Sand blasting device for solar module frame processing
Technical Field
The utility model relates to the technical field of solar module frame processing, in particular to a sand blasting device for solar module frame processing.
Background
A solar panel is a device capable of converting solar energy into electrical energy, also known as a "solar panel" or "photovoltaic panel"; it consists of a number of solar cells made of semiconductor materials such as silicon, selenium and copper indium gallium sulfide. When sunlight irradiates a solar cell, its energy is absorbed and electron-hole pairs are then generated. These electrons and holes will move and form a current in the circuit, thereby generating energy; the solar module frame refers to an aluminum alloy section bar fixing frame and a bracket formed by a photovoltaic solar panel module.
According to patent search, the device for processing the solar component frame disclosed by the utility model is characterized in that a moving device drives a bearing plate to translate so as to enable a jet head to move, the jet head can uniformly carry out sand blasting processing on the solar component frame, and electric push rods on two sides in a jet box simultaneously feed and drive clamping devices to move in opposite directions, so that the device can be suitable for solar component frames with various lengths, meanwhile, the feeding stroke of the clamping devices is increased, the clamping devices are matched to clamp the solar component frame, the fixing stability of the solar component frame is improved, the solar component frame is rotated through a first motor, the solar component frame is rotated, and the sand blasting processing efficiency of the solar component frame is improved. But the device is when carrying out solar module frame sandblast, and it is comparatively inconvenient to need rotate the screw rod and then drive the roof and carry out the centre gripping to the frame to operate, is unfavorable for improving the sandblast processing work efficiency of solar module frame, consequently, we propose a solar module frame processing with sand blasting device to solve the problem that exists in the aforesaid.
Disclosure of utility model
In order to overcome the defects in the prior art, the utility model provides a sand blasting device for processing a solar module frame, which solves the problems in the background.
The utility model provides the following technical scheme:
The utility model relates to a sand blasting device for processing a solar module frame, which comprises a workbench, a sand blasting storage tank fixedly arranged at the lower part of the workbench, a spray gun fixedly arranged on the upper surface of the workbench and a mounting plate fixedly arranged at the middle part of the upper surface of the workbench, wherein a limit frame is fixedly arranged in the mounting plate, a motor is fixedly arranged on one side of the limit frame, a clamping mechanism for clamping the solar module frame is arranged on one side of the limit frame, and a propelling mechanism for propelling the solar module frame to move is arranged in the limit frame.
Further, fixture includes L shape splint, guide post and spring, guide post sliding connection is in mounting panel one side, the spring cover is established in the guide post outside, L shape splint is fixed to be set up in the one end that the guide post is close to the spacing.
Further, the propulsion mechanism comprises a driving belt pulley, a synchronous belt, a driven belt pulley and a friction wheel, wherein the driving belt pulley is fixedly arranged at the output end of the motor, the synchronous belt is meshed with the outer side of the driving belt pulley, the friction wheel is symmetrically arranged on one side of the limiting frame and is rotationally connected with the limiting frame, the driven belt pulley is fixedly arranged at one end of the friction wheel, and the driven belt pulley is meshed with the synchronous belt.
Further, one end of the spring is attached to the mounting plate, and the other end of the spring is attached to the L-shaped clamping plate.
Further, one side of the L-shaped clamping plate is symmetrically provided with an inner roller I, and the inner roller I is rotationally connected with the L-shaped clamping plate.
Further, the lower surface of the L-shaped clamping plate is symmetrically provided with an inner roller II, and the inner roller II is rotationally connected with the L-shaped clamping plate.
Further, the first outer rollers are symmetrically arranged on the upper surface of the limiting frame and are rotationally connected with the limiting frame.
Further, the second outer rollers are symmetrically arranged on the lower surface of the limiting frame and are rotationally connected with the limiting frame.
Compared with the prior art, the utility model has the following beneficial effects:
According to the utility model, the guide post which is connected to one side of the mounting plate in a sliding way is arranged, the L-shaped clamping plate is fixedly arranged at one end of the guide post, the flexible clamping of the long-strip-shaped solar module frame is realized under the action force of the spring sleeved outside the guide post, the solar module frame is clamped only by being laterally inserted between the limiting frame and the L-shaped clamping plate, the clamping is convenient and quick, the clamping time during the sand blasting of the frame is shortened, the sand blasting efficiency is improved, the friction wheel connected to one side of the limiting frame is matched to rotate, the solar module frame is automatically propelled to advance during the rotation of the friction wheel, the automation degree of the sand blasting of the solar module frame is improved, and the labor intensity of workers is reduced.
Drawings
FIG. 1 is a schematic view of the overall assembly of the present utility model;
FIG. 2 is a schematic cross-sectional view of the present utility model;
FIG. 3 is a schematic view of a propulsion mechanism of the present utility model;
Fig. 4 is an enlarged partial schematic view of fig. 2 at a in accordance with the present utility model.
In the figure: 1. a work table; 2. a sandblasting storage tank; 3. a spray gun; 4. a mounting plate; 5. a limiting frame; 6. an L-shaped clamping plate; 7. a guide post; 8. a spring; 9. an inner roller I; 10. an inner roller II; 11. a motor; 12. a driving pulley; 13. a synchronous belt; 14. a driven pulley; 15. a friction wheel; 16. an outer roller I; 17. and an outer roller II.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, a sand blasting device for processing a frame of a solar module comprises a workbench 1, a sand blasting storage tank 2 fixedly arranged below the workbench 1, a spray gun 3 fixedly arranged on the upper surface of the workbench 1 and a mounting plate 4 fixedly arranged in the middle of the upper surface of the workbench 1, wherein paint for sand blasting is stored in the sand blasting storage tank 2, the paint is sprayed out of the spray gun 3 fixedly arranged on the upper side of the workbench 1 after passing through a guide pipe, the spray gun 3 is symmetrically arranged at two sides of a strip-shaped solar module frame in a height-to-height manner, a sand blasting range wraps the frame of the strip-shaped solar module, a limiting frame 5 is fixedly arranged in the mounting plate 4, a guide post 7 is slidably connected on one side of the mounting plate 4, one end of the guide post 7 is provided with a limiting bulge, a plurality of guide posts 7 are slidably connected with the mounting plate 4, an L-shaped clamping plate 6 is fixedly arranged at one end of the guide post 7 close to the limiting frame 5, the ends of the guide posts 7 far away from the mounting plate 4 are fixedly arranged with the L-shaped clamping plate 6, so that the L-shaped clamping plate 6 can slide left and right in a certain range, when the solar module frame sand blasting device is needed to be used, the frame is inserted between the limiting frame 5 and the L-shaped clamping plate 6, the spring 8 is sleeved outside the guide posts 7, one end of the spring 8 is attached to the mounting plate 4, the other end of the spring 8 is attached to the L-shaped clamping plate 6, the spring 8 is always in a compressed state, when the strip-shaped solar module frame is inserted between the limiting frame 5 and the L-shaped clamping plate 6, the spring 8 is further compressed, the solar module frame is clamped flexibly under the acting force of the spring 8, the first inner roller 9 is symmetrically arranged on one side of the L-shaped clamping plate 6, the first inner roller 9 is rotationally connected with the L-shaped clamping plate 6, the second inner roller 10 is symmetrically arranged on the lower surface of the L-shaped clamping plate 6, and the inner roller II 10 is rotationally connected with the L-shaped clamping plate 6, and through setting up the inner roller I9 and the inner roller II 10, the solar module frame and the L-shaped clamping plate 6 direct contact of having avoided is favorable to reducing wearing and tearing, only needs to be gone into the strip solar module frame side between spacing 5 and L-shaped clamping plate 6, can accomplish the centre gripping, centre gripping convenient and fast is favorable to shortening the centre gripping time when the frame sandblast.
The motor 11 is fixedly arranged on one side of the limiting frame 5, the driving pulley 12 is fixedly arranged at the output end of the motor 11, the synchronous belt 13 is meshed with the outer side of the driving pulley 12, the friction pulley 15 is symmetrically arranged on one side of the limiting frame 5, the friction pulley 15 is rotationally connected with the limiting frame 5, the driven pulley 14 is fixedly arranged at one end of the friction pulley 15, the driven pulley 14 is meshed with the synchronous belt 13, when the solar component frame sand blasting device is used, the driving pulley 12 fixedly arranged at the output end of the motor 11 is driven to rotate when the output end of the motor 11 rotates, the driving pulley 12 drives the driven pulley 14 fixedly arranged at one end of the friction pulley 15 to rotate through the synchronous belt 13 simultaneously meshed with the driving pulley 12 and the driven pulley 14, so that the friction pulley 15 symmetrically arranged on one side of the limiting frame 5 rotates in the same direction, the outer surface of the friction wheel 15 is made of silica gel, the solar component frame L-shaped clamping plate 6 is tightly attached to the friction wheel 15 under the pressurization, the friction wheel 15 pushes the strip-shaped solar component frame to the side provided with the spray gun 3 under the action of friction force when rotating, the spray gun 3 automatically carries out sand blasting treatment on the solar component frame, the first outer roller 16 is symmetrically arranged on the upper surface of the limiting frame 5, the first outer roller 16 is rotationally connected with the limiting frame 5, the second outer roller 17 is symmetrically arranged on the lower surface of the limiting frame 5, the second outer roller 17 is rotationally connected with the limiting frame 5, the first outer roller 16 and the second outer roller 17 which are correspondingly arranged from top to bottom can not only avoid the direct contact between the limiting frame 5 and the solar component frame, but also play a role in limiting the solar component frame, the solar component frame is automatically pushed to advance when the friction wheel 15 rotates, not only is favorable for improving the automation degree of sand blasting of the solar module frame and reducing the labor intensity of workers, but also is favorable for improving the sand blasting efficiency.
Working principle: the solar module frame is inserted between the limiting frame 5 and the L-shaped clamping plate 6, the guide post 7 is slidably connected to one side of the mounting plate 4, the L-shaped clamping plate 6 is fixedly arranged at one end of the guide post 7, the solar module frame is flexibly clamped between the limiting frame 5 and the L-shaped clamping plate 6 under the action force of the spring 8 sleeved on the outer side of the guide post 7, the friction wheel 15 is rotationally connected with one side of the limiting frame 5, the motor 11 is fixedly arranged on one side of the limiting frame 5, the driving pulley 12 fixedly arranged at the output end of the motor 11 drives the driven pulley 14 fixedly arranged at one end of the friction wheel 15 to rotate through the synchronous belt 13 meshed with the driving pulley 12, so that the friction wheel 15 is rotated, and then the solar module frame is pushed to move towards the direction where the spray gun 3 is arranged under the action of friction force of the friction wheel 15 on the solar module frame, and the spray gun 3 is used for sand blasting the solar module frame.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.