CN214136595U

CN214136595U - Production line with maintenance device

Info

Publication number: CN214136595U
Application number: CN202022928287.8U
Authority: CN
Inventors: 贺小春; 贺海辉
Original assignee: Hunan Huatong Intelligent Equipment Co Ltd
Current assignee: Hunan Huatong Intelligent Equipment Co Ltd
Priority date: 2020-12-09
Filing date: 2020-12-09
Publication date: 2021-09-07
Anticipated expiration: 2030-12-09

Abstract

The utility model discloses a production line that possesses curing means, comprises a workbench, the all fixed mounting in top both sides of workstation has the track, orbital top movable mounting has the sideslip car, movable mounting has the driving on the track of sideslip car one side, all fixed mounting has the walking wheel on the track of sideslip car and driving bottom, one side fixed mounting of walking wheel has the locating wheel, transversely arrange in the bottom of workstation and be provided with the support locating component, one side fixed surface of workstation installs the controller. This production line that possesses curing means carries out daily use in-process, adopts the maintenance frame to place in the maintenance place through the maintenance, leads to steam maintenance through two-layer to three-layer maintenance frame, and the station is 12, can maintain 24-36 mould platforms simultaneously, has improved production output greatly, has reduced the input of manpower and materials, area is littleer and with lower costs.

Description

Production line with maintenance device

Technical Field

The utility model relates to a dysmorphism component production technical field specifically is a production line that possesses curing means.

Background

The special-shaped component usually refers to a prefabricated component with small volume and irregular shape, such as stairs, balconies, bay windows and the like which are common in life, at present, the special-shaped component is produced by a construction cast-in-place technology and a PC factory fixed table mould line, and the special-shaped component needs to be maintained in the production process and is generally placed through a maintenance frame.

At present, because the production of special-shaped components such as stairs, balconies, bay windows and the like is still produced by the construction cast-in-place technology and the PC factory fixed table mould line, the factory cast-in-place has a plurality of defects: for example, the method has the defects of environmental pollution, resource waste, longer construction period, long mold assembling time and the like, and the defects of low production yield, large labor demand, large floor area, high cost, low automation level and the like of a PC factory fixed table mold line.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a production line that possesses curing means to solve the present production of special-shaped component such as the above-mentioned background art that proposes because domestic outer to stair, balcony, bay window still rely on cast-in-place technique of construction and PC factory's fixed station mould line production, the cast-in-place existence of mill has a lot of shortcomings: for example, the method is not environment-friendly, the resource is wasted, the construction period is longer, the mold assembling time is long, and the like; the production yield of the PC factory fixed table die line is low, the labor requirement is large, the occupied area is large, the cost is high, the automation level is low, and the like.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a production line that possesses curing means, includes the workstation, the all fixed mounting in top both sides of workstation has the track, orbital top movable mounting has the sideslip car, movable mounting has the driving on the track of sideslip car one side, all fixed mounting has the walking wheel on the track of sideslip car and driving bottom, one side fixed mounting who walks the wheel has the locating wheel, transversely arranging in the bottom of workstation is provided with the support positioning assembly, one side fixed surface of workstation installs the controller, one side track top fixed mounting of sideslip car has the vibrator, one side of workstation is provided with the maintenance subassembly, the top of workstation is provided with the production station.

Preferably, the supporting and positioning assembly comprises supporting legs which are transversely arranged and fixedly arranged on two sides of the bottom of the workbench, a supporting plate is fixedly arranged at the bottom of each supporting leg, an adsorption groove is formed in the bottom of the supporting plate, and a positioning sucker is fixedly arranged on the inner side of the adsorption groove.

Preferably, the maintenance subassembly includes the first maintenance frame of fixed mounting in workstation one side, the both sides of first maintenance frame all fixed mounting have the stand, first maintenance frame top fixed mounting between the stand has the second maintenance frame, the below of first maintenance frame and second maintenance frame all fixed mounting have the steam pipe.

Preferably, the top surface of steam pipe all fixed mounting have the air guide branch pipe, the air guide branch pipe arranges the setting along the horizontal equidistance in steam pipe surface, the one end fixed mounting of steam pipe has the connecting pipe, and the bottom of first maintenance frame and second maintenance frame all fixed mounting have the diaphragm, and production station quantity is 12.

Preferably, a storage battery is fixedly mounted on the surface of one side of the workbench, and the output end of the storage battery is electrically connected with the input ends of the controller and the vibrator through wires.

Preferably, a control button is fixedly mounted on the surface of one side of the workbench, and the output end of the control button is electrically connected with the input ends of the controller and the vibrator through a lead.

Compared with the prior art, the beneficial effects of the utility model are that:

this production line that possesses curing means carries out daily use in-process, adopts the maintenance frame to place in the maintenance place through the maintenance, leads to steam maintenance through two-layer to three-layer maintenance frame, makes the maintenance abundant comprehensive effect better more, and the station is 12, can maintain 24-36 mould platforms simultaneously, has improved production output greatly, has reduced the input of manpower and materials, area is littleer and with lower costs.

This production line that possesses curing means is carrying out daily in-process of using, carries out the real-time removal of product and material through sideslip car and driving to carry out the affirmation of station through controller and inductor and locating wheel auto-induction and carry out the transport, improved the automation level of production line greatly, make whole production energy-concerving and environment-protective more simultaneously, and production time and cycle are shorter, have improved the whole efficiency of production greatly.

Drawings

Fig. 1 is a top view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a schematic view of a part of the maintenance assembly of the present invention;

fig. 4 is a schematic structural view of a supporting plate portion of the present invention.

In the figure: 1. a transverse moving vehicle; 2. a vibrator; 3. a storage battery; 4. a production station; 5. a controller; 6. maintaining the assembly; 7. driving a vehicle; 8. a control button; 9. a work table; 10. supporting legs; 11. a traveling wheel; 12. positioning wheels; 13. a support plate; 14. a track; 15. supporting and positioning the assembly; 16. a column; 17. a second curing rack; 18. a transverse plate; 19. an air guide branch pipe; 20. a steam pipe; 21. a connecting pipe; 22. positioning a sucker; 23. an adsorption tank; 24. a first curing rack.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a production line with a maintenance device comprises a workbench 9, rails 14 are fixedly arranged on two sides of the top of the workbench 9, a transverse moving vehicle 1 is movably arranged on the top of the rails 14, a traveling vehicle 7 is movably arranged on the rail 14 on one side of the transverse moving vehicle 1, traveling wheels 11 are fixedly arranged on the rails 14 on the bottoms of the transverse moving vehicle 1 and the traveling vehicle 7, positioning wheels 12 are fixedly arranged on one sides of the traveling wheels 11, supporting and positioning components 15 are transversely arranged at the bottom of the workbench 9, a controller 5 is fixedly arranged on one side surface of the workbench 9, the controller 5 can be DVP40ES200T in model, products or materials can be placed on the corresponding transverse moving vehicle 1 and the traveling vehicle 7, a corresponding production track conveying program is set through the controller 5, the products and the materials can be moved in real time through the transverse moving vehicle 1 and the traveling vehicle 7, and station confirming and conveying can be automatically sensed through the controller 5, the sensor and the positioning wheels 12, greatly improved the automation level of production line, one side track 14 top fixed mounting of sideslip car 1 has vibrator 2, one side of workstation 9 is provided with maintenance subassembly 6, the top of workstation 9 is provided with production station 4, support locating component 15 is including transversely arranging supporting leg 10 of fixed mounting in workstation 9 bottom both sides, the bottom fixed mounting of supporting leg 10 has backup pad 13, adsorption tank 23 has all been seted up to backup pad 13's bottom, and the inboard all fixed mounting of adsorption tank 23 has positioning suction cup 22, multiplicable production line and mounting plane's whole support and adsorption efficiency, avoid the production line to take place to rock the aversion and empty because of the vibration.

The maintenance assembly 6 comprises a first maintenance frame 24 fixedly arranged on one side of the workbench 9, upright columns 16 are fixedly arranged on two sides of the first maintenance frame 24, a second maintenance frame 17 is fixedly arranged above the first maintenance frame 24 between the upright columns 16, steam pipes 20 are fixedly arranged below the first maintenance frame 24 and the second maintenance frame 17, air guide branch pipes 19 are fixedly arranged on the top surfaces of the steam pipes 20, the air guide branch pipes 19 are transversely and equidistantly arranged along the surface of the steam pipe 20, so that the steamer can be uniformly and comprehensively led out to be in all-dimensional contact with products, the overall maintenance effect is better, one end of each steam pipe 20 is fixedly provided with a connecting pipe 21, transverse plates 18 are fixedly arranged at the bottoms of the first maintenance frame 24 and the second maintenance frame 17, steam is communicated through the two-layer to three-layer maintenance frames, the number of stations is 12, 24-36 mold tables can be maintained simultaneously, greatly improves the production yield, reduces the investment of manpower and material resources, occupies smaller area and has lower cost, meanwhile, the whole production is more energy-saving and environment-friendly, the production time and the production period are shorter, the whole production efficiency is greatly improved, the surface of one side of the workbench 9 is fixedly provided with the storage battery 3, and the output end of the storage battery 3 is electrically connected with the controller 5 and the input end of the vibrator 2 through leads, can provide independent and sufficient electric energy for the operation of the controller 5 and the vibrator 2, avoid the problem that the production work can not be carried out smoothly due to insufficient electric quantity, a control button 8 is fixedly arranged on the surface of one side of the worktable 9, and the output end of the control button 8 is electrically connected with the controller 5 and the input end of the vibrator 2 through wires, can conveniently carry out coordinated operation through manual control device, avoid the process confusion to lead to production quality to descend.

The working principle is as follows: when the special-shaped component is required to be produced and processed, firstly cleaning a side die, spraying a release agent, hoisting a reinforcement cage to a table die, installing an embedded part, a hanging ring and a PE corrugated pipe, sequentially installing an upper baffle, installing fixed angle iron, distributing concrete, vibrating concrete by a vibrating rod, casting and once plastering, plastering for the second time after initial setting, laminating and curing, then hoisting the table die to a curing area curing frame, introducing steam for curing, finally detecting the strength of the concrete, hoisting a disassembled component and pasting a certificate, placing products or materials on corresponding traversing cars 1 and travelling cars 7 in the production process, setting a corresponding production track conveying program through a controller 5, carrying out real-time movement of the products and the materials through the traversing cars 1 and the travelling cars 7, and automatically sensing through the controller 5, an inductor and a positioning wheel 12 to confirm and convey stations, the automatic level of production line has been improved greatly, simultaneously when needs carry out the maintenance process, can carry product and material to the maintenance place, and place product or material on the maintenance frame, through two-layer to three-layer maintenance frame steam maintenance, the station is 12, can maintain 24-36 mould platforms simultaneously, the production output has been improved greatly, the input of manpower and materials has been reduced, area is littleer and the cost is lower, make whole production more energy-concerving and environment-protective simultaneously, and production time and cycle are shorter, the overall efficiency of production has been improved greatly.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A production line with a curing device comprises a workbench (9), and is characterized in that: both sides of the top of the workbench (9) are fixedly provided with rails (14), the top of the rails (14) is movably provided with a transverse moving vehicle (1), a traveling crane (7) is movably arranged on the track (14) at one side of the cross sliding vehicle (1), the track (14) at the bottom of the transverse moving vehicle (1) and the traveling vehicle (7) is fixedly provided with a traveling wheel (11), a positioning wheel (12) is fixedly arranged on one side of the travelling wheel (11), a supporting and positioning component (15) is transversely arranged at the bottom of the workbench (9), a controller (5) is fixedly arranged on the surface of one side of the workbench (9), the top of a track (14) at one side of the transverse moving vehicle (1) is fixedly provided with a vibrator (2), one side of workstation (9) is provided with maintenance subassembly (6), the top of workstation (9) is provided with production station (4).

2. The production line with a curing device according to claim 1, characterized in that: support locating component (15) including transversely arranging supporting leg (10) of fixed mounting in workstation (9) bottom both sides, the bottom fixed mounting of supporting leg (10) has backup pad (13), adsorption tank (23) have all been seted up to the bottom of backup pad (13), and the inboard of adsorption tank (23) all fixed mounting have positioning suction cup (22).

3. The production line with a curing device according to claim 1, characterized in that: maintenance subassembly (6) include first maintenance frame (24) of fixed mounting in workstation (9) one side, the both sides of first maintenance frame (24) are all fixed mounting have stand (16), first maintenance frame (24) top fixed mounting between stand (16) has second maintenance frame (17), the below of first maintenance frame (24) and second maintenance frame (17) is all fixed mounting have steam pipe (20).

4. The production line with a curing device according to claim 3, characterized in that: the top surface of steam pipe (20) all fixed mounting have air guide branch pipe (19), air guide branch pipe (19) arrange the setting along the horizontal equidistance in steam pipe (20) surface, the one end fixed mounting of steam pipe (20) has connecting pipe (21), the bottom of first maintenance frame (24) and second maintenance frame (17) all fixed mounting have diaphragm (18), and production station (4) quantity is 12.

5. The production line with a curing device according to claim 1, characterized in that: a storage battery (3) is fixedly mounted on the surface of one side of the workbench (9), and the output end of the storage battery (3) is electrically connected with the input end of the controller (5) and the input end of the vibrator (2) through a lead.

6. The production line with a curing device according to claim 1, characterized in that: one side fixed surface of workstation (9) installs control button (8), and the input electric connection of control button (8) through wire and controller (5) and vibrator (2).