CN214110976U

CN214110976U - Novel multi-line diamond wire stone large plate cutting equipment

Info

Publication number: CN214110976U
Application number: CN202022917622.4U
Authority: CN
Inventors: 缪忠
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-12-08
Filing date: 2020-12-08
Publication date: 2021-09-03
Anticipated expiration: 2030-12-08

Abstract

The utility model discloses a novel multi-line buddha's warrior attendant line stone material large plate cutting equipment, including the vertical mount of machine, cylinder, transmission lead screw, cutting head device, leading wheel motor, left tension device, right tension device, left winding displacement ware, right winding displacement ware, reverse wheel, buddha's warrior attendant line, receipts actinobacillus wheel, winding displacement guide pulley and lead screw motor. The utility model discloses the key point lies in adopting the diamond wire to pass the winding displacement guide pulley, the first excessive guide pulley of tension guide pulley, the excessive guide pulley of second and reverse wheel are around on two guide pulleys, through tension system and winding displacement system, form a closed net, make cutting head device vertically remove downwards under leading wheel motor, transmission lead screw and lead screw motor's effect, form the effective cutting to the stone material, degree of autonomy is high, production efficiency improves, improve operational environment, the number of slices of once is many, reduction in production cost.

Description

Novel multi-line diamond wire stone large plate cutting equipment

Technical Field

The utility model relates to a stone material cutting device field especially relates to a novel big board cutting equipment of multi-line buddha's warrior attendant line stone material.

Background

China is rich in stone resources, the reserves of the currently explored granites reach billions of cubic meters and more than 150 varieties, the reserves of marbles reach 2000 billions of cubic meters and more than 390 varieties, and China belongs to a major country of capital construction, the acquisition and the use of various stones are very wide, so the processing amount of the stones is very large.

At present, old equipment such as a circular saw, a band saw, a gang saw, a frame saw and the like is used for cutting and processing stone plates in the market firstly, the equipment accounts for more than 98% in stone processing enterprises, the equipment is processed by a method of plating powder alloy on a cutting tool to improve the cutting capability of the tool, the automation degree of the equipment is low, the processing efficiency is low, the working environment is very severe, and the equipment mainly comprises dust and noise, and the production cost is high.

A more advanced processing device, namely a multi-strand wire saw, appears in 3-5 years recently, is mainly imported from Italy, has the price of 500 ten thousand yuan per bench, has high cutting speed and more chips per time, and is well received by various stone processing factories. But the price of the equipment is high, so that the domestic market share is not high at present.

Therefore how to design a novel big board cutting equipment of multi-thread buddha's warrior attendant line stone material, promote degree of autonomy, improve production efficiency, improve operational environment, once cut into slices the piece number many, reduction in production cost. Is a problem to be solved in the industry.

SUMMERY OF THE UTILITY MODEL

The utility model discloses a solve prior art's above-mentioned not enough, a novel big board cutting equipment of multi-thread buddha's warrior attendant line stone material is proposed, including the vertical mount of machine, set up the mechanical horizontal mount of installing on the vertical mount top of machine, through the cylinder of bolt fastening at the horizontal mount upper surface of machinery, pass the inboard drive lead screw of the horizontal mount tip setting of machinery, set up the cutting head device that is connected in the horizontal mount of machinery below and with the cylinder, the guide pulley of setting at the cutting head device medial surface, set up leading wheel motor in the cutting head device outside, set up left tension device and right tension device at the cutting head device interlude, set up left winding displacement ware and right winding displacement ware in left tension device and right tension device one side respectively, set up the switching-over wheel of installing in cutting head one end and being parallel with the guide pulley, the utility model discloses a cutting equipment, The wire winding machine comprises a movable support arranged at the lower end of a cutting head device, a diamond wire wound on a guide wheel, a winding and unwinding motor arranged on the cutting head device and above a left wire arranging device and a right wire arranging device, a winding and unwinding wheel connected with the winding and unwinding motor in a driving mode, a wire arranging guide wheel arranged on the side face of the left wire arranging device and the side face of the right wire arranging device, a first transition guide wheel and a second transition guide wheel arranged at one end of the cutting head device and below a main guide wheel motor, a screw rod motor arranged at the top of a mechanical transverse fixing frame and connected with the upper end of a transmission screw rod, and a connector for connecting the movable support and the transmission screw rod.

Preferably, the number of the guide wheels is 2, the guide wheels and the guide wheels are arranged at two ends of the cutting head device in parallel, and winding grooves are formed in the guide wheels.

Preferably, the number of the vertical machine fixing frames is 4, the number of the horizontal mechanical fixing frames is 2, and the vertical machine fixing frames are connected with the horizontal mechanical fixing frames through bolts to form an integral support.

Preferably, the cylinder includes the cylinder bed plate of installing on mechanical horizontal mount, connects the cylinder vaulting pole on cylinder bed plate, sets up the cylinder roof in cylinder vaulting pole upper end and set up at cylinder vaulting pole inboard and with cutting head device bolted connection's telescopic link, the cylinder sets up 4, sets up respectively through the bolt setting on mechanical horizontal mount.

Preferably, the number of the transmission screw rods and the number of the screw rod motors are respectively 4, and each transmission screw rod is driven by a separate screw rod motor.

Preferably, the cutting head device comprises a cutting head support and a cutting head base arranged at the lower end of the cutting head support, the cutting head base is connected with the movable support through bolts, and the number of the cutting head devices is two.

Preferably, the left tension device and the right tension device have the same structure and comprise a tension movable base, a connecting arm connected to the tension movable base and a tension guide wheel connected to the other end of the connecting arm, the tension movable base and the tension guide wheel are movably connected with the connecting arm, the wire arranging guide wheel, the first transition guide wheel and the second transition guide wheel are respectively arranged on the two sets of cutting head devices in two groups and are symmetrically arranged, and the diamond wire penetrates through the wire arranging guide wheel, the first transition guide wheel of the tension guide wheel, the second transition guide wheel and the reversing wheel and is wound on the guide wheels.

Preferably, the number of the main guide wheel motors is 2, and the main guide wheel motors are all same-frequency motors.

Preferably, the winding and unwinding motor and the winding and unwinding wheel are 2 groups and are respectively arranged on the two sets of cutting head devices.

The utility model discloses a design key point lies in adopting the diamond wire to pass the winding displacement guide pulley, the first excessive guide pulley of tension guide pulley, the excessive guide pulley of second and reverse wheel are around on two guide pulleys, through tension system and winding displacement system, form a closed wire net, make cutting head device vertically move down under leading wheel motor, transmission lead screw and lead screw motor's effect, form the effective cutting to the stone material, degree of autonomy is high, production efficiency improves, improve operational environment, it is many to slice the piece once, and production cost is reduced.

Compared with the prior art, the utility model discloses lie in promoting degree of autonomy, improve production efficiency, improve operational environment, once cut into slices the piece number many, reduction in production cost.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a left side view structure diagram of the present invention.

Fig. 3 is a schematic view of the structure of the right side of the present invention.

Fig. 4 is a schematic sectional view of the present invention.

Fig. 5 is a schematic diagram of the cross-sectional structure of the diamond wire cable of the present invention.

Detailed Description

The following detailed description of the present invention will be made with reference to the accompanying drawings and examples.

As shown in figures 1 to 5, the utility model provides a novel multi-line buddha's warrior attendant line stone material large plate cutting equipment, including machine vertical mount 1, set up the mechanical horizontal mount 2 of installing on machine vertical mount 1 top, through the cylinder 3 of bolt fastening at mechanical horizontal mount 2 upper surface, pass the drive lead screw 4 that mechanical horizontal mount 2 tip set up at machine vertical mount 1 inboard, set up the cutting head device 5 that is connected with cylinder 3 below mechanical horizontal mount 2, set up the guide pulley 6 at the cutting head device 5 medial surface, set up leading wheel motor 7 in the cutting head device 5 outside, set up left tension device 8 and right tension device 11 at cutting head device 5 interlude, set up left calandria 9 and right calandria 12 in left tension device 8 and right tension device 11 one side respectively, set up and install in cutting head device 5 one end and with 10 of the directive wheel that is parallel with 6, The cutting device comprises a movable support 13 arranged at the lower end of the cutting head device 5, a diamond wire 14 wound on a guide wheel 6, a winding and unwinding motor 15 arranged on the cutting head device 5 and above a left wire arranger 9 and a right wire arranger 12, a wire winding and unwinding wheel 16 in driving connection with the winding and unwinding motor 15, a wire arrangement guide wheel 17 arranged on the side surface of the left wire arranger 9 and the right wire arranger 12, a first transition guide wheel 18 and a second transition guide wheel 19 arranged at one end of the cutting head device 5 and below a main guide wheel motor 7, a screw rod motor 20 arranged at the top of a mechanical transverse fixing frame 2 and connected with the upper end of a transmission screw rod 4, and a connector 21 for connecting the movable support 13 and the transmission screw rod 4.

The left tension device 8 and the right tension device 11 have the same structure and comprise a tension movable base 801, a connecting arm 802 connected to the tension movable base 801 and a tension guide wheel 803 connected to the other end of the connecting arm 802, wherein the tension movable base 801 and the tension guide wheel 803 are movably connected with the connecting arm 802 and can be used for adjusting the looseness and tightness of the diamond wire 14, two groups of wire arranging guide wheels 17, two groups of first transition guide wheels 18 and two groups of second transition guide wheels 19 are respectively and symmetrically arranged on the two groups of cutting head devices 5, and the diamond wire 14 on the wire winding and unwinding wheel 16 passes through the wire arranging guide wheels 17, the tension guide wheels 803, the first transition guide wheels 18, the second transition guide wheels 19 and the reversing wheel 10 and is wound on the guide wheel 6. The number of the guide wheels 6 is 2, the guide wheels and the guide wheels are arranged at two ends of the cutting head device 5 in parallel, and the guide wheels 6 are provided with wire winding grooves to form a closed wire net under the action of the left tension device.

The number of the vertical machine fixing frames 1 is 4, the number of the horizontal mechanical fixing frames 2 is 2, and the vertical machine fixing frames 1 are connected with the horizontal mechanical fixing frames 2 through bolts to form an integral support which is convenient to detach and transport through bolt connection. The cutting head device 5 comprises a cutting head support 501 and two sets of cutting head bases 502 arranged at the lower end of the cutting head support 501, the cutting head bases 502 are connected with the movable support 13 through bolts, and the number of the cutting head devices 5 is two. The main guide wheel motors 7 are 2 in number and are all same-frequency motors.

The cylinder 3 is including installing cylinder bottom plate 301 on mechanical horizontal mount 2, connect cylinder vaulting pole 302 on cylinder bottom plate 301, the cylinder roof 303 of setting in cylinder vaulting pole 302 upper end, and set up cylinder vaulting pole 302 inboard and with the telescopic link 304 of 5 bolted connection of cutting head device, the cylinder 3 sets up quantity and is 4, set up on mechanical horizontal mount 2 through the bolt respectively, the dead weight of 5 self of cutting head device is balanced to the effect of cutting head device 5 through the cylinder, thereby make leading the pulley motor can undertake the effort of stone material cutting alone. The number of the transmission screw rods 4 and the number of the screw rod motors 20 are respectively 4, and each transmission screw rod 4 is driven by a separate screw rod motor 20, so that the cutting head device on the movable support 13 moves up and down along with the transmission screw rods 4.

The take-up and pay-off motor 15 and the take-up and pay-off wheel 16 are 2 groups and are respectively arranged on the two sets of cutting head devices 5 to form a group for taking up and a group for paying off.

The device adopts an advanced digital control system to realize a full-automatic cutting process. The equipment has a unique programming interface developed by the equipment, and the equipment has a unique cutting process and can be used for finely cutting large plates of large crude stone.

When the device is used, firstly, the diamond wire 14 wound on one group of take-up and pay-off wheels 16 sequentially passes through the wire arranging guide wheel 17, the tension guide wheel 803, the first transition guide wheel 18, the second transition guide wheel 19 and the reversing wheel 10 to be wound on the two guide wheels 6, and finally returns to the other group of take-up and pay-off wheels 16 through the second transition guide wheel 19, the first transition guide wheel 18, the tension guide wheel 803 and the wire arranging guide wheel 17 on the other side in sequence to form a closed loop.

When the device is started, two groups of take-up and pay-off motors 15 and take-up and pay-off wheels 16 which are arranged on a cutting head device 5 are started simultaneously, so that diamond wires 14 wound on one group of take-up and pay-off wheels 16 sequentially pass through a wire arranging guide wheel 17, a tension guide wheel 803, a first transition guide wheel 18, a second transition guide wheel 19 and a reversing wheel 10 to be wound on the two guide wheels 6, and finally sequentially pass through the second transition guide wheel 19, the first transition guide wheel 18, the tension guide wheel 803 and the wire arranging guide wheel 17 on the other side to return to the other group of take-up and pay-off wheels 16, and after the device is started for a period of time, under the action of a left tension device 8, a right tension device 11, a left wire arranging device 9 and a right wire arranging device 12, grooves of the two guide wheels 6 are fully filled with diamond wires 14, so as to form a closed wire net.

At this time, the device can simultaneously start the air cylinder 3, the main guide wheel motor 7 and the screw rod motor 20 under the action of the digital control system. Since the cutting head assembly 5 is mounted on the cradle 13, the cradle 13 is in turn connected to the drive screw 4 by a connector 21. Thereby make cutting head device 5 downstream, the telescopic link 304 on the cylinder 3 is tensile downwards simultaneously, the dead weight of balanced cutting head device 5 for capstan motor 7 only need bear the cutting stone material effort. At this time, under the action of the main guide wheel motor 7, the left tension device 8, the right tension device 11, the left wire arranger 9 and the right wire arranger 12, the diamond wire 14 continuously moves from one group of take-up and pay-off wheels 16 to the other group of take-up and pay-off wheels 16, so that the stone cutting effect is achieved. After the cutting of the set of stones is completed, the cutting head device 5 returns to the starting position again under the action of the pneumatic cylinder 3 and the screw motor 20.

The equipment automation degree is high, the production efficiency is improved, the working environment is improved, the number of slices in one time is large, and the production cost is reduced.

The above embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the appended claims should be accorded the full scope of protection and protection to the present invention.

Claims

1. The utility model provides a novel big board cutting equipment of multi-thread diamond wire stone material which characterized in that: the automatic cutting machine comprises a vertical machine fixing frame (1), a transverse mechanical fixing frame (2) arranged on the top end of the vertical machine fixing frame (1), a cylinder (3) fixed on the upper surface of the transverse mechanical fixing frame (2) through a bolt, a transmission lead screw (4) penetrating through the end of the transverse mechanical fixing frame (2) and arranged on the inner side of the vertical machine fixing frame (1), a cutting head device (5) arranged below the transverse mechanical fixing frame (2) and connected with the cylinder (3), a guide wheel (6) arranged on the inner side surface of the cutting head device (5), a main guide wheel motor (7) arranged on the outer side of the cutting head device (5), a left tension device (8) and a right tension device (11) arranged at the middle section of the cutting head device (5), a left wire arranger (9) and a right wire arranger (12) respectively arranged on one side of the left tension device (8) and the right tension device (11), A reversing wheel (10) which is arranged at one end of the cutting head device (5) and is parallel to the guide wheel (6), a movable support (13) which is arranged at the lower end of the cutting head device (5), a diamond wire (14) which is wound on the guide wheel (6), a take-up and pay-off motor (15) which is arranged on the cutting head device (5) and is arranged above the left wire arranger (9) and the right wire arranger (12), and a take-up and pay-off wheel (16) which is in driving connection with the take-up and pay-off motor (15), the wire arranging device is characterized by comprising a wire arranging guide wheel (17) arranged on the side surfaces of a left wire arranging device (9) and a right wire arranging device (12), a first transition guide wheel (18) and a second transition guide wheel (19) which are arranged at one end of a cutting head device (5) and below a main guide wheel motor (7), a screw rod motor (20) which is arranged at the top of a mechanical transverse fixing frame (2) and connected with the upper end of a transmission screw rod (4), and a connector (21) for connecting a movable support (13) and the transmission screw rod (4).

2. The novel multi-wire diamond large plate cutting equipment as claimed in claim 1, wherein: the number of the guide wheels (6) is 2, the guide wheels and the guide wheels are arranged at two ends of the cutting head device (5) in parallel, and winding grooves are formed in the guide wheels (6).

3. The novel multi-wire diamond large plate cutting equipment as claimed in claim 2, wherein: the machine vertical fixing frame (1) is 4 in number, the mechanical transverse fixing frame (2) is 2 in number, and the machine vertical fixing frame (1) is connected with the mechanical transverse fixing frame (2) through bolts to form an integral support.

4. The novel multi-wire diamond large plate cutting equipment as claimed in claim 1, wherein: the cylinder (3) comprises a cylinder base plate (301) arranged on the mechanical transverse fixing frame (2), a cylinder stay bar (302) connected to the cylinder base plate (301), a cylinder top plate (303) arranged at the upper end of the cylinder stay bar (302), and a telescopic rod (304) arranged on the inner side of the cylinder stay bar (302) and connected with the cutting head device (5) through bolts, wherein the number of the cylinders (3) is 4, and the cylinders are arranged on the mechanical transverse fixing frame (2) through bolts respectively.

5. The novel multi-wire diamond large plate cutting equipment as claimed in claim 1, wherein: the transmission screw rods (4) and the screw rod motors (20) are respectively provided with 4 transmission screw rods, and each transmission screw rod (4) is driven by a single screw rod motor (20).

6. The novel multi-wire diamond large plate cutting equipment as claimed in claim 1, wherein: the cutting head device (5) comprises a cutting head support (501) and two cutting head bases (502) arranged at the lower end of the cutting head support (501), the cutting head bases (502) are connected with the movable support (13) through bolts, and the number of the cutting head devices (5) is two.

7. The novel multi-wire diamond large plate cutting equipment as claimed in claim 1, wherein: the left tension device (8) and the right tension device (11) are identical in structure and comprise tension movable bases (801), connecting arms (802) connected to the tension movable bases (801) and tension guide wheels (803) connected to the other ends of the connecting arms (802), the tension movable bases (801) and the tension guide wheels (803) are movably connected with the connecting arms (802), two groups of wire arranging guide wheels (17), two groups of first transition guide wheels (18) and two groups of second transition guide wheels (19) are respectively and symmetrically arranged on the two groups of cutting head devices (5), and the diamond wires (14) pass through the wire arranging guide wheels (17), the tension guide wheels (803) and the first transition guide wheels (18), the second transition guide wheels (19) and the reversing wheels (10) and are wound on the guide wheels (6).

8. The novel multi-wire diamond large plate cutting equipment as claimed in claim 1, wherein: the main guide wheel motors (7) are 2 in number and are all same-frequency motors.

9. The novel multi-wire diamond large plate cutting equipment as claimed in claim 1, wherein: the winding and unwinding motor (15) and the winding and unwinding wheel (16) are 2 groups and are respectively arranged on the two sets of cutting head devices (5).