CN214053560U - Double-gun full-automatic rivet pulling tool - Google Patents
Double-gun full-automatic rivet pulling tool Download PDFInfo
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- CN214053560U CN214053560U CN202022708492.3U CN202022708492U CN214053560U CN 214053560 U CN214053560 U CN 214053560U CN 202022708492 U CN202022708492 U CN 202022708492U CN 214053560 U CN214053560 U CN 214053560U
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Abstract
The utility model discloses a full-automatic rivet drawing frock of double gun, include: a frame; the positioning mechanism is arranged on the rack and used for placing and fixing parts; the automatic riveting mechanism is arranged on the rack and used for riveting the parts; the automatic feeding mechanism is arranged on the rack and used for matching with the automatic riveting mechanism to take materials; the high-precision three-axis module is arranged on the rack and used for driving the automatic rivet pulling mechanism to move; the display is arranged on the rack and used for monitoring the whole working process, and a plurality of starting buttons are arranged on the display; and the PLC control device is used for controlling the work of the positioning mechanism, the automatic rivet pulling mechanism, the automatic feeding mechanism, the high-precision three-axis module and the display.
Description
Technical Field
The utility model relates to a rivet machine technical field, concretely relates to full-automatic rivet tool of double gun.
Background
Because the automobile design lightweight, use thin panel beating or thin aluminum plate in a large number, be used for replacing traditional automobile body panel beating, even contain the effect of structures such as chassis, in processing and equipment these metalworks, because the metalwork is thinner, the material is aluminium or plastic part, it is inconvenient or joint strength is not enough to beat the screw hole, this technology of rivet pulling is often used, but because some small part machining precision has satisfied the demand completely, if adopt the mode of manual rivet pulling to go on, but efficiency is lower and rivet pulling quality can't be guaranteed, if adopt the full-automatic rivet pulling equipment of robot, efficiency can satisfy production, but also under the prerequisite of equal efficiency, the price is relatively expensive again, totally unnecessary robot. To sum up, a robot-free automatic riveting machine should be developed, and simultaneously, riveting bolts or riveting nuts of different specifications can be simultaneously riveted so as to improve the production efficiency and ensure the production yield.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a full-automatic rivet frock of double gun to the aforesaid of prior art is not enough and the defect to solve above-mentioned problem.
The utility model provides a technical problem can adopt following technical scheme to realize:
the utility model provides a full-automatic rivet pulling frock of double gun which characterized in that includes:
a frame;
the positioning mechanism is arranged on the rack and used for placing and fixing parts;
the automatic riveting mechanism is arranged on the rack and used for riveting the parts;
the automatic feeding mechanism is arranged on the rack and used for matching with the automatic riveting mechanism to take materials;
the high-precision three-axis module is arranged on the rack and used for driving the automatic rivet pulling mechanism to move;
the display is arranged on the rack and used for monitoring the whole working process, and a plurality of starting buttons are arranged on the display;
and the PLC control device is used for controlling the work of the positioning mechanism, the automatic rivet pulling mechanism, the automatic feeding mechanism, the high-precision three-axis module and the display.
In the utility model discloses a preferred embodiment, positioning mechanism is including setting up positioning seat and setting in the frame positioning block and setting that the setting is in on the positioning seat and be used for the part to place are in be used for on the positioning seat with the clamping device that part on the positioning block carries out the fixing, positioning mechanism is still including setting up on the positioning seat and be used for discerning the part sensor of different parts.
In a preferred embodiment of the present invention, the clamping device includes a positioning cylinder disposed on the positioning block and a clamping block rotatably disposed on the positioning cylinder and used for clamping the part.
In a preferred embodiment of the present invention, the automatic rivet pulling mechanism includes a fixing plate disposed on the high-precision servo mechanism, a pair of control cylinders disposed on the fixing plate, and a pair of rivet guns connected to the pair of control cylinders, and each rivet gun is connected to each control cylinder through a floating connecting block.
In the utility model discloses a preferred embodiment, the automatic feeding mechanism is including setting up rivet bolt pay-off case, rivet nut pay-off case and the setting in the frame are in just be located in the frame the first vibration dish and the second vibration dish of the discharge gate department of rivet bolt pay-off case, rivet nut pay-off case and setting are in the frame and with the first carriage and the second carriage of discharge gate complex of first vibration dish and second vibration dish.
In the utility model discloses a preferred embodiment, high accuracy triaxial module is including setting up frame and sliding configuration in the frame are in Z axle sliding cylinder and sliding configuration on the frame are in X axle sliding cylinder on the Z axle sliding cylinder, high accuracy triaxial module is still including setting up Y axle sliding cylinder in the frame.
In a preferred embodiment of the present invention, the frame is provided with a slide bar, one end of the Z-axis sliding cylinder is engaged with the slide bar, and the other end thereof is engaged with the Y-axis sliding cylinder, one end of the X-axis sliding cylinder is engaged with the Z-axis sliding cylinder, and the other end thereof is connected to the fixing plate.
Due to the adoption of the technical scheme, the beneficial effects of the utility model reside in that:
1. the rivet bolts or the rivet nuts with different specifications can be produced simultaneously, and the equipment classification is reduced.
2. The cost of the enterprise is saved, and after the machine is put into cost recovery in earlier stage, the later stage is compared with the current situation and is saved a batch of workman's expense cost.
3. The labor intensity of workers is reduced, the machine can replace long-time repeated, complicated and fatigue work of the workers, and the labor intensity of the workers is reduced.
4. The production efficiency is improved, workers are easy to fatigue after working for a long time, the equipment can continuously work for 24 hours, and the yield is effectively improved.
5. The product quality is stable and reliable, the manual production quality is unstable, the machine has uniformity, and the quality is stable and reliable.
6. The rivet pulling tool is high in universality, and similar products can be suitable for corresponding products only by adjusting related mechanisms and positions.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is an overall schematic view of the present invention.
Fig. 2 is a schematic structural diagram of the present invention.
Fig. 3 is an enlarged view of the positioning mechanism of the present invention.
Fig. 4 is an enlarged view of the automatic rivet pulling mechanism of the present invention.
Fig. 5 is a side view of the present invention.
Fig. 6 is a plan view of the present invention.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further explained below.
Referring to fig. 1 to 6, the double-gun full-automatic rivet pulling tool comprises a rack 100, a positioning mechanism 200, an automatic rivet pulling mechanism 300, an automatic feeding mechanism 400, a high-precision three-axis module 500, a display screen 600 and a PLC control device 700, wherein the PLC control device 700 is used for controlling the positioning mechanism 200, the automatic rivet pulling mechanism 200, the automatic feeding mechanism 400, the high-precision three-axis module 500 and the display 600 to work. Particularly, if need not personnel go up unloading, unloading mechanism in multiplicable automation realizes full-automatic production, and efficiency is higher.
The positioning mechanism 200 is disposed on the rack 100 for placing and fixing parts, the positioning mechanism 200 includes a positioning seat 210 disposed on the rack 100, a positioning block 220 disposed on the positioning seat 210 for placing the parts, and a clamping device 230 disposed on the positioning seat 210 for fixing the parts on the positioning block 220, and the positioning mechanism 200 further includes a part sensor 240 disposed on the positioning seat 210 for identifying different parts. The clamping device 230 includes a positioning cylinder 231 disposed on the positioning block 220 and a clamping block 232 rotatably disposed on the positioning cylinder 231 and used for clamping the part.
The automatic rivet pulling mechanism 300 is disposed on the frame 100 for pulling a part, the automatic rivet pulling mechanism 300 includes a fixing plate 310 disposed on the high-precision servo mechanism 500, a pair of control cylinders 320 disposed on the fixing plate 310, and a pair of riveters 330 connected to the pair of control cylinders 320, and each riveter 330 is connected to each control cylinder 320 through a floating connecting block 340. In this embodiment, a pair of control cylinders 320 are spaced apart from each other on the fixed plate 310, and the output end of each control cylinder 320 is connected to each riveter 330 through a floating connecting block 340.
The automatic feeding mechanism 400 is arranged on the rack 100 and used for matching with the automatic rivet pulling mechanism 300 to take materials, and the automatic feeding mechanism 400 comprises a rivet bolt feeding box 410a and a rivet nut feeding box 410b which are arranged on the rack 100, a first vibrating tray 420a and a second vibrating tray 420b which are arranged on the rack 100 and located at the discharge ports of the rivet bolt feeding box 410a and the rivet nut feeding box 410b, and a first conveying frame 430a and a second conveying frame 430b which are arranged on the rack 100 and matched with the discharge ports of the first vibrating tray 420a and the second vibrating tray 420 b.
High accuracy triaxial module 500 sets up and is used for driving automatic rivet pulling mechanism displacement 300 on frame 100, and high accuracy triaxial module 500 is including setting up frame 510 on frame 100 and the Z axle sliding cylinder 520 of sliding configuration on frame 510 and the X axle sliding cylinder 530 of sliding configuration at Z axle sliding cylinder 520, and high accuracy triaxial module 500 is still including setting up Y axle sliding cylinder 540 on frame 100. Specifically, the Z-axis slide cylinder 520, the X-axis slide cylinder 530, and the Y-axis slide cylinder 540 are components of the related art, and will not be described here. The frame 510 is provided with a sliding rod 511, one end of a Z-axis sliding cylinder 520 is matched with the sliding rod 511, the other end of the Z-axis sliding cylinder 520 is matched with a Y-axis sliding cylinder 540, one end of an X-axis sliding cylinder 530 is matched with the Z-axis sliding cylinder 520, and the other end of the X-axis sliding cylinder 530 is connected with the fixed plate 310.
A display 600 is provided on the housing 100 to monitor the entire operation process, and a plurality of start buttons 610 are provided on the display 600.
The working principle of the utility model is as follows:
firstly, manually placing a product into a positioning block 220, sensing the product in place by a part sensor 240, pressing a start button 610, clamping the part by a clamping block 232 through the action of a positioning cylinder 231, identifying the part by the part sensor 240, transmitting information to a PLC (programmable logic controller) 700 for automatic switching, moving an automatic riveting mechanism 300 to an automatic feeding mechanism 400 through a high-precision three-axis module 500 to take a corresponding riveting bolt or a riveting nut, then returning to the positioning mechanism 200 for riveting with the corresponding part, automatically feeding back and alarming when the automatic riveting mechanism 300 is short of nails, staples and unqualified rivets in the taking process, fully automatically feeding the rivet in the feeding process, preventing wrong rivets, preventing missed rivet feeding, fully automatically monitoring the riveting process, monitoring the whole process through a display 600, monitoring displacement, monitoring torsion, counting of rivet pulling, outputting curve change of riveting parts, storing information and finally automatically judging the riveting result, the maximize reduces personnel extravagant, improves production efficiency, and after the rivet is accomplished, each mechanism gets back to the initial point position, and location cylinder 231 is automatic to be opened, accomplishes a circulation, and artifical unloading begins next circulation.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides a full-automatic rivet pulling frock of double gun which characterized in that includes:
a frame;
the positioning mechanism is arranged on the rack and used for placing and fixing parts;
the automatic riveting mechanism is arranged on the rack and used for riveting the parts;
the automatic feeding mechanism is arranged on the rack and used for matching with the automatic riveting mechanism to take materials;
the high-precision three-axis module is arranged on the rack and used for driving the automatic rivet pulling mechanism to move;
the display is arranged on the rack and used for monitoring the whole working process, and a plurality of starting buttons are arranged on the display;
and the PLC control device is used for controlling the work of the positioning mechanism, the automatic rivet pulling mechanism, the automatic feeding mechanism, the high-precision three-axis module and the display.
2. The double-gun full-automatic rivet pulling tool according to claim 1, wherein the positioning mechanism comprises a positioning seat disposed on the frame, a positioning block disposed on the positioning seat for placing a part, and a clamping device disposed on the positioning seat for fixing the part on the positioning block, and the positioning mechanism further comprises a part sensor disposed on the positioning seat for identifying different parts.
3. The double-gun full-automatic rivet pulling tool according to claim 2, wherein the clamping device comprises a positioning cylinder arranged on the positioning block and a clamping block which is rotatably arranged on the positioning cylinder and used for clamping a part.
4. The double-gun full-automatic rivet pulling tool according to claim 1, wherein the automatic rivet pulling mechanism comprises a fixed plate arranged on the high-precision servo mechanism, a pair of control cylinders arranged on the fixed plate, and a pair of rivet pulling guns connected with the pair of control cylinders, and each rivet pulling gun is connected with each control cylinder through a floating connecting block.
5. The double-gun full-automatic rivet pulling tool according to claim 1, wherein the automatic feeding mechanism comprises a rivet bolt feeding box, a rivet nut feeding box, a first vibrating tray and a second vibrating tray, and a first conveying frame and a second conveying frame, the rivet bolt feeding box and the rivet nut feeding box are arranged on the rack, the first vibrating tray and the second vibrating tray are arranged on the rack and located at discharge ports of the rivet bolt feeding box and the rivet nut feeding box, and the first conveying frame and the second conveying frame are arranged on the rack and matched with discharge ports of the first vibrating tray and the second vibrating tray.
6. The double-gun full-automatic rivet pulling tool according to claim 4, wherein the high-precision three-axis module comprises a frame arranged on the frame, a Z-axis sliding cylinder arranged on the frame in a sliding manner, and an X-axis sliding cylinder arranged on the Z-axis sliding cylinder in a sliding manner, and the high-precision three-axis module further comprises a Y-axis sliding cylinder arranged on the frame.
7. The double-gun full-automatic rivet pulling tool according to claim 6, wherein a slide bar is arranged on the frame, one end of the Z-axis sliding cylinder is matched with the slide bar, the other end of the Z-axis sliding cylinder is matched with the Y-axis sliding cylinder, one end of the X-axis sliding cylinder is matched with the Z-axis sliding cylinder, and the other end of the X-axis sliding cylinder is connected with the fixing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022708492.3U CN214053560U (en) | 2020-11-20 | 2020-11-20 | Double-gun full-automatic rivet pulling tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022708492.3U CN214053560U (en) | 2020-11-20 | 2020-11-20 | Double-gun full-automatic rivet pulling tool |
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| Publication Number | Publication Date |
|---|---|
| CN214053560U true CN214053560U (en) | 2021-08-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022708492.3U Active CN214053560U (en) | 2020-11-20 | 2020-11-20 | Double-gun full-automatic rivet pulling tool |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113953439A (en) * | 2021-11-24 | 2022-01-21 | 重庆赛菱斯智能装备有限公司 | Automatic matching multi-position rivet pulling device |
-
2020
- 2020-11-20 CN CN202022708492.3U patent/CN214053560U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113953439A (en) * | 2021-11-24 | 2022-01-21 | 重庆赛菱斯智能装备有限公司 | Automatic matching multi-position rivet pulling device |
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