooperatively work so as to realize automation of the whole rice soaking process.

As shown in fig. 4, in this embodiment, the water supply system 303 includes a water pipe 3031 disposed outside the rice soaking bucket 302 and/or disposed in the base body of the rice soaking bucket 302, a water supply device for supplying water for rice soaking, and a sewage discharge pipe 3032 for discharging sewage in the rice soaking bucket 302, an input end of the water pipe 3031 is communicated to an output end of the water supply device, and an output end of the water pipe 3031 is communicated to the rice soaking bucket 302. The water pipe 3031 is arranged outside the rice soaking barrel 302, so that the replacement and maintenance of the pipeline are facilitated. The water pipe 3031 is arranged in the matrix of the wall body of the rice soaking barrel 302, so that the appearance of the rice soaking barrel 302 is more beautiful. Optionally, the sewage discharge pipe 3032 is located above the material, and water is continuously added into the rice soaking barrel 302, so that sewage formed by cleaning the material is automatically discharged from the sewage discharge pipe 3032, and then automatic cleaning of the material is realized. The output ends of the water pipes 3031 are provided in plurality, and the output ends of the water pipes 3031 are respectively communicated into the rice soaking barrel 302 from all directions of the rice soaking barrel 302 to form a rice soaking water inlet 3035. The output end of the water pipe 3031 extends into the wall body of the rice soaking barrel 302, and water is uniformly added or supplemented to the material direction in the rice soaking barrel 302 by arranging the rice soaking water inlets 3035 at intervals on the wall body. An electric control rice soaking water valve 3033 used for controlling the output water flow of the water supply device is arranged between the water supply device and the water pipe 3031, a water level measuring device used for measuring the water level in the rice soaking barrel 302 is arranged in the rice soaking barrel 302, and the electric control rice soaking water valve 3033 and the water level measuring device are respectively communicated to the control device; a drain valve is arranged on the drain pipe 3032, the input end of the drain pipe 3032 is communicated to the rice soaking barrel 302 and is provided with a turbidity sensor, and the drain valve and the turbidity sensor are respectively connected with a control device. The water level in the rice soaking barrel 302 is measured by the water level measuring device, when the measured water level is lower than a preset minimum value, a signal is sent to the control device, the electric control rice soaking water valve 3033 is controlled to be opened by the control device, and water is supplemented into the rice soaking barrel 302 by the water supply device until the preset rice soaking water level is reached. When the sewage needs to be discharged, the blow-down valve is controlled to be opened by the control means to discharge the sewage through the blow-down pipe 3032. When the turbidity sensor senses that the turbidity of the water in the rice soaking barrel 302 exceeds a preset turbidity value, a signal is sent to the control device, the electric control rice soaking water valve 3033 is controlled by the control device to replenish water into the rice soaking barrel 302, meanwhile, the sewage discharge valve is controlled to be opened to discharge sewage through the sewage discharge pipeline 3032, the electric control rice soaking water valve 3033 is controlled to be closed by the control device until the turbidity sensor senses that the turbidity value reaches the preset turbidity value, and redundant water in the rice soaking barrel 302 is discharged through the sewage discharge pipeline 3032. Optionally, the output end of the sewage discharge pipe 3032 is communicated to a sewage treatment device, and is discharged to a sewer after being filtered and subjected to solid-liquid separation in the sewage treatment device to form clean water; wherein the filtration and solid-liquid separation can also adopt a sewage filter, a solid-liquid separator and the like which are generally sold in the market.

The air supply system 304 comprises an air pipe 3041 arranged outside the rice soaking barrel 302 and/or arranged in the matrix of the rice soaking barrel 302 and an air inlet pipe 3042 communicated to the input end of the air pipe 3041, the air inlet pipe 3042 is provided with an electric control air valve 3043, and the output end of the air pipe 3041 is communicated to the bottom of the rice soaking barrel 302; an electric control rice outlet valve 3021 for outputting the materials after the rice soaking is arranged at the lower part of the rice soaking barrel 302. The air pipe 3041 is arranged outside the rice soaking barrel 302 to facilitate replacement and maintenance of the pipeline. The air pipe 3041 is arranged in the base of the wall of the rice-steeping barrel 302, so that the rice-steeping barrel 302 has a more beautiful appearance. Optionally, electrically controlled air valve 3043 is communicatively coupled to a control device, which controls the opening and closing of electrically controlled air valve 3043. Optionally, an air pump is further disposed on the air pipe 3041, and the air pump is in communication connection with the control device, and the air pumping amount of the air pump is controlled by the control device. Optionally, after the material in the rice soaking bucket 302 is subjected to the rice soaking process, the material in the rice soaking bucket 302 needs to be output, the electrically controlled rice outlet valve 3021 and the air supply system 304 are started during the material output, and air is delivered into the rice soaking bucket 302 through the air pipe 3041 to stir the material, so that the material can be smoothly and quantitatively output into the rice hopper 204 of the automatic feeding system through the electrically controlled rice outlet valve 3021.

The water supply system 303 further comprises a water spraying system 3034 for spraying water from the upper part of the rice soaking barrel 302 to the materials in the rice soaking barrel 302, wherein the water spraying system 3034 comprises a spraying pipe 49 which is arranged above the inner cavity of the rice soaking barrel 302 and is provided with uniformly distributed nozzles, a spraying communicating pipe communicated to the spraying pipe 49 and an electronic timing water spraying valve 47 arranged on the spraying communicating pipe. The water supply device is connected through the spraying communicating pipe, and the electronic timing water spraying valve 47 is used for intermittently spraying water to the materials in the rice soaking barrel 302 at regular time and quantity according to the preset interval time.

As shown in fig. 4, in this embodiment, the water supply system 303 further includes a water spray system 3034 for spraying water to the material output from the rice soaking bucket 302 to clean the output material, and the water spray system 3034 includes a spray communicating pipe 48 arranged on the rice soaking bucket 302 for spraying water to the material output direction to clean the material, and an electronic timing water spray valve 47 arranged on the spray communicating pipe 48; the rice soaking barrel 302 outputs the materials after rice soaking to the material feeding machine 2 through the electric control rice outlet valve 3021, and simultaneously sprays water to the materials output to the material feeding machine 2 through the water spraying system 3034 to wash out redundant starch in the materials, thereby ensuring that the clean materials are fed to the vertical rice steaming integrated machine 1 for subsequent steaming and boiling processes.

In this embodiment, an air-jet pipe network is distributed at the bottom of the rice-soaking bucket 302, a plurality of air nozzles are uniformly distributed on the air-jet pipe network, and the output end of the air pipe 3041 is communicated with the air-jet pipe network; an air pump for controlling the output quantity delivered into the air jet pipe network is arranged between the air pipe 3041 and the air jet pipe network, or the air pipe 3041 is provided with an air pump for controlling the output quantity delivered into the air jet pipe network. Optionally, the air-jet pipe network may be a zigzag coil pipe, or a serpentine coil pipe which is roundabout may be adopted. Through the pump sending tolerance of controlling means control air pump, gaseous entering through the gas injection pipe network and through the even material blowout gas of gas injection pipe network, spun gas can constantly spill over to the surface of water, under the dual function through gas and water to make the material roll and loose and form the clearance space in the material, and then make the material homoenergetic in each region contact with water in soaking rice bucket 302.

In this embodiment, the upper opening edge of the rice soaking barrel 302 extends outward along the radial direction to form an annular outer edge 44, an outer water baffle 45 is arranged on the outer edge of the annular outer edge 44, an inner water baffle 43 is arranged on the inner edge of the annular outer edge 44, the outer water baffle 45, the annular outer edge 44 and the inner water baffle 43 enclose to form a sewage discharge groove, and a sewage discharge hole for discharging sewage in the sewage discharge groove is formed in the sewage discharge groove. The outer water baffle 45 and the inner water baffle 43 form multiple barriers at the opening position of the upper end of the rice soaking bucket 302, so that external pollutants are prevented from flowing into the rice soaking bucket 302, and meanwhile, the sewage in the rice soaking bucket 302 is prevented from flowing back into the rice soaking bucket 302 after overflowing. Optionally, materials to be soaked in rice are added into the rice soaking barrel 302 through the automatic lifting feeding device, the water supply system 303 is started to synchronously add water into the rice soaking barrel 302, namely, the materials are added while water is added, so that the inner wall of the rice soaking barrel 302 and the materials are cleaned, and the cleaned pollution flows into the sewage tank and is discharged outwards through the sewage discharge hole; or the cleaned pollution is discharged outside through the sewage discharge pipeline 3032, thereby completing the rice washing process after the materials enter the rice soaking barrel 302.

In this embodiment, the rice immersion barrels 302 are provided with a plurality of groups, the plurality of groups of rice immersion barrels 302 are sequentially arranged in groups, and the partition plate 46 is provided between the adjacent rice immersion barrels 302. Multiple groups of rice soaking barrels 302 can be arranged on the same rice soaking device, and the multiple groups of rice soaking barrels 302 can share the same water supply system 303, water spraying system 3034 and air supply system 304 and are controlled in a unified manner; the multiple rice soaking barrels 302 can also be respectively provided with a water supply system 303, a water spray system 3034 and an air supply system 304, and realize respective cooperative work without mutual interference.

In this embodiment, an electrically controlled rice outlet valve 3021 for outputting the materials after the rice soaking is arranged at the lower part of the rice soaking barrel 302. Optionally, the electrically controlled rice outlet valve 3021 is connected to the control device, and when rice soaking is completed, the electrically controlled rice outlet valve 3021 is controlled by the control device to output materials. The material output is controlled by the electric control rice outlet valve 3021, and meanwhile, the air supply system 304 can be started to realize pneumatic vibration of the material in an air injection manner when the material is output, so that the material output is assisted.

The invention provides energy-saving glutinous rice cooking equipment, and aims to solve the technical problems of providing efficient and energy-saving glutinous rice cooking equipment capable of automatically soaking rice, washing rice, cooking, cooling, mixing and boxing, wherein the equipment comprises a rice soaking and washing mechanism (a rice soaking machine 3), a conveying and feeding mechanism (a material feeding machine 2), a cooking and cooling mechanism and a mixing and boxing mechanism. The rice soaking and washing mechanism comprises a rice soaking barrel 302, a rice soaking lifter, an electric control rice outlet valve 3021, an electric control water spraying and washing valve (an electronic timing water spraying valve 47), an electric control rice soaking and water adding valve (an electric control rice soaking water valve 3033), and an electric control air stirring valve (an electric control air valve 3043). The conveying and feeding mechanism comprises a conveying rack hopper lifting supporting plate, a rice hopper 204, a conveying speed regulating motor (driving mechanism 205) and a conveying chain (driving mechanism 205). The cooking cooling mechanism comprises a mounting bracket 101, a steamer 1021, a cooker cover 1022, a steamer rotating motor (rotating motor 29), a cover-closing cylinder (opening and closing device 1023), a rice raking mechanism 1024, a rice raking and leveling rotating motor (rice raking driving and rotating motor 8), a rice raking lifting cylinder 7, a water spraying cooling device (water spraying system 1025) and a water discharging device. The stirring and boxing mechanism comprises a meal hopper 1031, an S-shaped stirring shaft 33, broken meal rake teeth, a pushing screw shaft 40, a speed regulating motor (a variable frequency motor 39), a conveying cylinder (a pushing pipe 38), a material box conveying belt (a material conveying belt 1043), a conveying belt motor (a conveying speed regulating motor 1042) and a loading box (an empty material box 1041); the invention changes the traditional manual rice steaming, manual yeast mixing and manual feeding operations of the rice steaming device, and realizes rice soaking, rice placing, rice washing and feeding, steaming, turning over, loading and unloading, water spraying, yeast adding, automatic material mixing, subpackaging and conveying by full-electric automatic intelligent control of system equipment, thereby saving time, space, labor, steam, energy and environment. The whole set of equipment can save energy by about 70 percent, only 2 persons are needed for field operation, the occupied area is small, the produced product realizes the unique taste and style of the traditional handicraft product, and the market prospect is very wide.

The invention discloses full-automatic electric gasification cooking and matching equipment, which comprises four mechanisms of a rice soaking mechanism, a rice washing machine mechanism, a conveying and feeding mechanism, a cooking cooling yeast discharging mechanism and a mixing and boxing mechanism; by starting the rice soaking mechanism (rice soaking machine 3), the glutinous rice elevator automatically supplies rice into the rice soaking barrel 302; an electric control rice soaking water valve 3033 automatically supplies water, glutinous rice enters the rice soaking barrel 302 and falls into the rice soaking barrel 302, impurities and residual rice bran in the glutinous rice automatically overflow from the upper part of the rice soaking barrel 302 along with the addition of the rice soaking water, flow into a sewage discharge groove at the inner upper edge of the rice soaking barrel 302, are discharged through a sewage discharge outlet (a sewage discharge pipeline 3032), and automatically close the glutinous rice lifter and the electric control rice soaking water valve after the rice soaking is finished; starting the cooking mechanism, automatically lifting the pot cover 1022, starting the conveying and feeding mechanism (material feeding machine 2) to work, enabling the rice hopper 204 to fall to the lifting support plate (movable support assembly 203), touching the photoelectric switch, instructing an electric control rice outlet valve 3021 of the rice soaking mechanism (rice soaking machine 3) to open, placing rice into the rice hopper 204, simultaneously starting an electric control air valve 3043 to open, stirring the rice in the rice soaking barrel 302, automatically closing an electric control rice outlet valve 3021 (a weighing machine instructs the electric rice outlet valve) when the rice amount in the rice hopper 204 reaches a set weight, simultaneously instructing an electronic timing water spraying valve 47 of the rice soaking mechanism (rice soaking machine 3) to open by the weighing machine, and automatically stopping the timing water spraying and rice washing; after the electronic timing water sprinkling valve 47 is closed, a self-control program starts a steamer rotating motor (a rotating motor 29) of the cooking cooling mechanism to rotate a steamer 1021, a 45-degree rotating control program (a control device) controls the steamer to stop, the outer inclination of an inlet of the steamer 1021 corresponds to a rice hopper 204 of the conveying and feeding mechanism, the control program (the control device) starts a motor (a driving mechanism 205) of the conveying and feeding mechanism to control a lifting support plate (a movable support assembly 203), the rice hopper 204 rises to the top end of a lifting frame (a support frame 201), an electronic positioning switch instructs the motor (the driving mechanism 205) to stop, the electronic positioning switch starts a rice hopper overturning cylinder to push the rice hopper 204 to overturn, and rice is discharged into the steamer 1021; the rice hopper 204 falls down in a turnover mode and touches an electronic delay positioning switch, the electronic delay positioning switch starts a conveying feeding motor (a driving mechanism 205) to rotate, a lifting support plate (a movable support assembly 203) drives the rice hopper 204 to fall to a base of a lifting frame (a support frame 201) and touches a photoelectric switch, an electronic control rice outlet valve 3021 is instructed to be opened, rice is discharged into the rice hopper 204, an electronic control air valve 3043 is started to be opened at the same time, the rice in the rice soaking barrel 302 is stirred, when the rice in the rice hopper 204 reaches a set weight, a weighing device instructs the electronic control rice outlet valve 3021 to be automatically closed, the weighing device simultaneously instructs an electronic timing water spraying valve 47 of the rice soaking mechanism (the rice soaking machine 3) to be opened, the weighing device automatically stops after the rice is sprayed and washed regularly, and the continuous operation is carried out.

An operation program (control device) controls a rotary motor (a rotary motor 29) of a steamer to rotate by 45 degrees, after a steamer 1021 and a cooling water outlet movable joint 30 reset, the operation program (control device) instructs a rice rake lifting cylinder 7 to lower a material rake, a timing switch of the rice rake driving and rotating motor 8 is started, the rice rake driving and rotating motor 8 rotates at a fixed time, the rice material in the steamer 1021 is raked, the rice rake lifting cylinder 7 is started to ascend and reset when the timing switch of the rotary motor (the rotary motor 29) is stopped, the operation program (control device) instructs a cover closing cylinder to lower a steamer cover 1022 to be closed on the steamer 1021, so that the steamer 1021 and the steamer cover 1022 are closed under pressure, a water-gas circuit breaking device is closed, a cooling water outlet electric valve 42 is closed, the operation program (control device) starts a steam electric valve 27 to open steam, the steam enters the steamer 1021, and the steamer cover 1022 is provided with an electric steam safety valve (, when the negative pressure of the electric steam safety valve exceeds a set pressure value, the electric steam safety valve automatically discharges pressure, the temperature in the steamer 1021 reaches a set temperature, the temperature controller timer instructs the steam electric valve 27 to close steam, when the temperature drops, the temperature controller timer instructs the steam electric valve 27 to open steam, when the temperature controller timer reaches a set cooking time, the steam electric valve 27 is instructed to close steam, the electric steam safety valve is started to discharge steam in the steamer 1021, the steamer 1021 quickly reduces the pressure, an operation program (control device) starts the cover closing cylinder to ascend to open the pot cover 1022, the metering water spraying electric valve 21 and the cooling water outlet electric valve 42, simultaneously water spraying drainage and cooling are carried out, after the metering water spraying electric valve 21 is closed, the metering water yeast 22 is started to open, after wine yeast dissolved water is added, the operation program (control device) starts the steamer rotating motor (rotating motor 29) to rotate for 180 degrees, rice of a steamer 1021 is automatically unloaded into a rice hopper 1031 of a mixing and boxing mechanism, when the rice is bent, a photoelectric sensor 32 starts a speed regulating motor (a variable frequency motor 39) of the mixing and boxing mechanism to rotate, a rice rake transmission gear 41 on a rice conveying screw shaft (a material pushing screw shaft 40) drives a rake tooth rotating gear, rice crushing rake teeth rotate, a rice crushing rotating gear drives a material stirring shaft transmission gear, an S-shaped material stirring shaft 33 rotates to realize the linkage operation of rice conveying, rice crushing and material mixing, the rice is rotated through the conveying screw shaft (the material pushing screw shaft 40) and is pushed into a rice box (an empty box 1041) through a rice conveying cylinder (a material pushing pipe 38), the rice box (the empty box 1041) is connected to a box conveying line under the rice position, a rice material weighing instrument 1045 is arranged, the rice material weighing instrument 1045 is automatically weighed, and when the rice reaches a weighing setting amount, the rice weighing instrument 1045 simultaneously instructs the speed regulating motor on the mixing mechanism to stop operation, and starting the conveying speed regulating motor 1042 on the material box conveying line to move, and when the conveying speed regulating motor 1042 moves to the next lunch box, instructing the conveying speed regulating motor 1042 to stop by the photoelectric position indicator 1044, and simultaneously starting the speed regulating motor of the material mixing mechanism to operate. And the like, and the operation is continuous. After the cooking cooling mechanism is turned over for discharging by 180 degrees in a cooking rotation mode, the cooking cooling mechanism is turned for 45 degrees and stops rotating according to set time, and the program is controlled to instruct the conveying feeding mechanism to continuously operate to complete feeding work. The steamer 1021 of the cooking cooling mechanism continuously rotates for 45 degrees to reset, and the control program instructs the next round of continuous operation.

The whole set of equipment is combined by four mechanisms, a system is arranged, intelligent program control is realized, electric automatic operation is realized, the whole set of equipment is safe, simple, sanitary, pollution-free, noise-free, efficient, energy-saving and small in occupied area, and the full automation of the traditional process is realized.

In view of the above, the invention aims to provide a full-automatic energy-saving cooking device for producing glutinous rice sweet wine, which comprehensively solves the problems of serious waste of raw materials, manpower and energy consumption caused by the traditional manual cooking and mechanical non-pressure cooking and the difficult problem of lack of the traditional style of the mechanical production of the sweet wine, realizes the automation and the intellectualization of production on the basis of the traditional process, and has the effects of better traditional flavor of products, high energy consumption, high efficiency and energy conservation.

The invention not only solves the problems in the prior art, but also optimizes the equipment process and manufacturing cost, has simple equipment structure, adopts a rice hopper for feeding, a steamer for steaming under pressure, automatic steaming, sprinkling and cooling, automatic loading, tipping and unloading, simple and sanitary equipment, no noise and pollution, automatic loading, rice washing, feeding, automatic mixing and boxing, realizes the intelligent automatic production of the gasification in the traditional process, saves sixty percent of steam consumption, fifty percent of electricity consumption, thirty percent of water consumption and no raw material consumption compared with the existing steaming equipment, and only needs 2 persons for operation of the whole equipment.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A full-automatic glutinous rice steaming system is characterized by comprising a vertical rice steaming integrated machine (1), a material feeding machine (2) and a rice soaking machine (3),

the material output part of the rice soaking machine (3) is arranged towards the feeding station of the material feeding machine (2), the discharging station of the material feeding machine (2) is arranged towards the feeding port of the vertical rice steaming integrated machine (1),

through soak rice machine (3) to the material soak rice and handle the back ration carry extremely material loading machine (2), through material loading machine (2) lifting material and carry extremely vertical steamed rice all-in-one (1), through vertical steamed rice all-in-one (1) is cooked, is cooled down, is mixed the song, is stirred, is broken and quantitative output to the material in proper order.

2. The full-automatic glutinous rice steaming system according to claim 1,

the vertical rice steaming integrated machine (1) comprises a mounting bracket (101),

the mounting bracket (101) is provided with a rice steaming mechanism (102) which is arranged above and is rotationally connected with the mounting bracket (101), a quantitative broken rice output mechanism (103) which is arranged below the rice steaming mechanism (102) and a material conveying mechanism (104) which is arranged at the output end of the quantitative broken rice output mechanism (103),

the cooked rice is steamed and cooled by the rice steaming mechanism (102), the cooled cooked material is output to the quantitative crushed rice output mechanism (103), the cooked material is crushed by the quantitative crushed rice output mechanism (103) and quantitatively output to empty material boxes (1041) on the material conveying mechanism (104), the material boxes containing the crushed material are sequentially conveyed downstream by the material conveying mechanism (104), and the next group of empty material boxes (1041) are stopped at the material output end of the quantitative crushed rice output mechanism (103).

3. The full-automatic glutinous rice steaming system according to claim 2,

the rice steaming mechanism (102) comprises a steamer (1021) which is connected to the mounting bracket (101) in a vertically rotatable manner and used for containing materials, and a pot cover (1022) which is used for sealing and covering an opening of the steamer (1021);

the rice steaming mechanism (102) is provided with an opening and closing device (1023) for driving the pot cover (1022) to move up and down to open or close the pot cover (1022), a rice raking mechanism (1024) for raking materials in the steamer (1021) loose and/or flat, a water spraying system (1025) for spraying hot boiled water to the inner cavity of the steamer (1021) to assist in steaming rice or spraying cooling water to cool the materials, and a hot steam system (1026) for providing hot steam to the inner cavity of the steamer (1021);

the pot cover (1022) is opened through the opening and closing device (1023), a certain amount of materials are filled into the steamer (1021), then the pot cover (1022) is closed, hot steam is provided for the materials through the hot steam system (1026) to cook the materials, meanwhile, the rice raking mechanism (1024) rakes the semi-materials to the semi-materials full of moisture, then redundant boiled water is discharged, and the heat supply steam is stopped after the materials are cooked to the cooked materials; outputting the cooked materials in the steamer (1021) to the quantitative crushed rice output mechanism (103); or

The pot cover (1022) is opened through the opening and closing device (1023), a certain amount of materials are filled into the steamer (1021), the pot cover (1022) is closed, hot steam is provided for the materials through the hot steam system (1026) so as to cook the materials to semi-materials, then the heat supply steam is stopped, hot boiled water is sprayed to the semi-materials through the water spraying system (1025), the semi-materials are raked loose through the rice raking mechanism (1024) to be saturated with water, then redundant boiled water is discharged, and the semi-materials saturated with water are continuously cooked to be cooked through the hot steam system (1026); and outputting the cooked materials in the steamer (1021) to the quantitative crushed rice output mechanism (103).

4. The full automatic glutinous rice steaming system according to claim 3,

the opening and closing device (1023) comprises multi-combined-cover cylinders which are uniformly distributed at intervals along the circumferential direction of the pot cover (1022) and are parallel to each other, the fixed ends of the multi-combined-cover cylinders are installed on the installation support (101), and the movable ends of the multi-combined-cover cylinders are installed on the pot cover (1022);

the rice raking mechanism (1024) comprises a rake (5) connected with a sliding rod (4) and suspended in the pot cover (1022), a sliding sleeve (6) sleeved outside the sliding rod (4) and fixed on the pot cover (1022), a rice rake lifting cylinder (7) used for driving the sliding rod (4) to slide along the axial direction of the sliding sleeve (6), and a rice rake driving and rotating motor (8) used for driving the sliding rod (4) to rotate along the circumferential direction, the sliding sleeve (6) is fixed on the central axis of the pan cover (1022), the rake (5) is arranged along the radial direction of the pan cover (1022) and is positioned at the first end of the sliding rod (4), the second end of the slide bar (4) passes through the sliding sleeve (6) and is connected with the power output end of the rice harrow driving and rotating motor (8), the fixed end of the rice harrow driving and rotating motor (8) is connected with the power output end of the rice harrow lifting cylinder (7); a plurality of rake teeth which are uniformly distributed at intervals and used for raking rice are arranged on the downward side of the rake (5);

the water spraying system (1025) comprises a water spraying pipe (9), the input end of the water spraying pipe (9) is connected with a hot boiled water supply device and/or a cooling water supply device, a water flow channel is arranged in the sliding sleeve (6), a water spraying nozzle (10) is arranged at the extending end of the sliding sleeve (6) extending into the pot cover (1022), and the water spraying pipe (9) is connected to the sliding sleeve (6) and communicated with the water flow channel; the water spraying system (1025) also comprises a water outlet pipe (11) communicated to the bottom of the steamer (1021);

the hot steam system (1026) comprises a rice steaming grid plate (12) which is arranged along the radial direction of the steamer (1021) and is separated and blocked at the bottom of the inner cavity of the steamer (1021), a steam separation blocking cover cap (13) which is arranged at the bottom of the inner cavity of the steamer (1021) and is positioned below the rice steaming grid plate (12), and a steam pipe (14) which is arranged at the bottom of the steamer (1021), penetrates through the bottom of the steamer (1021) and then leads to the steam separation blocking cover cap (13); the material in the inner cavity of the steamer (1021) is separated and blocked to the space above the rice steaming grid plate (12) through the rice steaming grid plate (12), and the hot steam below the space penetrates through the rice steaming grid plate (12) and then is uniformly contacted with the material.

5. The full-automatic glutinous rice steaming system according to claim 4,

the smashed rice quantitative output mechanism (103) comprises a rice hopper (1031) positioned below the steamer (1021), a material mixing mechanism (1032) arranged at the bottom of the rice hopper (1031) and used for mixing materials in the inner cavity of the rice hopper (1031), a smashed rice device (1033) positioned at the material output end of the rice hopper (1031) and a material pushing device (1034) positioned at the output end of the smashed rice device (1033);

adding quantitative water yeast into the cooled cooked material to be output into the rice hopper (1031) in the steamer (1021), discharging the material into the rice hopper (1031), uniformly stirring the material by the material stirring mechanism (1032) and outputting the material into the broken rice device (1033), crushing the material by the broken rice device (1033) and outputting the material into the material pushing device (1034), spirally pushing the material by the material pushing device (1034) and quantitatively outputting the material into the empty material box (1041); or

Quantitative distiller's yeast is added into the rice hopper (1031), is uniformly stirred by the material stirring mechanism (1032) and then is output into the broken rice device (1033), is crushed by the broken rice device (1033) and is output into the material pushing device (1034), and is spirally pushed by the material pushing device (1034) and quantitatively output into the empty material box (1041).

6. The full-automatic glutinous rice steaming system according to claim 5,

the material conveying mechanism (104) comprises a conveying speed regulating motor (1042) and a material conveying belt (1043),

the conveying speed regulating motor (1042) drives the material conveying belt (1043) to run and enables the empty material boxes (1041) on the material conveying belt (1043) to orderly move directionally;

a photoelectric locator (1044) is arranged above or laterally to the material conveying belt (1043), a rice weight meter (1045) is arranged below the material conveying belt (1043), and the photoelectric locator (1044) and the rice weight meter (1045) are respectively arranged corresponding to the material output end of the quantitative broken rice output mechanism (103);

the empty material box (1041) is sensed by the photoelectric position finder (1044) to move to a discharging station and send a signal to the control device, the broken rice quantitative output mechanism (103) is controlled by the control device to output materials, the rice weight counter (1045) sends a signal to the control device when the materials are metered to reach a preset amount, and the control device controls the broken rice quantitative output mechanism (103) to stop discharging and drives the material conveyer belt (1043) to convey the next empty material box (1041) to the discharging station so as to sequentially operate.

7. The full automatic glutinous rice steamed rice system according to any one of claims 1 to 6,

the material feeding machine (2) comprises a supporting frame (201) and an inclined rail (202),

the rice processing device is characterized in that the inclined rail (202) leans against and is fixed on the support frame (201), a movable bracket assembly (203) movably arranged along the inclined rail (202), a rice hopper (204) detachably connected to the movable bracket assembly (203), and a driving mechanism (205) for driving the movable bracket assembly (203) to move on the inclined rail (202) so as to drive the rice hopper (204) to move for feeding or returning to an initial position are arranged on the inclined rail (202).

8. The full automatic glutinous rice steamed rice system according to any one of claims 1 to 6,

the rice steeping machine (3) comprises a bracket (301) for forming a bottom support, a rice steeping barrel (302) for containing materials and steeping the materials, a water supply system (303) for introducing water into the rice steeping barrel (302) to clean the materials and enable the materials to be in a water steeping state, and an air supply system (304) for introducing air into the rice steeping barrel (302) from the bottom of the rice steeping barrel (302) to enable the materials to be loose and to be in full contact with the water.

9. The full automatic glutinous rice steaming system according to claim 8,

the water supply system (303) comprises a water pipe (3031) arranged outside the rice soaking barrel (302) and/or arranged in the base body of the rice soaking barrel (302), a water supply device for providing water for soaking rice and a sewage discharge pipeline (3032) for discharging sewage in the rice soaking barrel (302),

the input end of the water pipe (3031) is communicated to the output end of the water supply device, and the output end of the water pipe (3031) is communicated to the rice soaking barrel (302);

the output ends of the water pipes (3031) are provided with a plurality of water pipes, and the output ends of the water pipes (3031) are communicated into the rice soaking barrel (302) from all directions of the rice soaking barrel (302) to form a rice soaking water inlet (3035);

an electric control rice soaking water valve (3033) used for controlling the output water flow of the water supply device is arranged between the water supply device and the water pipe (3031), a water level measuring device used for measuring the water level in the rice soaking barrel (302) is arranged in the rice soaking barrel (302), and the electric control rice soaking water valve (3033) and the water level measuring device are respectively communicated to the control device;

a blowdown valve is arranged on the blowdown pipeline (3032), the input end of the blowdown pipeline (3032) is communicated to the rice soaking barrel (302) and is provided with a turbidity sensor, and the blowdown valve and the turbidity sensor are respectively connected with a control device;

the air supply system (304) comprises an air pipe (3041) arranged outside the rice soaking barrel (302) and/or in the base body of the rice soaking barrel (302) and an air inlet pipe (3042) communicated to the input end of the air pipe (3041), an electric control air valve (3043) is arranged on the air inlet pipe (3042), and the output end of the air pipe (3041) is communicated to the bottom of the rice soaking barrel (302);

an electric control rice outlet valve (3021) for outputting the materials after rice soaking to the outside is arranged at the lower part of the rice soaking barrel (302).

10. The full automatic glutinous rice steaming system according to claim 9,

the water supply system (303) further comprises a water spray system (3034) for spraying water to the material output to the rice soaking barrel (302) to clean the output material, and the water spray system (3034) comprises a spray communicating pipe arranged on the rice soaking barrel (302) and used for spraying water to the output material to clean the material and an electronic timing water spray valve arranged on the spray communicating pipe;

the rice soaking barrel (302) outputs the materials after rice soaking to the material feeding machine (2) through the electric control rice outlet valve (3021), and simultaneously sprays water to the materials output to the material feeding machine (2) through the water spraying system (3034) to flush redundant starch in the materials, so as to ensure that the clean materials are fed to the vertical rice steaming integrated machine (1) for subsequent steaming and boiling processes.