CN214110832U - Fly ash brick evaporate pressure device - Google Patents
Fly ash brick evaporate pressure device Download PDFInfo
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- CN214110832U CN214110832U CN202022220086.2U CN202022220086U CN214110832U CN 214110832 U CN214110832 U CN 214110832U CN 202022220086 U CN202022220086 U CN 202022220086U CN 214110832 U CN214110832 U CN 214110832U
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Abstract
The utility model belongs to the technical field of fly ash brick production facility, especially, relate to a fly ash brick evaporate and press device, including setting up evaporating and curing the cauldron and evaporating and curing the transfer device that is used for transfering between the dolly conveyer belt and evaporate and cure the dolly, transfer device includes support A, cylinder A, transfer car, transfer board, cylinder B, support B, and the transfer car setting is between support A and support B, is provided with cylinder A between transfer car and support A, is provided with cylinder B between transfer car and support B, is provided with on the transfer car and transfers the board, and the upper surface that transfers the board is the same with orbital height in the cauldron, and transfer car bearing transfer board removes between evaporating and curing the dolly conveyer belt and is used for transfering and evaporates and cures the dolly under cylinder A and cylinder B's effect, simple structure, convenient operation realizes evaporating and cures the steady quick transfer of dolly.
Description
Technical Field
The utility model belongs to the technical field of fly ash brick production facility, especially, relate to a fly ash brick evaporate and press device.
Background
Fly ash is used as a large amount of industrial waste residue, the fly ash is made into autoclaved fly ash brick which is a novel energy-saving and waste-utilizing building material, the fly ash brick has high compressive strength and stable performance and is a substitute of solid clay brick, the autoclaved fly ash brick is prepared by taking fly ash and limestone as main raw materials, adding a proper amount of gypsum, carbide slag, carbide mud and other industrial waste solid matters, preparing blank, performing compression molding, entering a steam curing kettle for a certain time of high-pressure or normal-pressure steam curing, the steam curing kettle is provided with a kettle body, an openable feeding end cover and a discharge end cover, the fly ash brick is stacked on a steam curing trolley, the steam curing trolley is fed into the steam curing kettle, a detachable connecting track is usually arranged between the steam curing kettle and a steam curing trolley conveying device, the connecting track is detached when the end cover is opened and closed, the steam curing trolley needs to enter the steam curing kettle and then is connected with the connecting track, the operation is complicated.
Disclosure of Invention
In order to solve the problem in the prior art, the utility model discloses a fly ash brick evaporate pressure device, including cylinder A, transfer car and cylinder B, the transfer car removes between evaporating the cauldron of curing and evaporating the dolly conveyer belt and is used for transfering and evaporate the foster dolly, convenient operation under cylinder A and cylinder B's effect.
In order to achieve the purpose, the utility model adopts the following technical scheme:
an autoclave device for fly ash bricks comprises an autoclave, an inner track of the autoclave, an autoclave trolley conveyer belt and a transfer device arranged between the autoclave and the autoclave trolley conveyer belt and used for transferring the autoclave trolley, wherein the transfer device comprises a support A, a cylinder A, a transfer car, a transfer plate, a cylinder B and a support B, the support A and the support B are respectively arranged below the extension line of the central axis of the autoclave, the support A is arranged below the feeding end of the autoclave trolley, the support B is arranged below the discharging end of the autoclave trolley conveyer belt, the transfer car is a van-type car provided with traveling wheels, the transfer car is arranged between the support A and the support B, the cylinder A is arranged between the transfer car and the support A, the cylinder B is arranged between the transfer car and the support B, the transfer car is respectively connected with the telescopic ends of the cylinder A and the cylinder B, the transfer plate is arranged on the transfer car, the upper surface of the transfer plate is as high as the height of the track in the kettle, and the transfer plate is carried by the transfer vehicle to move between the steam curing kettle and the steam curing trolley conveying belt under the action of the air cylinder A and the air cylinder B for transferring the steam curing trolley.
Furthermore, the central axis of the transfer plate is parallel to the central axis of the steam curing kettle, and the length of the transfer plate along the axial direction of the transfer plate is not less than the sum of the length of the transfer vehicle and the lengths of the cylinder bodies of the air cylinder A and the air cylinder B.
Further, the transfer plate comprises a U-shaped groove plate, a transfer belt and infrared distance measuring instruments, the transfer belt driven by a motor is arranged in the middle of the groove plate along the axial direction of the groove plate, and the infrared distance measuring instruments used for measuring distance are respectively arranged at two ends of the groove plate.
Furthermore, the transfer device further comprises a Programmable Logic Controller (PLC), the input end of the PLC is connected with the signal output end of the infrared distance meter through a circuit, and the output end of the PLC is connected with the controllers of the air cylinder A and the air cylinder B through circuits.
Furthermore, buffer belts are respectively arranged at the two ends of the groove plate.
Furthermore, the steam curing kettle comprises a kettle body, a feeding end cover and a discharging end cover which are arranged in an inosculating manner, bent rods used for opening and closing the corresponding end covers are arranged between the kettle body and the feeding end cover and between the kettle body and the discharging end cover, and the output end of the Programmable Logic Controller (PLC) is connected with the controllers of the two bent rods through circuits respectively.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses evaporate the pressure device including evaporating foster cauldron, cauldron inner rail, evaporating foster dolly and evaporating foster dolly conveyer belt, still including setting up evaporating foster cauldron and evaporating foster dolly conveyer belt between be used for transmitting the transfer device who evaporates foster dolly, transfer device includes support A, cylinder A, transfer car, transfer board, cylinder B, support B, under cylinder A and cylinder B combined action, transfer car removes between support A and support B, and transfer car bearing transfer board will evaporate foster the dolly and evaporate foster the cauldron and evaporate transportation between foster dolly conveyer belt, simple structure, and convenient operation realizes evaporating foster dolly steady quick transfer.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view of a transfer plate according to the present invention;
in the upper diagram: 1-discharge end cap; 2-kettle body; 3-a feed end cap; 4-conveying the steam-curing trolley; 5-a base; 6-inner track of the kettle; 7-support A; 8-cylinder A; 9-transfer plate; 9.1-channel plate; 9.2-transfer belt; 9.3-infrared distance meter; 9.4-buffer zone; 10-a transfer car; 11-a travelling wheel; 12-steaming trolley; 13-support B; 14-cylinder B.
Detailed Description
For a better understanding of the present invention, the following examples are provided to further illustrate the present invention, but the present invention is not limited to the following examples.
The steaming device for the fly ash brick of the utility model is elaborated in detail by combining the attached drawings 1 and 2, which comprises a steaming kettle, a kettle inner track 6, a steaming trolley 12 and a steaming trolley conveying belt 4, wherein the steaming kettle comprises a kettle body 2, a discharge end cover 1 and a feed end cover 3 which can be opened and closed, the kettle body 2 is arranged on the ground through a base 5 which is symmetrically arranged, the steaming device also comprises a transfer device which is arranged between the steaming kettle and the steaming trolley conveying belt 4 and is used for transferring the steaming trolley 12, the transfer device comprises a support A7, a cylinder A8, a transfer car 10, a transfer plate 9, a cylinder B14 and a support B13, the support A7 and the support B13 are respectively arranged below the central axis extension line of the steaming kettle, the support A7 is arranged below the feed end of the steaming kettle, the support B13 is arranged below the discharge end of the steaming trolley conveying belt 4, the transfer car 10 is a box type car with a traveling wheel 11, the transfer car 10 is arranged between the support A7 and the support B13, an air cylinder A8 is arranged between the transfer car 10 and a support A7, an air cylinder B14 is arranged between the transfer car 10 and a support B13, the transfer car 10 is respectively connected with the telescopic ends of the air cylinder A8 and the air cylinder B14, a transfer plate 9 is arranged on the transfer car 10, the upper surface of the transfer plate 9 is the same as the height of the inner rail 6 of the autoclave, the central axis of the transfer plate 9 is parallel to the central axis of the autoclave, the length of the transfer plate 9 along the axial direction of the transfer plate 9 is not less than the sum of the length of the transfer car 10 and the cylinder length of the air cylinder A8 and the air cylinder B14, it should be noted that the length of the transfer plate 9 is preferably slightly greater than the sum of the length of the transfer car 10 and the cylinder length of the air cylinder A8 and the air cylinder B14, the transfer car 10 carries the transfer plate 9 to move between the autoclave and the steam-curing trolley 4 under the action of the air cylinder A8 and the air cylinder B14, the air cylinder A8 and the air cylinder B14 can work together to transfer the steam-curing trolley 12 smoothly, when the steam-curing trolley 12 carrying the fly ash bricks enters a steam-curing kettle, the feeding end cover 3 is opened, the cylinder B14 is a thrust cylinder, the cylinder B14 extends to push the transfer car 10 to move towards the direction close to the feeding end cover 3, the cylinder A8 is a resistance cylinder, the cylinder A8 gradually contracts to apply force to the transfer car 10 to prevent the transfer car from rapidly approaching the feeding end cover 3, the moving speed of the transfer car 10 is reduced, the transfer car 10 is guaranteed to stably move to be close to the feeding end cover 3, the steam-curing trolley 12 is stably transferred to the feeding end of the steam-curing kettle and enters the inner kettle track 6; similarly, when the empty steam-curing trolley 12 is transferred to be far away from the steam-curing kettle, the cylinder A8 is a thrust cylinder, the cylinder A8 extends to push the transfer car 10 to move towards the direction far away from the feeding end cover 3, the cylinder B14 is a resistance cylinder, the cylinder B14 gradually contracts to apply a force which hinders the transfer car 10 from being far away from the feeding end cover 3 quickly, the transfer car 10 is guaranteed to move stably to be far away from the feeding end cover 3, and the steam-curing trolley 12 is transferred to be close to one end of the steam-curing trolley conveying belt 4.
The transfer plate 9 comprises a U-shaped trough plate 9.1, a transfer belt 9.2 and infrared distance measuring instruments 9.3, a motor-driven transfer belt 9.2 is arranged in the middle of the trough plate 9.1 along the axial direction, wherein the transfer belt 9.2 is provided with anti-skid partitions at intervals along the length direction to prevent the steam-curing trolley 12 from relatively moving in the working process of the transfer belt 9.2, the two ends of the trough plate 9.1 are respectively provided with the infrared distance measuring instruments 9.3 for measuring distance, one of the two infrared distance measuring instruments 9.3 is used for measuring the distance between one end of the trough plate 9.1 and the transfer belt 4 of the steam-curing trolley, the other is used for measuring the distance between the other end of the trough plate 9.1 and the steam-curing kettle, when the steam-curing trolley 12 is transferred between the transfer belt 4 and the transfer belt 9.2 and between the transfer belt 9.2 and the track 6 in the kettle, the transfer belt 9.2 works to apply pushing force or pulling force to the steam-curing trolley 12 to facilitate the transfer of the steam-curing trolley 12, when the transfer car 10 is long, the corresponding trough plate 9.1 is long, the steam-curing trolley 12 cannot be directly transferred from one end of the transfer car 10 to the steam-curing kettle or onto the steam-curing trolley conveying belt 4, and under the action of the conveying belt 9.2, the steam-curing trolley 12 is conveyed from one end of the trough plate 9.1 to the other end, namely, the steam-curing trolley 12 is conveyed from one end of the transfer car 10 to the other end.
The transfer device further comprises a programmable controller PLC, wherein the programmable controller PLC is preferably Siemens S7-1500 series PLC, the input end of the programmable controller PLC is respectively connected with the signal output end of the infrared distance meter 9.3 through a line, the output end of the programmable controller PLC is respectively connected with the controllers of the air cylinder A8 and the air cylinder B14 through lines, the programmable controller PLC controls the expansion and contraction of the air cylinder A8 and the air cylinder B14 according to the measurement data of the two infrared distance meters 9.3, the air cylinder A8 and the air cylinder B14 jointly act, and the transfer car 10 moves between the support A7 and the support B13.
Buffer belts 9.4 are respectively arranged at the two ends of the groove plate 9.1, so that rigid collision between the two ends of the groove plate 9.1 and the steam-curing kettle or the steam-curing trolley conveying belt 4 is avoided.
Evaporate foster cauldron including the identical cauldron body 2 that sets up, feeding end cover 3 and discharge end cover 1, be equipped with the curved bar that is used for opening and close corresponding end cover between cauldron body 2 and the feeding end cover 3 and between cauldron body 2 and the discharge end cover 1, programmable controller PLC's output is connected with the controller of two curved bars through the circuit respectively, what need explain here is, open and close the end cover through the curved bar, this kind of connection opening mode belongs to prior art, do not describe in detail once more, programmable controller PLC is according to two infrared distance meter 9.3's measuring information, just can accurately judge the time of opening and close of feeding end cover 3 and control feeding end cover 3 automatic opening and close through the curved bar controller.
The utility model discloses the working process is as follows:
when the steam-curing trolley 12 carrying the fly ash bricks is transferred to enter a steam-curing kettle, a Programmable Logic Controller (PLC) controls the expansion of an air cylinder A8 and an air cylinder B14 according to measurement data of two infrared distance meters 9.3, the air cylinder B14 is a thrust air cylinder, the air cylinder A8 is a resistance air cylinder, meanwhile, the Programmable Logic Controller (PLC) controls a feeding end cover 3 to be opened, under the combined action of the air cylinder A8 and the air cylinder B14, the transfer car 10 transfers the steam-curing trolley 12 to an inner kettle track 6 in the steam-curing kettle and enters a kettle body 2, and the Programmable Logic Controller (PLC) controls the feeding end cover 3 to be closed to start steam curing; after the steam curing is finished, the programmable logic controller PLC controls the expansion of the air cylinder A8 and the air cylinder B14 according to the measurement data of the two infrared distance measuring instruments 9.3, the empty steam curing trolley 12 is transferred to be away from the steam curing kettle, the air cylinder A8 is a thrust air cylinder, the air cylinder B14 is a resistance air cylinder, and under the combined action of the air cylinder A8 and the air cylinder B14, the transfer car 10 transfers the steam curing trolley 12 to the steam curing trolley conveying belt 4 to prepare for the next round of work.
The above description is only the application embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and the right scope of the present invention cannot be limited thereby, and any equivalent changes made according to the technical solution of the present invention should be covered within the protection scope of the present invention.
Claims (6)
1. The utility model provides a fly ash brick evaporate and press device, includes evaporates foster cauldron, cauldron inner rail, evaporates foster dolly and evaporates foster dolly conveyer belt, characterized by: also comprises a transfer device which is arranged between the steam curing kettle and the steam curing trolley conveyer belt and is used for transferring the steam curing trolley, the transfer device comprises a support A, a cylinder A, a transfer car, a transfer plate, a cylinder B and a support B, the support A and the support B are respectively arranged below the extension line of the central axis of the steam curing kettle, the support A is arranged below the feeding end of the steam curing kettle, the support B is arranged below the discharging end of the conveying belt of the steam curing trolley, the transfer car is a van-type car provided with traveling wheels and arranged between the support A and the support B, a cylinder A is arranged between the transfer car and the support A, a cylinder B is arranged between the transfer car and the support B, the transfer car is respectively connected with the telescopic ends of the cylinder A and the cylinder B, the transfer board is arranged on the transfer car, the height of the upper surface of the transfer board is the same as that of the track in the kettle, and the transfer car carries the transfer board to move between the steam curing kettle and the steam curing trolley conveying belt under the action of the air cylinder A and the air cylinder B for transferring the steam curing trolley.
2. The apparatus for steaming and pressing fly ash bricks according to claim 1, wherein: the central axis of the transfer plate is parallel to the central axis of the steam curing kettle, and the length of the transfer plate along the axial direction of the transfer plate is not less than the sum of the length of the transfer vehicle and the length of the cylinder body of the air cylinder A and the cylinder body of the air cylinder B.
3. The apparatus for steaming and pressing fly ash bricks according to claim 2, wherein: the transfer plate comprises a U-shaped groove plate, a transfer belt and infrared distance meters, the transfer belt driven by a motor is arranged in the middle of the groove plate along the axial direction of the groove plate, and the infrared distance meters used for measuring distance are respectively arranged at two ends of the groove plate.
4. The apparatus for steaming and pressing fly ash bricks according to claim 3, wherein: the transfer device further comprises a Programmable Logic Controller (PLC), the input end of the PLC is connected with the signal output end of the infrared distance meter through a circuit, and the output end of the PLC is connected with the controllers of the air cylinder A and the air cylinder B through circuits.
5. The apparatus for autoclaving fly ash bricks as set forth in claim 3 or 4, wherein: buffer belts are respectively arranged at the two ends of the groove plate.
6. The apparatus for steaming and pressing fly ash bricks according to claim 4, wherein: the steam curing kettle comprises a kettle body, a feeding end cover and a discharging end cover which are arranged in an inosculating manner, bent rods used for opening and closing the corresponding end covers are arranged between the kettle body and the feeding end cover and between the kettle body and the discharging end cover, and the output end of a Programmable Logic Controller (PLC) is connected with controllers of the two bent rods through circuits respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022220086.2U CN214110832U (en) | 2020-10-09 | 2020-10-09 | Fly ash brick evaporate pressure device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022220086.2U CN214110832U (en) | 2020-10-09 | 2020-10-09 | Fly ash brick evaporate pressure device |
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| Publication Number | Publication Date |
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| CN214110832U true CN214110832U (en) | 2021-09-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022220086.2U Active CN214110832U (en) | 2020-10-09 | 2020-10-09 | Fly ash brick evaporate pressure device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114227890A (en) * | 2021-12-30 | 2022-03-25 | 鄂州市鑫海鑫建材有限公司 | Steam-pressing equipment for steam-pressing sand lime bricks, aerated bricks and aerated concrete blocks |
-
2020
- 2020-10-09 CN CN202022220086.2U patent/CN214110832U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114227890A (en) * | 2021-12-30 | 2022-03-25 | 鄂州市鑫海鑫建材有限公司 | Steam-pressing equipment for steam-pressing sand lime bricks, aerated bricks and aerated concrete blocks |
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