CN214030696U - Flexible butt joint turnover device for automatic production line - Google Patents
Flexible butt joint turnover device for automatic production line Download PDFInfo
- Publication number
- CN214030696U CN214030696U CN202022567238.6U CN202022567238U CN214030696U CN 214030696 U CN214030696 U CN 214030696U CN 202022567238 U CN202022567238 U CN 202022567238U CN 214030696 U CN214030696 U CN 214030696U
- Authority
- CN
- China
- Prior art keywords
- lifting
- conveying
- plate
- sides
- overturning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Attitude Control For Articles On Conveyors (AREA)
Abstract
The utility model provides an automatic flexible butt joint turning device of production line, includes: two lifting brackets; the overturning platform is rotatably arranged on the lifting bracket; the first conveying line and the second conveying line are parallel up and down and are oppositely arranged in the overturning platform up and down; the centering mechanism is arranged on the overturning platform; the inlet photoelectric sensor and the outlet photoelectric sensor are arranged at the inlet and the outlet of the turnover device; the overturning sensor is arranged outside the rotating shaft of the overturning platform; the workpiece in-place sensor is arranged on two sides of an outlet of the turnover platform and comprises a controller, and the controller is electrically connected with the lifting cylinder, the centering cylinder, the conveying motor in the first conveying line and the second conveying line, the inlet photoelectric sensor, the outlet photoelectric sensor, the turnover sensor and the workpiece in-place sensor. The utility model provides a line is produced to flexible centre gripping butt joint automatic business turn over material of diversified product of difference, realizes that the car goes up and down, upset, assembly, butt joint product assembly line and integrative one-stop assembly move.
Description
Technical Field
The utility model relates to a product assembly line assembly technical field, concretely relates to flexible butt joint turning device of line is produced in automation, the assembly operation of specially adapted elevator car and box structure product assembly line.
Background
Car and box structure product transfer machine assembly causes manpower upset and lifting because of the constraint of its volume position to accomplish the assembly operation of assembly line, produced action and efficiency extravagant, be not conform to modern accurate production management and big era development demand.
The personalized demands of the car and box structure product market are accumulated to increase the personalized frequency of the products, so that the product assembly demands are various in personalized difference, the multi-specification expansion production of the products is promoted, different products cannot be mutually compatible, and the waste of production line scene layout and infrastructure resources is further extended.
The prior art sets up the overall arrangement with the upset part is many, and its feeding ejection of compact all is in the off-state, and the centre sets up manpower turning device or moves from other places and carry, and then accomplishes the artifical butt joint of business turn over material, and the upset in-process appears touching often and hidden danger and butt joint deviation.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to design an automatic flexible butt joint turning device of production line, the automatic line is produced to the flexible centre gripping butt joint business turn over material of solving the diversified product of difference, realizes that the car goes up and down, overturns, assembles, butt joint product assembly line and integrative one-stop assembly operation, seeks car and box structure product assembly modularization and assembles, promotes the space matching of car and box structure product line, ensures the sustainable synchronization systematization development of product assembly line.
In order to achieve the above purpose, the technical scheme of the utility model is that:
the utility model provides an automatic flexible butt joint turning device of production line, it includes: the two lifting brackets are oppositely arranged and are respectively and vertically arranged on the two bottom plates; two elevating system, set up respectively in on two lifting support, elevating system includes: the lifting guide rail is arranged along the height direction of the lifting support; the lifting plate is arranged on the sliding block on the lifting guide rail; the two rollers are respectively pivoted on the upper part and the lower part of the lifting bracket, and a lifting belt penetrates through the two rollers and is connected with the lifting plate; two rollers positioned at the lower part of the lifting support in the two lifting mechanisms are connected by a synchronous shaft; the cylinder body of the lifting cylinder is fixed on the bottom plate below the lifting support, and the end part of the piston rod of the lifting cylinder is connected to the lifting plate through a connecting piece; the lifting height sensor is arranged on one side of the lifting bracket and corresponds to the lifting plate; the turnover platform is of a frame structure and comprises two crossbeams and support rods, wherein the two crossbeams are positioned on two sides of the middle part of the longitudinal beam, the two longitudinal beams are positioned above and below the two sides of the middle part of the longitudinal beam, and the support rods are positioned at two end parts of the longitudinal beam and are vertically arranged; the middle parts of the longitudinal beams positioned at two sides are respectively provided with a mounting plate and a rotating shaft vertically arranged in the center of the outer side surface of the mounting plate, the rotating shaft is arranged on the bearing seats, and the two bearing seats are respectively arranged on the lifting plates in the two lifting mechanisms; the overturning motor and the speed reducer are arranged on the mounting plate, and the output end of the overturning motor and the speed reducer is connected with the rotating shaft; the conveying device comprises two side plates fixed on the cross beam through a connecting plate, two conveying wheels respectively pivoted to the end parts of the two side plates and a conveying belt connected to the two conveying wheels, one conveying wheel on one side of each conveying device is coaxially connected through a transmission shaft, one end part of the transmission shaft is connected with the output end of a speed reducer connected with a conveying motor, and the speed reducer is fixed on one side plate through a fixed connecting plate; in this embodiment, one end of the transmission shaft and the output end of the speed reducer are both provided with a transmission gear and a synchronous belt connected with the two transmission gears, and the speed reducer drives the synchronous belt on the transmission gear to drive the transmission shaft and the conveying wheel to rotate; two sides of two conveying devices in the overturning platform, which are parallel to the second conveying line, are respectively provided with a supporting plate which is flush with the conveying belt; centering mechanism includes: the four sliding rails and the upper sliding blocks thereof are arranged on two sides of the two beams positioned at the upper part in the overturning platform in pairs; limiting buffers are arranged at two ends of the sliding rail; the two centering baffles are arranged on the inner sides of the longitudinal beams in the overturning platform in parallel; the centering baffle is provided with a U-shaped connecting support, and the U-shaped connecting support is arranged on two sides of the two cross beams in a spanning mode and is connected to the slide blocks on the slide rails; the three connecting rods are sequentially connected through pivots, the outer end parts of the connecting rods positioned on two sides are connected to the centers of the U-shaped connecting supports on the two centering baffles through pivots, the connecting rod positioned in the middle is connected to a middle supporting rod through a pivot, and two ends of the middle supporting rod are connected to the centers of opposite surfaces of the two cross beams positioned on the upper part in the overturning platform; the cylinder body of the centering cylinder is connected with the cross beams or connected with a supporting beam, two ends of the supporting beam are connected with the two cross beams positioned at the upper part in the overturning platform, and the end part of a piston rod of the centering cylinder is connected with a connecting rod positioned in the middle; the four fixing rods are vertically arranged below the four supporting rods at the end parts of the two longitudinal beams of the turnover platform; the transmitting and receiving modules of the inlet photoelectric sensor and the outlet photoelectric sensor are respectively arranged at the inlet and the outlet of the turnover device through a bracket, and the heights of the transmitting and receiving modules are higher than that of the supporting plate in the turnover platform; the overturning sensor is arranged on the outer side surface of the mounting plate through a mounting ring, and the mounting ring is arranged outside the rotating shaft in a surrounding manner; the workpiece in-place sensors are arranged on two sides of the outlet of the overturning platform and are higher than the outer sides of the end parts of the supporting plate and the centering baffle in the overturning platform; the controller, conveying motor, entry photoelectric sensor, export photoelectric sensor, upset sensor, the equal electric connection of work piece sensor that targets in place in lift cylinder, centering cylinder, first transfer chain, the second transfer chain the controller.
Preferably, the two bottom plates below the two lifting brackets are connected through a connecting cross beam.
Compared with the prior art, the utility model the advantage or positive effect that have:
the utility model discloses break away from the broken chain of former car and box assembly line business turn over material end, manpower upset and lifting have been got rid of, the product has been solved and has been promoted the upset in-process and vary and stability, realized the product and gone up and down, the upset, the assembly, dock one-stop assembly platform of product assembly line and an organic whole, the space that has promoted car and box structure product line matches, promote the flexible centre gripping butt joint of the diversified product of difference, car and box structure product assembly environment are effectively improved comprehensively, the working condition is improved, and the production cost is reduced.
Drawings
Fig. 1 is a perspective view of an embodiment of the present invention;
fig. 2 is a perspective view of the lifting bracket and the lifting mechanism in the embodiment of the present invention;
fig. 3 is a perspective view 1 of the turning platform in the embodiment of the present invention;
fig. 4 is a perspective view 2 of the turning platform in the embodiment of the present invention;
fig. 5 is a perspective view of the turning platform in the embodiment of the present invention, fig. 3;
fig. 6 to fig. 11 are schematic views of the working states of the turnover process according to the embodiment of the present invention.
Detailed Description
Referring to fig. 1-11, the flexible butt joint turning device of automation line, it includes:
the two lifting brackets 1 and 1 'are oppositely arranged and are respectively and vertically arranged on the two bottom plates 101 and 101';
two elevating system 2, 2 'set up respectively on two lifting support 1, 1', elevating system 2 (taking elevating system 2 as an example, the same below) includes:
the lifting device comprises a lifting guide rail 21 and an upper sliding block 22 thereof, wherein the lifting guide rail 21 is arranged along the height direction of the lifting support 1;
a lifting plate 23 provided on the slider 22 on the lifting rail 21;
two rollers 24, 24 'are respectively pivoted on the upper and lower parts of the lifting bracket 1, and a lifting belt 25 is arranged through the two rollers 24, 24' and connected with the lifting plate 23; two rollers positioned at the lower parts of the lifting brackets 1 and 1 'in the two lifting mechanisms 2 and 2' are connected by a synchronous shaft 29;
a lifting cylinder 26, the cylinder body of which is fixed on the bottom plate 101 below the lifting bracket 1, and the end part of the piston rod of which is connected with the lifting plate 23 through a connecting piece;
a lifting height sensor 28, which is arranged at one side of the lifting bracket 1, 1' and corresponds to the lifting plate;
the overturning platform 3 is of a frame structure and comprises two longitudinal beams 31 and 31 ' which are positioned above and below two sides, two cross beams 32 and 32 ' which are positioned above and below two sides of the middle parts of the longitudinal beams 31 and 31 ', and supporting rods 33 and 33 ' which are positioned at two end parts of the longitudinal beams 31 and 31 ' and are vertically arranged; the middle parts of the longitudinal beams 31 and 31 'on the two sides are respectively provided with a mounting plate 35 and 35' and a rotating shaft 36 and 36 'vertically arranged in the center of the outer side surface of the mounting plate 35 and 35', the rotating shaft 36 and 36 'is arranged on the bearing seat 37 and 37', and the two bearing seats 37 and 37 'are respectively arranged on the lifting plate 23 in the two lifting mechanisms 2 and 2'; the overturning motor 38 and the speed reducer are arranged on the mounting plate 35, and the output end of the overturning motor is connected with the rotating shaft 36;
a first conveying line 4 and a second conveying line 5, which are arranged in parallel up and down and are opposite to each other on a cross beam 32 and 32 ' arranged up and down in the turnover platform 3, wherein the first conveying line 4 (taking the first conveying line 4 as an example, the same below) and the second conveying line 5 respectively comprise two conveying devices 41 and 41 ' arranged in parallel, the conveying device 41 comprises two side plates 411 fixed on the cross beam 32 through connecting plates, two conveying wheels 412 respectively pivoted to the end parts of the two side plates 411 and a conveying belt 413 connected to the two conveying wheels 412, one side conveying wheels of the two conveying devices 41 and 41 ' are coaxially connected through a transmission shaft 414, one end part of the transmission shaft 414 is connected with an output end of a speed reducer 416 connected with a conveying motor 415, and the speed reducer 416 is fixed on one side plate 411 through a fixed connecting plate 417; in this embodiment, one end of the transmission shaft 414 and the output end of the speed reducer 416 are both provided with a transmission gear and a synchronous belt connected with the two transmission gears, and the speed reducer drives the transmission gear to drive the transmission shaft and the conveying wheel to rotate;
two sides of two conveying devices in the overturning platform 3, which are parallel to the second conveying line 5, are respectively provided with a supporting plate 34 which is flush with the conveying belt;
the four slide rails 61 and the upper slide blocks thereof are arranged on two sides of the two beams 32 positioned on the upper part in the overturning platform 3; limiting buffers are arranged at the two ends of the sliding rail 61;
two pairs of baffles 62, 62 'are arranged in parallel inside the longitudinal beams 31, 31' of the roll-over platform 3; u-shaped connecting brackets 63 and 63 ' are arranged on the centering baffle plates 62 and 62 ', and the U-shaped connecting brackets 63 and 63 ' are arranged on two sides of the two cross beams 32 in a spanning mode and connected to the upper sliding blocks of the sliding rails 61;
the three connecting rods 64, 64 'and 64' are sequentially and pivotally connected, the outer end parts of the connecting rods 64 and 64 'positioned at the two sides are pivotally connected to the centers of the U-shaped connecting brackets 63 and 63' on the two centering baffle plates 62 and 62 ', the connecting rod 64' positioned in the middle is pivotally connected to a middle supporting rod 65, and the two ends of the middle supporting rod 65 are connected to the centers of the opposite surfaces of the two cross beams 32 positioned at the upper part in the overturning platform 3;
the cylinder body of the centering cylinder 66 is connected with the cross beam 32 or connected with a supporting beam 67, two ends of the supporting beam 67 are connected with the two cross beams 32 positioned at the upper part in the overturning platform 3, and the end part of the piston rod of the centering cylinder is connected with the connecting rod 64' positioned at the middle;
the four fixing rods 7 and 7 ' are vertically arranged below the four supporting rods 33 and 33 ' at the end parts of the two longitudinal beams 31 and 31 ' of the turnover platform 3;
the entrance photoelectric sensor 8 and the exit photoelectric sensor 9, the emitting and receiving modules of which are respectively arranged at the entrance and the exit of the turnover device through a bracket, and the height of which is higher than the supporting plate 34 in the turnover platform 3;
the turnover sensors 10 and 10 ' are arranged on the outer side surfaces of the mounting plates 35 and 35 ' through mounting rings 11, and the mounting rings 11 are arranged outside the rotating shaft 36 ' in a surrounding mode;
the workpiece in-position sensors 12 are arranged at two sides of the outlet of the overturning platform 3, and the height of the workpiece in-position sensors is higher than the outer sides of the end parts of the supporting plate 34 and the centering baffle plate 62' in the overturning platform 3;
and the lifting cylinder, the centering cylinder, the conveying motors in the first conveying line 4 and the second conveying line 5, the inlet photoelectric sensor 8, the outlet photoelectric sensor 9, the turnover sensors 10 and 10' and the workpiece in-place sensor 12 are all electrically connected with the controller (not shown).
Preferably, the two bottom plates below the two lifting brackets are connected through a connecting cross beam.
The utility model discloses the working process is as follows:
the workpiece 100 is conveyed to an inlet of the turnover device through a front end assembly line, the photoelectric sensor 8 at the inlet detects the workpiece 100, and the second conveying line 5 starts to be started; the workpiece 100 is conveyed to the right position (detected by a sensor), the second conveying line 5 stops rotating, and the centering mechanism 6 centers and clamps the workpiece 100;
after the centering mechanism 6 finishes clamping, the lifting cylinder 26 pushes the overturning platform 3 to ascend to a high position;
the overturning motor 38 drives the overturning platform 3 to overturn for 180 degrees, and the overturning sensors 10 and 10' are used for monitoring the overturning process in real time in the overturning process; after the overturning is finished, the lifting cylinder 26 drives the overturning platform 3 to descend to the lowest position;
after the overturning platform 3 descends to the right position, the first conveying line 4 starts to convey the workpiece 100 out of the overturning platform 3;
when the workpiece 100 is detected to be completely conveyed out of the turnover platform 3, the turnover device reversely executes the above actions to an initial state, and waits for the next cycle.
To sum up, the utility model solves the problem of assembly bottleneck of elevator car and box structure products in the prior art, executes lifting and turning functions of the car and box structure products, promotes intelligent mechanization of assembly of the car and box structure products, reduces consumption and enhances productivity; a one-stop assembly platform integrating lift car lifting, overturning, assembling and product butt-joint assembly lines is manufactured; and flexible clamping of different car and box structure products is established, and flexible assembly butt joint of deviation of the car and box structure products is promoted.
Claims (2)
1. The utility model provides an automatic flexible butt joint turning device of production line which characterized in that includes:
the two lifting brackets are oppositely arranged and are respectively and vertically arranged on the two bottom plates;
two elevating system, set up respectively in on two lifting support, elevating system includes:
the lifting guide rail is arranged along the height direction of the lifting support;
the lifting plate is arranged on the sliding block on the lifting guide rail;
the two rollers are respectively pivoted on the upper part and the lower part of the lifting bracket, and a lifting belt penetrates through the two rollers and is connected with the lifting plate; two rollers positioned at the lower part of the lifting support in the two lifting mechanisms are connected by a synchronous shaft;
the cylinder body of the lifting cylinder is fixed on the bottom plate below the lifting support, and the end part of the piston rod of the lifting cylinder is connected to the lifting plate through a connecting piece;
the lifting height sensor is arranged on one side of the lifting bracket and corresponds to the lifting plate;
the turnover platform is of a frame structure and comprises two crossbeams and support rods, wherein the two crossbeams are positioned on two sides of the middle part of the longitudinal beam, the two longitudinal beams are positioned above and below the two sides of the middle part of the longitudinal beam, and the support rods are positioned at two end parts of the longitudinal beam and are vertically arranged; the middle parts of the longitudinal beams positioned at two sides are respectively provided with an installation plate and a rotating shaft vertically arranged in the center of the outer side surface of the installation plate, the two rotating shafts are respectively arranged on a bearing seat, and the two bearing seats are respectively arranged on the lifting plates in the two lifting mechanisms; the overturning motor and the speed reducer are arranged on the mounting plate, and the output end of the overturning motor and the speed reducer is connected with the rotating shaft;
the conveying device comprises two side plates fixed on the cross beam through a connecting plate, two conveying wheels respectively pivoted to the end parts of the two side plates and a conveying belt connected to the two conveying wheels, one conveying wheel on one side of each conveying device is coaxially connected through a transmission shaft, one end part of the transmission shaft is connected with the output end of a speed reducer connected with a conveying motor, and the speed reducer is fixed on one side plate through a fixed connecting plate; one end of the transmission shaft and the output end of the speed reducer are both provided with a transmission gear and a synchronous belt connected with the two transmission gears, and the speed reducer drives the synchronous belt on the transmission gear to drive the transmission shaft and the conveying wheel to rotate;
two sides of two conveying devices in the overturning platform, which are parallel to the second conveying line, are respectively provided with a supporting plate which is flush with the conveying belt;
centering mechanism includes:
the four sliding rails and the upper sliding blocks thereof are arranged on two sides of the two beams positioned at the upper part in the overturning platform in pairs; limiting buffers are arranged at two ends of the sliding rail;
the two centering baffles are arranged on the inner sides of the longitudinal beams in the overturning platform in parallel; the centering baffle is provided with a U-shaped connecting support, and the U-shaped connecting support is arranged on two sides of the two cross beams in a spanning mode and is connected to the slide blocks on the slide rails;
the three connecting rods are sequentially connected through pivots, the outer end parts of the connecting rods positioned on two sides are connected to the centers of the U-shaped connecting supports on the two centering baffles through pivots, the connecting rod positioned in the middle is connected to a middle supporting rod through a pivot, and two ends of the middle supporting rod are connected to the centers of opposite surfaces of the two cross beams positioned on the upper part in the overturning platform;
the cylinder body of the centering cylinder is connected with the cross beams or connected with a supporting beam, two ends of the supporting beam are connected with the two cross beams positioned at the upper part in the overturning platform, and the end part of a piston rod of the centering cylinder is connected with a connecting rod positioned in the middle;
the four fixing rods are vertically arranged below the four supporting rods at the end parts of the two longitudinal beams of the turnover platform;
the transmitting and receiving modules of the inlet photoelectric sensor and the outlet photoelectric sensor are respectively arranged at the inlet and the outlet of the turnover device through a bracket, and the heights of the transmitting and receiving modules are higher than that of the supporting plate in the turnover platform;
the overturning sensor is arranged on the outer side surface of the mounting plate through a mounting ring, and the mounting ring is arranged outside the rotating shaft in a surrounding manner;
the workpiece in-place sensors are arranged on two sides of the outlet of the overturning platform and are higher than the outer sides of the end parts of the supporting plate and the centering baffle in the overturning platform;
the controller, conveying motor, entry photoelectric sensor, export photoelectric sensor, upset sensor, the equal electric connection of work piece sensor that targets in place in lift cylinder, centering cylinder, first transfer chain, the second transfer chain the controller.
2. The flexible docking and flipping apparatus of claim 1, wherein the two lower bottom plates of the two lifting brackets are connected by a connecting beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022567238.6U CN214030696U (en) | 2020-11-09 | 2020-11-09 | Flexible butt joint turnover device for automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022567238.6U CN214030696U (en) | 2020-11-09 | 2020-11-09 | Flexible butt joint turnover device for automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214030696U true CN214030696U (en) | 2021-08-24 |
Family
ID=77357376
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022567238.6U Active CN214030696U (en) | 2020-11-09 | 2020-11-09 | Flexible butt joint turnover device for automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214030696U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114313933A (en) * | 2021-12-17 | 2022-04-12 | 广东碧品居建筑工业化有限公司 | Lifting turnover device |
-
2020
- 2020-11-09 CN CN202022567238.6U patent/CN214030696U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114313933A (en) * | 2021-12-17 | 2022-04-12 | 广东碧品居建筑工业化有限公司 | Lifting turnover device |
| CN114313933B (en) * | 2021-12-17 | 2023-11-28 | 广东碧品居建筑工业化有限公司 | Lifting turnover device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204523930U (en) | Hydraulic press automation tensioning system | |
| CN106185154B (en) | A kind of nuclear power evaporator U-tube automatic warehouse equipment and its control method | |
| CN105346942A (en) | Circular conveying mechanism for tooling boards | |
| CN104555317A (en) | Automatic circular feeding system | |
| CN104526343A (en) | Automatic spring support assembly machine and spring support assembly method thereof | |
| CN214030696U (en) | Flexible butt joint turnover device for automatic production line | |
| CN103878265B (en) | A kind of workpiece automatic transmission system | |
| CN112875306A (en) | Automatic unloading pile up neatly mechanism of fluting | |
| CN114455294A (en) | Flexible butt joint turnover device for automatic production line | |
| CN214732773U (en) | Automatic unloading pile up neatly mechanism of fluting | |
| CN203764825U (en) | Automatic workpiece conveying system | |
| CN203581877U (en) | Automatic circulation feeding system | |
| CN212557877U (en) | Charging tray buffer memory mechanism of annex support assembly line | |
| CN201154844Y (en) | Up and down conveying machine for metal parts | |
| CN217376257U (en) | Wet blank conveying device of honeycomb ceramic wet blank and foam tool overturning separator | |
| CN110053955A (en) | A kind of automation lifting transportation system | |
| CN110976347A (en) | Automatic waste removing system and method for sectional materials | |
| CN206013614U (en) | Nuclear power evaporator U-tube automatic warehouse equipment | |
| CN115832482A (en) | Novel battery discharging equipment and process | |
| CN201284133Y (en) | Fork type transfer mechanism of car body transshipment system | |
| CN210504635U (en) | Automatic production equipment for starter propagation and stacking | |
| CN106379022A (en) | Novel double-decorative panel production equipment | |
| CN205366915U (en) | Large -scale framework transfer chain | |
| CN220299643U (en) | Plant oil drum conveying device | |
| CN217346830U (en) | Tire building machine equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |