CN214079662U

CN214079662U - Efficient welding device for LED lamp production

Info

Publication number: CN214079662U
Application number: CN202022603286.6U
Authority: CN
Inventors: 冉中杰
Original assignee: 冉中杰
Current assignee: PHOTOELECTRIC LIGHTING CO.,LTD. HENAN XIANG YUN
Priority date: 2020-11-12
Filing date: 2020-11-12
Publication date: 2021-08-31
Anticipated expiration: 2030-11-12

Abstract

The utility model belongs to the technical field of LED lamps and lanterns processing equipment, especially, be a high-efficient welding set is used in LED lamps and lanterns production, be not convenient for carry out quick clamping to the base plate to present welding set is used in LED lamps and lanterns production fixed, lead to the welding quality to be difficult to guarantee, and the problem that welding efficiency is low, present following scheme is proposed, and it includes box and diaphragm, box one side is inside to be gone up fixed mounting and has first motor, the one end of fixedly connected with lead screw on the first motor output shaft, and the lagging has been cup jointed to lead screw outside screw thread, and lagging bottom fixed mounting has the cylinder, and cylinder output end fixed mounting has welder, box both sides fixed mounting has two fixed plates. The utility model discloses a carry out quick clamping to the LED lamp plate fixed, be convenient for weld it and promote weldment work's efficiency to be convenient for remove the centre gripping to the LED lamp plate and accomodate the clamping plate, thereby avoid causing and block.

Description

Efficient welding device for LED lamp production

Technical Field

The utility model relates to a LED lamps and lanterns processing equipment technical field especially relates to a high-efficient welding set is used in production of LED lamps and lanterns.

Background

The LED light-emitting diode is a solid semiconductor device capable of converting electric energy into visible light, and can directly convert electricity into light, the heart of the LED is a semiconductor wafer, one end of the wafer is attached to a support, the other end of the wafer is a cathode, the other end of the wafer is connected with an anode of a power supply, so that the whole wafer is packaged by epoxy resin, in the manufacturing process of the LED lamp, solder paste needs to be coated on a corresponding welding point on a substrate, then the welding point is welded by a machine, and the LED lamp and the welding point on the substrate are electrically connected to form a communicated circuit.

The existing welding device for producing the LED lamp is not convenient for quickly clamping and fixing the substrate, so that the welding quality is difficult to guarantee, and the welding efficiency is low, so that the high-efficiency welding device for producing the LED lamp is provided for solving the problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving present welding set for LED lamps and lanterns production not convenient for carry out quick clamping to the base plate fixed, lead to welding quality to be difficult to guarantee, and the shortcoming that welding efficiency is low, and the production of LED lamps and lanterns that provides is with high-efficient welding set.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a high-efficiency welding device for producing LED lamps comprises a box body and a transverse plate, wherein a first motor is fixedly arranged on the inner portion of one side of the box body, one end of a screw rod is fixedly connected onto an output shaft of the first motor, a sleeve plate is sleeved on the outer side of the screw rod through threads, an air cylinder is fixedly arranged at the bottom of the sleeve plate, a welding gun is fixedly arranged at the output end of the air cylinder, two fixed plates are fixedly arranged on two sides of the box body, one side, close to each other, of the two fixed plates positioned on the same side is rotatably provided with the same transmission roller, the two transmission rollers are rotatably provided with the same transmission belt, two sliding plates are slidably sleeved on the outer side of the transverse plate, one end of a transverse rod is fixedly connected to the bottom of one side, close to each other, of the two sliding plates, the other end of each transverse rod is fixedly provided with a clamping plate, two vertical holes are formed in the top of the transverse plate, first threaded rods are rotatably arranged in the two vertical holes, threads of the box body are sleeved on the outer sides of the two first threaded rods, the diaphragm bottom fixed mounting has the second motor, and fixed mounting has first gear and first bevel gear on the second motor output shaft, and two equal fixed mounting in first threaded rod top have the second gear, and two second gears all mesh with first gear mutually, diaphragm top fixed mounting has four risers, and one side that two risers that are located one side are close to each other is rotated and is installed same second threaded rod, and two slides are the screw respectively cup joints in the second threaded rod outside that corresponds, and the one end fixed mounting that two second threaded rods are close to each other has same second bevel gear, and two second bevel gears all mesh with first bevel gear mutually.

Preferably, a third motor is fixedly mounted at the bottom of one side of the box body, belt pulleys are fixedly mounted on an output shaft of the third motor and at the rear end of the transmission roller positioned on one side, and the two belt pulleys are provided with the same belt in a transmission manner, so that the transmission belt can be driven to run conveniently.

Preferably, the inner walls of the two sides of the box body are fixedly connected with the same cross beam, and the sleeve plate is sleeved on the outer side of the cross beam in a sliding mode to guide the sleeve plate in a transverse motion mode.

Preferably, the bottom of the transverse plate is fixedly provided with one end of each vertical rod, and the box body is slidably sleeved on the outer side of each vertical rod to guide the transverse plate to move vertically.

Preferably, the other side of the box body is provided with a positioning hole, and the other end of the screw rod is rotatably installed in the positioning hole to rotatably position the screw rod.

Preferably, the through-hole has all been seted up to the box both sides, and the other end of two horizontal poles extends to inside the box through the through-hole that corresponds respectively, the removal of the horizontal pole of being convenient for.

In the utility model, the high-efficiency welding device for producing the LED lamp is characterized in that an LED substrate is placed on the top of a conveyor belt, a third motor is started, an output shaft of the third motor drives a transmission roller positioned on one side to rotate through belt transmission between two belt wheels, the transmission roller drives the conveyor belt to rotate, so that the LED substrate placed on the top of the conveyor belt is transported to one side and is transported to the interior of a box body through a corresponding through hole, then, by starting the second motor, an output shaft of the second motor drives a first gear and a first bevel gear to rotate, the first gear drives two second gears to rotate, the two second gears drive two first threaded rods to rotate, the two first threaded rods drive a transverse plate to move downwards through matching with the threads of the box body, the first bevel gear drives two second bevel gears to rotate, the two second bevel gears drive two second threaded rods to rotate, the two second threaded rods are respectively matched with the threads of the corresponding sliding plates to drive the two sliding plates to move towards one sides close to each other, the two sliding plates respectively drive the two clamping plates to move downwards through the corresponding transverse rods and simultaneously move towards one sides close to each other to quickly clamp and fix the LED substrate, and the stability of welding work is ensured;

in the utility model, a high-efficient welding set is used in production of LED lamps and lanterns, drive welder downstream through the cylinder, welder welds LED lamps and lanterns, and through starting first motor, first motor output shaft drives the lead screw and rotates, the lead screw drives the lagging to one side motion under the guide effect of crossbeam through the screw-thread fit with the lagging, the lagging drives cylinder and welder to one side motion, thereby weld different places of LED base plate, after the welding is accomplished, through controlling second motor output shaft reverse rotation, drive two grip blocks to move to one side of keeping away from each other while moving upwards, thereby drive grip block upstream while removing the centre gripping of LED base plate and prevent to cause the hindrance to LED base plate, be convenient for the conveyer belt to the transport of LED base plate;

the utility model has the advantages of reasonable design, it is fixed through carrying out quick clamping to the LED lamp plate, be convenient for weld it and promote weldment work's efficiency to be convenient for remove the centre gripping to the LED lamp plate and accomodate the clamping plate, thereby avoid causing and block, the reliability is high.

Drawings

Fig. 1 is a schematic structural view of a high-efficiency welding device for producing an LED lamp provided by the present invention;

fig. 2 is a schematic structural diagram of a part a of a high-efficiency welding device for producing an LED lamp according to the present invention;

fig. 3 is the utility model provides a B part's schematic structure diagram for the production of LED lamps and lanterns high-efficient welding set.

In the figure: 1. a box body; 2. a transverse plate; 3. a slide plate; 4. a cross bar; 5. a clamping plate; 6. a first motor; 7. a screw rod; 8. sheathing; 9. a cylinder; 10. a welding gun; 11. a driving roller; 12. a conveyor belt; 13. a second motor; 14. a pulley; 15. a first gear; 16. a first bevel gear; 17. a second gear; 18. a second bevel gear; 19. a vertical plate; 20. a vertical rod; 21. a first threaded rod; 22. a second threaded rod; 23. a cross beam; 24. a third motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-3, a high-efficiency welding device for producing an LED lamp comprises a box body 1 and a transverse plate 2, wherein a first motor 6 is fixedly installed on the inner portion of one side of the box body 1, one end of a lead screw 7 is fixedly connected to an output shaft of the first motor 6, a sleeve plate 8 is sleeved on the outer side of the lead screw 7 through threads, an air cylinder 9 is fixedly installed at the bottom of the sleeve plate 8, a welding gun 10 is fixedly installed at the output end of the air cylinder 9, two fixed plates are fixedly installed on two sides of the box body 1, one side, close to each other, of the two fixed plates on the same side is rotatably installed with the same transmission roller 11, the same transmission belt 12 is installed on the two transmission rollers 11, two sliding plates 3 are sleeved on the outer side of the transverse plate 2 in a sliding manner, one end of a transverse rod 4 is fixedly connected to the bottom of one side, close to each other, a clamping plate 5 is fixedly installed at the other end of the two transverse rods 4, and two vertical holes are formed in the top of the transverse plate 2, all rotate in two vertical holes and install first threaded

rod

21, 1 screw of box cup joints in two first threaded rod 21 outsides, 2 bottom fixed mounting of diaphragm have second motor 13, fixed mounting has first gear 15 and first bevel gear 16 on the second motor 13 output shaft, the equal fixed mounting in two first threaded rod 21 tops has second gear 17, two second gear 17 all mesh with

first gear

15, 2 top fixed mounting of diaphragm have four risers 19, the one side that two risers 19 that are located one side are close to each other is rotated and is installed same second threaded rod 22, two slides 3 are respectively the screw and cup joint in the corresponding second threaded rod 22 outside, the one end fixed mounting that two second threaded rod 22 are close to each other has same second bevel gear 18, two second bevel gears 18 all mesh with first bevel gear 16 mutually.

The utility model discloses in, 1 one side bottom fixed mounting of box has third motor 24, and the equal fixed mounting in 11 rear ends of driving roller that are located one side has band pulley 14 on the 24 output shafts of third motor, and the transmission is installed same belt on two band pulleys 14, the operation of the drive belt 12 of being convenient for.

The utility model discloses in, the same crossbeam 23 of fixedly connected with on the inner wall of 1 both sides of box, the lagging 8 slides and cup joints in the outside of crossbeam 23, carries out the transverse motion direction to the lagging 8.

The utility model discloses in, diaphragm 2 bottom fixed mounting has the one end of two

montants

20, and 1 slip of box cup joints in the outside of two montants 20, carries out the vertical motion direction to diaphragm 2.

The utility model discloses in, the locating hole has been seted up to 1 opposite side of box, and the other end of lead screw 7 rotates to be installed in the locating hole, carries out the rotational positioning to lead screw 7.

The utility model discloses in, the through-hole has all been seted up to 1 both sides of box, and inside the other end of two horizontal poles 4 extended to box 1 through the through-hole that corresponds respectively, the horizontal pole 4 of being convenient for moved.

In the utility model, when in use, by placing the LED substrate on the top of the conveyor belt 12, then turning on the third motor 24, the output shaft of the third motor 24 drives the transmission roller 11 positioned at one side to rotate through the belt transmission between the two belt wheels 14, the transmission roller 11 drives the conveyor belt 12 to rotate, thereby the LED substrate placed on the top of the conveyor belt 12 is transported to one side and transported to the interior of the box body 1 through the corresponding through hole, then by turning on the second motor 13, the output shaft of the second motor 13 drives the first gear 15 and the first bevel gear 16 to rotate, the first gear 15 drives the two second gears 17 to rotate, the two second gears 17 drive the two first threaded rods 21 to rotate, the two first threaded rods 21 drive the transverse plate 2 to move downwards through matching with the threads of the box body 1, meanwhile, the first bevel gear 16 drives the two second bevel gears 18 to rotate, the two second bevel gears 18 drive the two second threaded rods 22 to rotate, the two second threaded rods 22 respectively drive the two sliding plates 3 to move towards one side close to each other through the thread matching with the corresponding sliding plates 3, the two sliding plates 3 respectively drive the two clamping plates 5 to move downwards through the corresponding transverse rods 4 and simultaneously move towards one side close to each other to quickly clamp and fix the LED substrate, so that the stability of welding work is ensured, then the welding gun 10 is driven to move downwards through the air cylinder 9, the welding gun 10 welds the LED lamp, the first motor 6 is started, the output shaft of the first motor 6 drives the screw rod 7 to rotate, the screw rod 7 drives the sleeve plate 8 to move towards one side under the guiding action of the cross beam 23 through the thread matching with the sleeve plate 8, the sleeve plate 8 drives the air cylinder 9 and the welding gun 10 to move towards one side, so that different places of the LED substrate are welded, after the welding is completed, the output shaft of the second motor 13 is controlled to rotate reversely, so that the two clamping plates 5 are driven to move upwards and simultaneously move towards one side away from each other, therefore, the clamping of the LED substrate is released, meanwhile, the clamping plate 5 is driven to move upwards to prevent blocking of the LED substrate, and the conveying of the LED substrate by the conveying belt 12 is facilitated.

Claims

1. The efficient welding device for the production of the LED lamp comprises a box body (1) and a transverse plate (2), and is characterized in that a first motor (6) is fixedly installed on the inner portion of one side of the box body (1), one end of a lead screw (7) is fixedly connected to an output shaft of the first motor (6), a sleeve plate (8) is sleeved on the outer side of the lead screw (7) in a threaded manner, an air cylinder (9) is fixedly installed at the bottom of the sleeve plate (8), a welding gun (10) is fixedly installed at the output end of the air cylinder (9), two fixing plates are fixedly installed on two sides of the box body (1), one side, close to each other, of the two fixing plates on the same side is rotatably installed on the same transmission roller (11), the same transmission belt (12) is installed on the two transmission rollers (11), two sliding plates (3) are sleeved on the outer side of the transverse plate (2) in a sliding manner, one side, close to each other, of the two sliding plates (3), is fixedly connected with one end of a transverse rod (4), the other ends of the two cross rods (4) are fixedly provided with clamping plates (5), the top of the cross plate (2) is provided with two vertical holes, the two vertical holes are rotatably provided with first threaded rods (21), the box body (1) is in threaded sleeve joint with the outer sides of the two first threaded rods (21), the bottom of the cross plate (2) is fixedly provided with a second motor (13), an output shaft of the second motor (13) is fixedly provided with a first gear (15) and a first bevel gear (16), the top ends of the two first threaded rods (21) are fixedly provided with second gears (17), the two second gears (17) are respectively meshed with the first gears (15), the top of the cross plate (2) is fixedly provided with four vertical plates (19), one side of the two vertical plates (19) positioned on one side, which are close to each other, is rotatably provided with the same second threaded rod (22), and the two sliding plates (3) are respectively in threaded sleeve joint with the outer sides of the corresponding second threaded rods (22), one end of each second threaded rod (22) close to each other is fixedly provided with a second bevel gear (18), and the two second bevel gears (18) are meshed with the first bevel gear (16).

2. The efficient welding device for the production of the LED lamp is characterized in that a third motor (24) is fixedly installed at the bottom of one side of the box body (1), belt wheels (14) are fixedly installed on an output shaft of the third motor (24) and the rear end of the transmission roller (11) located on one side, and the two belt wheels (14) are provided with the same belt in a transmission mode.

3. The efficient welding device for the production of the LED lamp according to claim 1, wherein the inner walls of two sides of the box body (1) are fixedly connected with a same cross beam (23), and the sleeve plate (8) is sleeved on the outer side of the cross beam (23) in a sliding manner.

4. The efficient welding device for the production of the LED lamp is characterized in that one ends of two vertical rods (20) are fixedly mounted at the bottom of the transverse plate (2), and the box body (1) is sleeved on the outer sides of the two vertical rods (20) in a sliding manner.

5. The efficient welding device for the production of the LED lamp is characterized in that a positioning hole is formed in the other side of the box body (1), and the other end of the screw rod (7) is rotatably installed in the positioning hole.

6. The efficient welding device for the production of the LED lamp is characterized in that through holes are formed in two sides of the box body (1), and the other ends of the two cross rods (4) extend into the box body (1) through the corresponding through holes respectively.