CN214418147U - Automobile-used aluminum alloy anticollision roof beam assembly and check out test set - Google Patents
Automobile-used aluminum alloy anticollision roof beam assembly and check out test set Download PDFInfo
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- CN214418147U CN214418147U CN202120067121.3U CN202120067121U CN214418147U CN 214418147 U CN214418147 U CN 214418147U CN 202120067121 U CN202120067121 U CN 202120067121U CN 214418147 U CN214418147 U CN 214418147U
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Abstract
The utility model discloses an automobile-used aluminum alloy anticollision roof beam assembly and check-out test set, including frame and material loading dress card frock mount table, be equipped with the aluminum alloy slide in the frame, be equipped with on the slide and pull rivet nut rifle and tighten the rifle, pull rivet nut rifle and tighten the rifle and can slide on the slide, material loading dress card frock mount table one side is equipped with an axle vision detection system, frame one side is equipped with the control cabinet, is equipped with the human-computer interaction touch-sensitive screen on the control cabinet; the loading and clamping tool mounting table comprises a BASE mounting plate, a main beam positioning and clamping tool, a casting positioning and clamping tool and a distance sensor, wherein the main beam positioning and clamping tool and the casting positioning and clamping tool are respectively arranged at positions, corresponding to an anti-collision beam main beam and a casting, on the BASE mounting plate, and the distance sensor is positioned on one side of the BASE mounting plate. Possess assembly torque monitoring, judge whether processing is accomplished, the girder radian detects, and girder hardness detects, judges whether qualified class of detection function of rivet nut assembly pulling force, has improved product quality and production efficiency.
Description
Technical Field
The utility model belongs to new energy automobile and automobile parts make field, concretely relates to automobile-used aluminum alloy anticollision roof beam assembly and check-out test set.
Background
With the development of society and the improvement of living standard, automobiles become main transportation tools for people to go out, and the market demand of the automobiles is huge, and the quantity of the automobiles kept is increased day by day. The automobile industry has been changed remarkably since China entered the economic era of market, the production and sales volume, the speed and the variety of the automobile industry put on the market are accelerated, and the diversified development is presented. What follows is that each large vehicle enterprise competes violently, and how to reduce cost and improve efficiency also becomes a problem that each large vehicle enterprise must consider. In order to reduce fuel consumption and carbon dioxide emission, weight reduction of automobiles has become one of the focuses of much attention. Aluminum alloy impact beams are typical representatives of lightweight parts of automobiles. The anti-collision beam is used as a part related to driving safety, and the quality of the anti-collision beam is particularly important to guarantee. At present, the anti-collision beam is mostly assembled manually, and an operator does not have a torsion detection function in the process of manual tightening and assembling, so that the assembling quality cannot be ensured; meanwhile, as the rivet nut related to the anti-collision beam has higher strength, the traditional manual rivet method is labor-consuming and cannot detect the tension data of the rivet; and as the assembly of the anti-collision beam involves more process steps, more detection points are needed, missing installation is easily caused by a manual production line, the detection efficiency is low, and an effective means of radian detection is lacked, the product quality is uneven, defective products or semi-finished products are increased, the product quality is artificially detected, and more unstable factors exist.
SUMMERY OF THE UTILITY MODEL
In order to overcome the technical defect that current anticollision roof beam manual assembly line exists, realize that the process data of aluminum alloy anticollision roof beam assembly detects, the utility model provides an automobile-used aluminum alloy anticollision roof beam assembly and check out test set possesses the monitoring of assembly moment of torsion, judges whether processing is accomplished, and the girder radian detects, and girder hardness detects, judges whether qualified class of detection function of rivet nut assembly pulling force, mainly accomplishes processes such as rivet pulling, screwing up assembly and quality detection of anticollision roof beam. The quality detection of the product is realized, and the product quality and the production efficiency are improved.
The utility model discloses complete technical scheme includes:
the assembling and inspecting equipment for the automobile aluminum alloy anti-collision beam is characterized by comprising a rack and a loading and clamping tool mounting platform, wherein an aluminum alloy slide way is arranged on the rack, a pull riveting nut gun and a tightening gun are arranged on the slide way, the pull riveting nut gun and the tightening gun can slide on the slide way, a shaft vision detecting system is arranged on one side of the loading and clamping tool mounting platform, a control platform is arranged on one side of the rack, and a human-computer interaction touch screen is arranged on the control platform;
the material loading and clamping tool mounting table comprises a BASE mounting plate, a main beam positioning and clamping tool, a casting positioning and clamping tool and a distance sensor, wherein the main beam positioning and clamping tool and the casting positioning and clamping tool are respectively arranged at positions, corresponding to an anti-collision beam main beam and a casting, on the BASE mounting plate, and the distance sensor is positioned on one side of the BASE mounting plate.
The casting positioning and clamping tool comprises a nut profiling mold and a casting material detection switch.
The profiling mold is used for placing nuts, the main beam positioning and clamping tool is used for positioning and clamping the main beam, and the casting positioning and clamping tool is used for positioning and clamping the casting.
The tightening gun is used for tightening the bolt and the nut placed in the profiling mold.
The rivet nut gun is used for installing the rivet nut of the main beam.
The distance sensor is used for measuring the distance between the distance sensor and the main beam, determining the coordinates of three points on the main beam, forming an arc by the coordinates of the three points and comparing the arc with the standard size of a workpiece.
And the visual detection system checks and confirms the assembling position of the assembled bolt and the position of the blind rivet nut, so that neglected assembly is prevented.
The utility model discloses an automobile-used aluminum alloy anticollision roof beam assembly, check out test set, simple structure is reasonable, and the function is strong. The method has the characteristics of good consistency of manufactured products, high qualification rate, high production efficiency, space saving, reduction in the input cost of robots and the like, and can well complete the assembly and inspection processes of the aluminum alloy anti-collision beam.
Drawings
Fig. 1 (a) is a schematic structural view of an aluminum alloy anti-collision beam used in the present invention.
Fig. 1 (b) is a plan view of fig. 1 (a).
FIG. 2 is a schematic structural diagram of an aluminum alloy anti-collision beam assembling and inspecting device.
FIG. 3 is a structural schematic diagram of a workpiece feeding tool of an aluminum alloy anti-collision beam assembling and inspecting device.
Fig. 4 is a schematic view of a loading tool casting loading die.
Detailed Description
In order to make the technical means, the inventive features, the objectives and the functions of the present invention easy to understand, the present invention will be further explained with reference to the accompanying drawings.
As shown in FIG. 1, the utility model discloses an aluminum alloy anticollision roof beam is by girder 101 to and be located two castings 102 of girder 101 both sides, girder 101 and casting 102 are connected the assembly through high strength bolt 103 and nut 104 and are formed. Wherein 4 high-strength rivet nuts are assembled on the main beam 101, and in the assembling process, the tightening torque of the bolt is monitored, so that the final torque precision is ensured. After the assembly is completed, the radian of the main beam and whether the bolts and the rivet nuts are installed or not need to be checked.
The utility model provides an automobile-used aluminum alloy anticollision roof beam assembly, check out test set, the structure is shown in FIG. 2, mainly constitutes including containing material loading dress card frock 205 mount table and supplying to draw riveter nut rifle 202, screw up the frame 201 of the gliding aluminum alloy slide of rifle 203, draw riveter nut rifle 202, screw up rifle 203, human-computer interaction touch-sensitive screen 204, material loading dress card frock 205 and 2 visual detection systems 206.
Production demand to above-mentioned aluminum alloy anticollision roof beam, the utility model discloses the material loading dress card frock 205 that contains, the structure is shown in fig. 3, comprises installation BASE board 301, girder location clamp frock 303, foundry goods location clamp frock 304 and distance sensor 302. The main beam positioning and clamping tool is used for feeding, positioning and clamping the main beam, the distance sensor 302 is used for detecting the distance between the main beam and the main beam, three fixed points are taken from the outer arc of the main body of the anti-collision beam, after the coordinates of the three points on the main beam are determined, an arc is automatically calculated and generated, the arc is determined, the arc is compared with the size standard of a workpiece, and whether the bending radian of the main body is qualified or not is automatically judged.
As shown in fig. 4, the casting positioning and clamping tool mainly meets the positioning and clamping requirements of castings, and comprises a nut profiling mold 401 and a casting material detection switch 402, wherein a nut is placed in the profiling mold, then the castings and a main beam are placed into the tool to be clamped, and finally the castings and the main beam are screwed down by using a high-strength bolt of a screwing gun. This multi-functional rifle of screwing up has the moment of torsion and sets for, moment of torsion is collected and is derived the function, and the torsion precision can reach 0.1 nm, guarantees that the product assembly elasticity degree is controllable, and the uniformity is good, possesses the unusual warning of torsion data simultaneously, prevents the production of defective products.
And after the main beam is screwed down, the rivet nut of the main beam is installed by using a rivet nut gun. The gas-liquid supercharged handheld rivet gun realizes automation of the rivet pulling process, has the functions of tension detection and abnormity alarm, and ensures that the rivet pulling process is stable and reliable. Finally, the vision detection system 206 driven by the 2-axis walking robot is adopted, after the assembly is completed, the vision detection system 206 checks the bolt assembly position and the rivet nut position to confirm whether the assembly bolt and the rivet nut exist or not, finally confirms whether the assembly is completed or not, and prevents missing assembly and the transfer of semi-finished products.
The above, only be the utility model discloses a preferred embodiment, it is not right the utility model discloses do any restriction, all according to the utility model discloses the technical entity all still belongs to any simple modification, change and the equivalent structure change of doing of above embodiment the utility model discloses technical scheme's within the scope of protection.
Claims (7)
1. The assembling and inspecting equipment for the automobile aluminum alloy anti-collision beam is characterized by comprising a rack and a loading and clamping tool mounting platform, wherein an aluminum alloy slide way is arranged on the rack, a pull riveting nut gun and a tightening gun are arranged on the slide way, the pull riveting nut gun and the tightening gun can slide on the slide way, a shaft vision detecting system is arranged on one side of the loading and clamping tool mounting platform, a control platform is arranged on one side of the rack, and a human-computer interaction touch screen is arranged on the control platform;
the material loading and clamping tool mounting table comprises a BASE mounting plate, a main beam positioning and clamping tool, a casting positioning and clamping tool and a distance sensor, wherein the main beam positioning and clamping tool and the casting positioning and clamping tool are respectively arranged at positions, corresponding to an anti-collision beam main beam and a casting, on the BASE mounting plate, and the distance sensor is positioned on one side of the BASE mounting plate.
2. The assembling and inspecting device for the automobile aluminum alloy anti-collision beam according to claim 1, wherein the casting positioning and clamping tool comprises a nut profiling mold and a casting material detection switch.
3. The assembling and inspecting device for the automobile aluminum alloy anti-collision beam according to claim 2, wherein the profiling mold is used for placing a nut, the main beam positioning and clamping tool is used for positioning and clamping a main beam, and the casting positioning and clamping tool is used for positioning and clamping a casting.
4. The assembling and inspecting device for the aluminum alloy anti-collision beam for the vehicle as claimed in claim 3, wherein the tightening gun is used for tightening bolts and nuts placed in the profiling mold.
5. The assembling and inspecting device for the aluminum alloy anti-collision beam for the vehicle as claimed in claim 4, wherein the rivet nut gun is used for installing a rivet nut of the main beam.
6. The assembling and inspecting device of an aluminum alloy anti-collision beam for the vehicle as claimed in claim 5, wherein the distance sensor is used for measuring the distance between the distance sensor and the main beam, and determining the coordinates of three points on the main beam, and the coordinates of the three points form an arc and are compared with the standard size of the workpiece.
7. The assembling and inspecting device for the automobile aluminum alloy anti-collision beam according to claim 6, wherein the visual inspection system is used for inspecting and confirming the assembling position of the assembled bolt and the position of the blind rivet nut so as to prevent neglected assembling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120067121.3U CN214418147U (en) | 2021-01-12 | 2021-01-12 | Automobile-used aluminum alloy anticollision roof beam assembly and check out test set |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120067121.3U CN214418147U (en) | 2021-01-12 | 2021-01-12 | Automobile-used aluminum alloy anticollision roof beam assembly and check out test set |
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| CN214418147U true CN214418147U (en) | 2021-10-19 |
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| CN202120067121.3U Active CN214418147U (en) | 2021-01-12 | 2021-01-12 | Automobile-used aluminum alloy anticollision roof beam assembly and check out test set |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114029747A (en) * | 2021-11-23 | 2022-02-11 | 上海和达汽车配件有限公司 | Automatic production line for multiple riveting processes of aluminum alloy anti-collision beam |
| CN114905258A (en) * | 2022-05-25 | 2022-08-16 | 湖北顺达汽车零部件有限公司 | Capping press-fitting device for anti-collision beam |
-
2021
- 2021-01-12 CN CN202120067121.3U patent/CN214418147U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114029747A (en) * | 2021-11-23 | 2022-02-11 | 上海和达汽车配件有限公司 | Automatic production line for multiple riveting processes of aluminum alloy anti-collision beam |
| CN114029747B (en) * | 2021-11-23 | 2024-03-22 | 上海和达汽车配件有限公司 | Automatic production line for multiple riveting processes of aluminum alloy anti-collision beam |
| CN114905258A (en) * | 2022-05-25 | 2022-08-16 | 湖北顺达汽车零部件有限公司 | Capping press-fitting device for anti-collision beam |
| CN114905258B (en) * | 2022-05-25 | 2024-04-02 | 湖北顺达汽车零部件有限公司 | Blocking cover press-fitting device of anti-collision beam |
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