CN213085929U - Automatic grain steaming system for brewing white spirit - Google Patents

Automatic grain steaming system for brewing white spirit Download PDF

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Publication number
CN213085929U
CN213085929U CN202021405800.9U CN202021405800U CN213085929U CN 213085929 U CN213085929 U CN 213085929U CN 202021405800 U CN202021405800 U CN 202021405800U CN 213085929 U CN213085929 U CN 213085929U
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China
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box body
grain
conveying
grain steaming
steaming
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CN202021405800.9U
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Chinese (zh)
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唐浩
李可可
郭小兵
董云
朱波
蔡芝
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Csic Cross Technology Co ltd
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Csic Cross Technology Co ltd
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Abstract

The utility model provides an automatic grain steaming system for brewing white spirit, wherein two relatively independent grain steaming production lines are symmetrically fixed on the top of a main frame in parallel, and each grain steaming production line comprises a lower box body fixed on the main frame and an upper box body fixed on the top of the lower box body; a plurality of spherical grain steaming pots are arranged in the lower box body and the upper box body along the length direction of the lower box body and each spherical grain steaming pot is respectively connected with a rotary power device for driving the grain steaming pots to rotate through a support shaft, the rotary power device is fixedly arranged on a power support, and the power support is fixed on the outer side wall of the main rack; the lower box body adopts a conical lower hopper structure, and a bottom conveying device used for spreading, cooling and conveying the cooked grains is arranged at the bottom of the conical lower hopper structure. This automatic grain system of steaming can be used for the white spirit brewing in-process, replaces traditional artifical process of cooking, has improved and has steamed grain efficiency and quality.

Description

Automatic grain steaming system for brewing white spirit
Technical Field
The utility model belongs to the field of white spirit brewing equipment, in particular to an automatic grain steaming system for white spirit brewing.
Background
In the existing white spirit brewing production, the traditional method for steaming grains in a wine steamer is adopted in the grain steaming process, and the method has the following defects: the water adding amount and inaccuracy of the primary steaming, stewing and re-steaming links in the grain steaming process cause unstable grain steaming effect of each batch and influence the effect of the subsequent brewing link; the energy consumption efficiency is low, and the consumption of steam and water is large; the labor intensity of the workers is high, and the labor cost is high. With the higher modernization level of liquor production enterprises, most of the links of liquor production process realize mechanization and automation, and the grain steaming process becomes a serious and difficult point problem restricting the comprehensive technological innovation of the liquor production process due to the special material characteristics and the physical characteristics of high pressure and high temperature.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the prior art, the utility model provides an automatic grain system of steaming that white spirit was made, this automatic grain system of steaming can be used for white spirit to make the in-process, and the process of cooking of grain replaces traditional manual work process of cooking, has improved grain efficiency and quality of steaming.
In order to realize the technical characteristics, the purpose of the utility model is realized as follows: the automatic grain steaming system for brewing the white spirit comprises a main frame, wherein two relatively independent grain steaming production lines are symmetrically fixed on the top of the main frame in parallel, and each grain steaming production line comprises a lower box body fixed on the main frame and an upper box body fixed on the top of the lower box body; a plurality of spherical grain steaming pots are arranged in the lower box body and the upper box body along the length direction of the lower box body and each spherical grain steaming pot is respectively connected with a rotary power device for driving the grain steaming pots to rotate through a support shaft, the rotary power device is fixedly arranged on a power support, and the power support is fixed on the outer side wall of the main rack; the lower box body adopts a conical lower hopper structure, and a bottom conveying device used for spreading, cooling and conveying the cooked grains is arranged at the bottom of the conical lower hopper structure.
The rotary power device comprises a motor mounting plate fixed on the side wall of the power support, a rotary motor is fixedly mounted on the side wall of the motor mounting plate, an output shaft of the rotary motor is connected with an input end of a worm gear speed reducer, an output end of the worm gear speed reducer is connected with a rotary main shaft and drives the rotary main shaft to rotate, the rotary main shaft is supported at the top of the power support through a bearing seat, and the other end of the rotary main shaft is connected with the side wall of the spherical grain steaming pot.
The bottom conveying device comprises a bottom conveying rack fixed on the main rack, two ends of the bottom conveying rack are respectively provided with a conveying belt roller through a bearing seat in a supporting mode, the conveying belt rollers are in meshing transmission with the conveying belt, and one conveying belt roller is connected with a conveying power mechanism used for driving the conveying belt rollers to rotate.
The conveying power mechanism comprises a conveying motor fixed on the bottom conveying rack, a driving chain wheel is mounted on a main shaft of the conveying motor, the driving chain wheel is in meshing transmission with a driven chain wheel through a chain, and the driven chain wheel is fixedly mounted on one of the conveying belt rollers and drives the conveying belt rollers to rotate.
The automatic door opening mechanism comprises a door opening cylinder, the door opening cylinder is fixedly mounted at the top of the upper box body through a cylinder mounting seat, the tail end of a piston rod of the door opening cylinder is hinged to the top of the door opening and closing door, the door opening and closing door is mounted on a supporting slide rail through sliding fit, and the supporting slide rail is fixedly mounted at the top of the upper box body.
Go up the top both ends symmetry of box and install the hydrofuge device, the hydrofuge device is including fixing first branch pipe and the second branch pipe at two last box tops respectively, axial fan is all installed respectively to the inside of first branch pipe and second branch pipe, the other end and the total blast pipe of first branch pipe and second branch pipe link to each other.
The utility model discloses there is following beneficial effect:
1. this automatic grain system of steaming can be used for the white spirit brewing in-process, and the process of cooking of grain replaces traditional manual work to cook, has improved and has steamed grain efficiency and quality.
2. The rotary power device is used for driving the spherical grain steaming pot to rotate automatically, so that the stirring and discharging functions of cooked grains can be met.
3. The bottom conveying device is used for carrying and conveying grains after the grains are steamed.
4. The automatic door opening mechanism can be used for automatically opening and closing the door, and further is convenient for putting in grains.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a first perspective three-dimensional view of the present invention.
Fig. 2 is a second perspective three-dimensional view of the present invention.
Fig. 3 is an enlarged view of a portion a of fig. 1 according to the present invention.
Fig. 4 is a partially enlarged view of B in fig. 1 according to the present invention.
Fig. 5 is an enlarged view of a portion C of fig. 2 according to the present invention.
In the figure: the device comprises a main exhaust pipe 1, a first branch pipe 2, an axial flow fan 3, a second branch pipe 4, a grain steaming production line 5, an upper box body 6, an automatic door opening mechanism 7, a conveying belt 8, a bearing seat 9, a conveying belt roller 10, a bottom conveying rack 11, a main frame 12, a lower box body 13, a power support 14, a rotary power device 15 and a conveying power mechanism 16;
a door opening cylinder 701, a cylinder mounting seat 702, a supporting slide rail 703, a piston rod 704 and a switch door 705;
a rotating motor 1501, a motor mounting plate 1502, a rotating main shaft 1503 and a worm gear reducer 1504;
a conveying motor 1601, a driving sprocket 1602, a chain 1603, and a driven sprocket 1604.
Detailed Description
The following describes embodiments of the present invention with reference to the accompanying drawings.
Referring to fig. 1-5, the automatic grain steaming system for brewing white spirit comprises a main frame 12, wherein two grain steaming production lines 5 which are relatively independent are symmetrically fixed on the top of the main frame 12 in parallel, and each grain steaming production line 5 comprises a lower box body 13 fixed on the main frame 12 and an upper box body 6 fixed on the top of the lower box body 13; a plurality of spherical grain steaming pots are arranged in the lower box body 13 and the upper box body 6 along the length direction of the lower box body, each spherical grain steaming pot is respectively connected with a rotary power device 15 for driving the spherical grain steaming pots to rotate through a support shaft, the rotary power device 15 is fixedly arranged on a power support 14, and the power support 14 is fixed on the outer side wall of the main frame 12; the lower box body 13 adopts a conical lower hopper structure, and a bottom conveying device for spreading, cooling and conveying the cooked grains is arranged at the bottom of the conical lower hopper structure. This automatic grain system of steaming can be used for the white spirit brewing in-process, and the process of cooking of grain replaces traditional manual work to cook, has improved and has steamed grain efficiency and quality. Thereby realizing the automatic brewing of the white spirit.
In the specific use process, through the grain that will soak, put into the ball-type and evaporate the grain pot, evaporate the grain pot through the ball-type and carry out accurate control to evaporating the temperature, the pressure of grain process and evaporating the grain time, and then realize evaporating the grain process automatically, treat to evaporate grain and accomplish after, carry out autogiration to it through rotary power device 15, and then pour grain automatically to bottom conveyor, and then carry the next process with it through bottom conveyor.
Further, the rotary power device 15 comprises a motor mounting plate 1502 fixed on the side wall of the power support 14, a rotary motor 1501 is fixedly mounted on the side wall of the motor mounting plate 1502, an output shaft of the rotary motor 1501 is connected with an input end of a worm and gear speed reducer 1504, an output end of the worm and gear speed reducer 1504 is connected with a rotary main shaft 1503 and drives the rotary main shaft 1503 to rotate, the rotary main shaft 1503 is supported at the top of the power support 14 through a bearing seat, and the other end of the rotary main shaft 1503 is connected with the side wall of the spherical grain steaming pot. The rotary power device 15 is used for driving the spherical grain steaming pot to rotate automatically, so that the stirring and discharging functions of cooked grains can be met. In the working process, the worm and gear speed reducer 1504 is driven by the rotating motor 1501, the rotating main shaft 1503 is driven by the worm and gear speed reducer 1504, and the spherical grain steaming pot is driven to rotate by the rotating main shaft 1503.
Further, the bottom conveying device comprises a bottom conveying rack 11 fixed on a main frame 12, two ends of the bottom conveying rack 11 are respectively provided with a conveying belt roller 10 in a supporting mode through a bearing seat 9, the conveying belt rollers 10 are in meshing transmission with the conveying belt 8, and one of the conveying belt rollers 10 is connected with a conveying power mechanism 16 for driving the conveying belt rollers to rotate. The bottom conveying device is used for carrying and conveying grains after the grains are steamed. In the concrete working process, after the grain steaming is finished, the grain is poured on the conveying belt 8, the conveying power mechanism 16 is started, the conveying belt roller 10 is driven, and then the conveying belt 8 drives the conveying belt to finish the grain conveying through the conveying belt roller 10.
Further, the conveying power mechanism 16 includes a conveying motor 1601 fixed on the bottom conveying frame 11, a driving sprocket 1602 is installed on a main shaft of the conveying motor 1601, the driving sprocket 1602 is in meshing transmission with a driven sprocket 1604 through a chain 1603, and the driven sprocket 1604 is fixedly installed on one of the conveying belt rollers 10 and drives the same to rotate. The conveying power mechanism 16 is used for providing conveying power. During operation, the driving sprocket 1602 is driven by the conveying motor 1601, the driven sprocket 1604 is driven by the driving sprocket 1602 and the chain 1603, and finally the belt roller 10 is driven to rotate by the driven sprocket 1604.
Further, an automatic door opening mechanism 7 is arranged on the upper box body 6 and at the position of the feed inlet of the spherical grain steaming pot, the automatic door opening mechanism 7 comprises a door opening cylinder 701, the door opening cylinder 701 is fixedly installed at the top of the upper box body 6 through a cylinder installation seat 702, the tail end of a piston rod 704 of the door opening cylinder 701 is hinged with the top of a switch door 705, the switch door 705 is installed on a support slide rail 703 through sliding fit, and the support slide rail 703 is fixedly installed at the top of the upper box body 6. The automatic door opening mechanism 7 can be used for automatically opening the switch door 705, so that grains can be conveniently put in. In a specific working process, the door opening cylinder 701 drives the piston rod 704, and the piston rod 704 drives the opening and closing door 705 to slide along the supporting slide rail 703, so that the opening and closing of the opening and closing door is realized.
Further, go up the top both ends symmetry of box 6 and install row's damp device, arrange the damp device including fixing first branch pipe 2 and the second branch pipe 4 at 6 tops of two last boxes respectively, axial fan 3 is all installed respectively to the inside of first branch pipe 2 and second branch pipe 4, the other end of first branch pipe 2 and second branch pipe 4 links to each other with total exhaust pipe 1. The moisture discharging device can be used for discharging moisture generated in the grain steaming process.
The utility model discloses a working process and theory of operation do:
when the grain needs to be steamed, the grain is put into the spherical grain steaming pot from the position of the switch door 705;
primary steaming: opening a high-pressure steam inlet valve of the steamer, and discharging the grain soaking water through a hot water outlet pipe of the steamer by using the pressure in the steamer. After the water drainage is finished, the grains are continuously steamed with the steam for the first time. The pressure in the cooker is detected in the grain steaming process, and when the pressure is overlarge, a steam inlet valve needs to be closed or medium-pressure steam needs to be changed. Closing the steam valve to finish the primary steaming process when the primary steaming time reaches a set value for about 20-30 minutes;
stewing the grain: the hot water pipeline feeds quantitative hot water of 40-50 ℃ from the bottom of the steamer until all grains are submerged, and the water inlet valve is closed. The grain steaming pot slowly rotates according to the set direction and frequency, so that grains are uniformly mixed in the grain steaming pot. And after the set number of the rotating and mixing turns is finished, the grain steaming pot is reset, and steam is continuously introduced to extrude water from the grain steaming pot.
Re-steaming: the process is set by an upper computer according to the initial steaming time, the re-steaming time and the steam pressure. When the set time is reached, the re-steaming is finished, and the whole grain steaming process is finished.
Pouring, opening the cover of the steamer, rotating the steamer after the cover is opened, stopping rotating when the initial pouring position of 135 degrees is reached, and starting the conveying power mechanism 16. And then the steamer continuously finishes the batch rotation-stop material pouring process according to the set frequency. And stopping for 1 minute until the discharging is finished after the induction switch is switched on when the grain steaming pot rotates to 180 degrees. After the discharging is finished, the grain steaming pot automatically rotates to 0-degree initial position, whether the grain steaming pot is cleaned and reserved is determined according to the setting, and the grain steaming is finished.

Claims (6)

1. Grain system is evaporated in automation that white spirit was made, its characterized in that: the grain steaming machine comprises a main frame (12), wherein two relatively independent grain steaming production lines (5) are symmetrically fixed on the top of the main frame (12) in parallel, and each grain steaming production line (5) comprises a lower box body (13) fixed on the main frame (12) and an upper box body (6) fixed on the top of the lower box body (13); a plurality of spherical grain steaming pots are arranged in the lower box body (13) and the upper box body (6) along the length direction of the lower box body and the upper box body, each spherical grain steaming pot is connected with a rotary power device (15) used for driving the spherical grain steaming pot to rotate through a support shaft, the rotary power devices (15) are fixedly arranged on a power support (14), and the power support (14) is fixed on the outer side wall of the main frame (12); the lower box body (13) adopts a conical lower hopper structure, and the bottom of the conical lower hopper structure is provided with a bottom conveying device for spreading, cooling and conveying the cooked grains.
2. The automatic grain steaming system for liquor brewing according to claim 1, which is characterized in that: rotatory power device (15) are including fixing motor mounting panel (1502) on power support (14) lateral wall, fixed mounting has rotating electrical machines (1501) on the lateral wall of motor mounting panel (1502), the output shaft of rotating electrical machines (1501) links to each other with the input of worm gear speed reducer (1504), the output and the rotatory main shaft (1503) of worm gear speed reducer (1504) link to each other to drive its rotation, rotatory main shaft (1503) support the top at power support (14) through the bearing frame, its other end links to each other with the lateral wall that the grain pot was evaporated to the ball-type.
3. The automatic grain steaming system for liquor brewing according to claim 1, which is characterized in that: the bottom conveying device comprises a bottom conveying rack (11) fixed on a main rack (12), two ends of the bottom conveying rack (11) are respectively provided with a conveying belt roller (10) in a supporting mode through a bearing seat (9), the conveying belt rollers (10) are in meshing transmission with a conveying belt (8), and one conveying belt roller (10) is connected with a conveying power mechanism (16) used for driving the conveying belt roller to rotate.
4. The automatic grain steaming system for liquor brewing according to claim 3, wherein the grain steaming system comprises: the conveying power mechanism (16) comprises a conveying motor (1601) fixed on a bottom conveying rack (11), a main shaft of the conveying motor (1601) is provided with a driving sprocket (1602), the driving sprocket (1602) is in meshing transmission with a driven sprocket (1604) through a chain (1603), and the driven sprocket (1604) is fixedly installed on one of the conveying belt rollers (10) and drives the conveying belt rollers to rotate.
5. The automatic grain steaming system for liquor brewing according to claim 1, which is characterized in that: go up box (6) and be located the position of ball-type grain steaming pan feed inlet and be provided with automatic door opening mechanism (7), automatic door opening mechanism (7) are including opening door cylinder (701), opening door cylinder (701) are through cylinder mount pad (702) fixed mounting at the top of last box (6), the piston rod (704) end of opening door cylinder (701) links to each other with the top of switch door (705) is articulated, install on supporting slide rail (703) through sliding fit switch door (705), supporting slide rail (703) fixed mounting is at the top of last box (6).
6. The automatic grain steaming system for liquor brewing according to claim 1, which is characterized in that: go up the top both ends symmetry of box (6) and install row tide device, arrange tide device including fixing first branch pipe (2) and second branch pipe (4) at box (6) top on two respectively, axial fan (3) are all installed respectively to the inside of first branch pipe (2) and second branch pipe (4), the other end of first branch pipe (2) and second branch pipe (4) links to each other with total blast pipe (1).
CN202021405800.9U 2020-07-16 2020-07-16 Automatic grain steaming system for brewing white spirit Active CN213085929U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021405800.9U CN213085929U (en) 2020-07-16 2020-07-16 Automatic grain steaming system for brewing white spirit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021405800.9U CN213085929U (en) 2020-07-16 2020-07-16 Automatic grain steaming system for brewing white spirit

Publications (1)

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CN213085929U true CN213085929U (en) 2021-04-30

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115044434A (en) * 2022-07-27 2022-09-13 河北苹乐面粉机械集团有限公司 Bran steaming and spreading cooling machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115044434A (en) * 2022-07-27 2022-09-13 河北苹乐面粉机械集团有限公司 Bran steaming and spreading cooling machine

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