CN213976059U - Ceramic tile carrying and laser etching system - Google Patents
Ceramic tile carrying and laser etching system Download PDFInfo
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- CN213976059U CN213976059U CN202022652747.9U CN202022652747U CN213976059U CN 213976059 U CN213976059 U CN 213976059U CN 202022652747 U CN202022652747 U CN 202022652747U CN 213976059 U CN213976059 U CN 213976059U
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Abstract
The utility model discloses a tile carrying and laser etching system, which comprises a baking oven, wherein the baking oven comprises a baking oven and a conveyor belt; a ceramic tile arranging device is arranged beside the baking oven; a laser etching module for performing laser etching LOGO on the surface of the ceramic tile is arranged above the ceramic tile arranging device; a pallet conveying mechanism for conveying the pallet is arranged beside the ceramic tile arranging device; the pallet conveying mechanism comprises a pallet storage device and a pallet conveying line; the manipulator is also included. The utility model discloses a ceramic tile transport, radium carving system can realize the whole process regular, radium carving LOGO, pile up neatly, automatic unloading to baking, the gesture of ceramic tile through setting up bake out furnace, the regular device of ceramic tile, radium carving module, pallet transport mechanism and manipulator, and degree of automation is high, can promote work efficiency by a wide margin.
Description
Technical Field
The utility model relates to an automation equipment field especially relates to a ceramic tile transport, radium carving system.
Background
In the traditional ceramic tile production enterprises, the process of blanking and stacking from a production line after ceramic tiles are fired is generally finished manually, the operation intensity is high, the operation efficiency is low, meanwhile, the operation environment is more in dust, and the health of operators is damaged due to long-term operation, so that the problem that the carrying process is urgently to be solved in an automatic mode is solved; ceramic tile surface radium carving LOGO work, for repeatability, accurate nature work, current radium carving operation to the ceramic tile needs the process alone to accomplish, could carry out the unloading pile up neatly after accomplishing radium carving LOGO operation.
SUMMERY OF THE UTILITY MODEL
The purpose of the invention is as follows: in order to overcome the not enough of existence among the prior art, the utility model provides a can carry out full-automatic baking, regular, radium carving LOGO and ceramic tile transport, radium carving system of pile up neatly to the ceramic tile.
The technical scheme is as follows: in order to achieve the purpose, the tile carrying and laser etching system comprises a baking oven, wherein the baking oven comprises a baking oven and a conveyor belt;
a ceramic tile arranging device is arranged beside the baking oven and used for accurately adjusting the position and posture of a ceramic tile so as to be placed accurately;
a laser etching module for performing laser etching LOGO on the surface of the ceramic tile is arranged above the ceramic tile arranging device;
a pallet conveying mechanism for conveying the pallet is arranged beside the ceramic tile arranging device; the pallet conveying mechanism comprises a pallet storage device and a pallet conveying line;
the device also comprises a manipulator; the manipulator is used for carrying ceramic tiles among the baking oven, the ceramic tile arranging device and the pallet conveying mechanism;
the baking oven also comprises a visual positioning system, a light source and a light barrier arranged above the light source; the vision positioning system is used for shooting the pose of the output ceramic tile on the conveyor belt.
Further, the ceramic tile arranging device comprises a mounting base and a four-side arranging mechanism; the mounting base is fixedly arranged, and the upper surface of the mounting base is a fixed mounting plate; the four-surface regulating mechanisms are arranged in two groups, and the two groups of four-surface regulating mechanisms are symmetrically arranged on the fixed mounting plate and can act on four side surfaces of the ceramic tile placed at the regulating station where the four-surface regulating mechanisms are located;
the four-surface regulating mechanism comprises a first surface regulating device and a second surface regulating device which are arranged oppositely and used for clamping a pair of opposite vertical surfaces of the ceramic tile; a third face straightening device is also included for gripping another pair of opposed vertical faces of the tile.
Furthermore, the third surface regulating device consists of a clamping cylinder and vertical clamping plates, and the clamping cylinder can drive the two vertical clamping plates to be opened and closed relatively; and the vertical clamping plate is provided with a roller.
Further, the first face-normalization device comprises:
the first push-pull air cylinder and the first clamping plate; the first push-pull air cylinder can push the first clamping plate to vertically move relative to the vertical clamping plate;
the second face regulating device comprises a second push-pull air cylinder and a second clamping plate, and the second push-pull air cylinder is used for pushing the second clamping plate to move relative to the first clamping plate so as to be matched with the vertical clamping plate and the first clamping plate to clamp and position the ceramic tile on four sides;
when the first clamping plate and the second clamping plate push the ceramic tile to move, the roller on the vertical clamping plate is contacted with the other two side surfaces of the ceramic tile;
the second surface regulating device is arranged in the middle of the two groups of first surface regulating devices and can alternately perform regulating and positioning work with the two groups of first surface regulating devices.
Further, the manipulator comprises a mechanical arm and a paw, and the paw consists of a paw seat and a sucker;
the gripper also comprises a fixed seat fixedly arranged on the gripper seat and a lifting rod capable of lifting relative to the fixed seat; the sucker is arranged at the lower end of the lifting rod, the lifting rod slides in a set sliding range relative to the fixed seat, and the lifting rod is provided with a detection end; and a sensor for detecting the detection end is further installed on the paw seat.
Further, the radium carving module includes:
the mounting direction of the two X-axis linear modules arranged in parallel is the same as the moving direction of the first clamping plate;
the Y-axis linear module is arranged on the sliding blocks of the two X-axis linear modules;
the Z-axis lifting module is arranged on the Y-axis linear module;
and the laser engraving machine is fixedly arranged on the Z-axis lifting module.
Further, the pallet storage device comprises a pallet storage rack for storing pallets, a pallet distributing device, a lifting mechanism and a pallet conveying device; the pallet conveying device is arranged at the lower side of the pallet storage rack; the lifting mechanism can drive all pallets in the pallet storage rack to vertically lift; the pallet distributing device comprises a stop lever which can enter and exit the pallet storage rack;
the pallet transfer line is in butt joint with the pallet conveying device, and the conveying directions of the pallet transfer line and the pallet conveying device are perpendicular to each other.
Has the advantages that: the utility model discloses a ceramic tile transport, radium carving system can realize the whole process regular, radium carving LOGO, pile up neatly, automatic unloading to baking, the gesture of ceramic tile through setting up bake out furnace, the regular device of ceramic tile, radium carving module, pallet transport mechanism and manipulator, and degree of automation is high, can promote work efficiency by a wide margin.
Drawings
FIG. 1 is an overall layout of a tile handling and laser engraving system;
FIG. 2 is a first view structural diagram of a tile organizing device;
FIG. 3 is a second view structural diagram of the tile collating device;
FIG. 4 is a structural view of a robot;
FIG. 5 is a view of the structure of the gripper;
FIG. 6 is a structural view of a Z-axis lifting module;
FIG. 7 is a cross-sectional view of the Z-axis lifting module;
fig. 8 is a block diagram of the pallet transport mechanism.
In the figure: 1-baking oven; 11-a baking oven; 12-a conveyor belt; 13-a visual positioning system; 14-a light source; 15-light barrier; 2-a tile arranging device; 21-mounting a base; 211-fixed mounting plate; 22-a four-side warping mechanism; 221-a first face warping device; 2211-a first push-pull cylinder; 2212-first splint; 222-a second face-warping device; 2221-second push-pull cylinder; 2222-second splint; 223-a third face warping device; 2231-a clamping cylinder; 2232-vertical splint; 2233-rollers; 3-laser etching module; 31-X axis linear module; a 32-Y axis linear module; a 33-Z axis lifting module; 34-laser engraving machine; 331-supporting the lower plate; 332-supporting the upper plate; 333-guide shaft; 334-lower slider; 335-upper slide; 336-connecting rod; 337-lead screw; 338-lead screw nut; 339-adjusting knob; 4-pallet transport mechanism; 41-pallet storage means; 42-pallet transfer line; 411-pallet storage rack; 412-pallet splitting means; 4121-shift lever; 413-a lifting mechanism; 414-pallet conveying means; 5-mechanical arm.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
The tile carrying and laser etching system as shown in fig. 1 comprises a baking oven 1, wherein the baking oven 1 comprises a baking box 11 and a conveyor belt 12; a ceramic tile arranging device 2 is arranged beside the baking oven 1, and the ceramic tile arranging device 2 is used for accurately adjusting the position and posture of a ceramic tile so as to be placed accurately; a laser engraving module 3 for performing laser engraving LOGO on the surface of the ceramic tile is arranged above the ceramic tile arranging device 2; a pallet conveying mechanism 4 for conveying pallets is arranged beside the ceramic tile arranging device 2; the pallet transport mechanism 4 comprises a pallet storage device 41 and a pallet transfer line 42;
the ceramic tile carrying and laser etching system also comprises a manipulator 5 and a controller; the manipulator 5 is used for carrying ceramic tiles among the baking oven 1, the ceramic tile arranging device 2 and the pallet conveying mechanism 4; the controller is electrically connected with the ceramic tile arranging device 2, the laser engraving module 3, the pallet conveying mechanism 4 and the manipulator 5;
the baking oven 1 further comprises a vision positioning system 13, a light source 14 and a light barrier 15 arranged above the light source, wherein the light source 14 and the light barrier 15 provide vision conditions for the vision positioning system 13 to acquire images; the vision positioning system 13 is used for shooting the pose of the output ceramic tile on the conveyor belt 12, and the controller can adjust the pose of the manipulator 5 according to the pose information obtained by the image so as to capture the ceramic tile.
As shown in fig. 2 and fig. 3, the tile arranging device 2 includes a mounting base 21 and a four-side arranging mechanism 22; the mounting base 21 is fixedly arranged, and the upper surface of the mounting base is provided with a fixed mounting plate 211; the four-surface regulating mechanisms 22 are arranged in two groups, and the two groups of four-surface regulating mechanisms 22 are symmetrically arranged on the fixed mounting plate 211 and can act on four vertical side surfaces of the ceramic tile placed at the regulating station;
the four-side arranging mechanism 22 comprises a first side arranging device 221 and a second side arranging device 222 which are arranged oppositely and are used for clamping a pair of opposite vertical surfaces of a ceramic tile; a third face straightening device 223 is also included for gripping another pair of opposed vertical faces of the tile.
The third surface regulating device 223 is composed of a clamping cylinder 2231 and vertical clamping plates 2232, and the clamping cylinder 2231 can drive the two vertical clamping plates 2232 to open and close relatively; the vertical clamping plate 2232 is provided with a roller 2233.
The first surface regularizing device 221 includes a first push-pull cylinder 2211 and a first clamp plate 2212; the first push-pull cylinder 2211 can push the first clamping plate 2212 to vertically move relative to the vertical clamping plate 2232; the second facing device 222 comprises a second push-pull cylinder 2221 and a second clamping plate 2222, the second push-pull cylinder 2221 is used for pushing the second clamping plate 2222 to move relatively to the first clamping plate 2212 so as to cooperate with the vertical clamping plate 2232 and the first clamping plate 2212 to clamp and position the tiles on four sides; when the first clamping plate 2212 and the second clamping plate 2222 push the tiles to move, the rollers 2233 on the vertical clamping plate 2232 contact with the other two sides of the tiles; the second surface-warping device 222 is disposed at the middle position between the two sets of first surface-warping devices 221, and can alternately perform warping and positioning operations with the two sets of first surface-warping devices 221.
In operation, the third surface arranging device 223 performs the arranging operation, and then the first surface arranging device 221 and the second surface arranging device 222 act on the tile again, and the vertical clamping plate 2232 is provided with the roller 2233, so that the tile can still move relative to the vertical clamping plate 2232 after being clamped by the third surface arranging device 223.
The manipulator 5 comprises a mechanical arm 51 and a claw 52, as shown in fig. 4 and 5, the claw 52 is composed of a claw seat 521 and a suction cup 522; the gripper 52 further comprises a fixed seat 523 fixedly mounted on the gripper seat 521, and a lifting rod 524 capable of lifting relative to the fixed seat 523; the suction cup 522 is mounted at the lower end of the lifting rod 524, the lifting rod 524 slides in a set sliding range relative to the fixed seat 523, and the lifting rod 524 has a detection end; the gripper seat 521 is further provided with a sensor 525 for detecting the detection end, and the controller can determine whether the robot arm 51 is lowered to the proper position according to a signal of the sensor 525 to determine whether the suction cup 522 can perform suction or release.
The laser engraving module 3 comprises two X-axis linear modules 31, a Y-axis linear module 32, a Z-axis lifting module 33 and a laser engraving machine 34 which are arranged in parallel, and the installation direction of the X-axis linear module 31 is the same as the movement direction of the first clamping plate 2212; the Y-axis linear module 32 is arranged on the sliding blocks of the two X-axis linear modules 31; the Z-axis lifting module 33 is arranged on the Y-axis linear module 32; the laser engraving machine 34 is fixedly arranged on the Z-axis lifting module 33;
as shown in fig. 6 and 7, the Z-axis lifting module 33 includes a lower supporting plate 331 and an upper supporting plate 332; two guide shafts 333 are fixedly mounted on the support lower plate 331 and the support upper plate 332 respectively, all the guide shafts 333 are parallel to each other, a lower slide block 334 is mounted on the support lower plate 331 in a sliding manner, and an upper slide block 335 is mounted on the support upper plate 332 in a sliding manner; the Z-axis lifting module 33 further comprises at least one linkage, which comprises two connecting rods 336 hinged to form an X shape; two ends of one of the connecting rods 336 are respectively hinged on the upper sliding block 335 and the supporting lower plate 331, and two ends of the other connecting rod 336 are respectively hinged on the lower sliding block 334 and the supporting upper plate 332; a lead screw 337 is rotatably mounted on the supporting upper plate 332, and a lead screw nut 338 which is matched with the lead screw 337 in a lead screw pair manner is mounted on the upper sliding block 335; an adjusting knob 339 is fixed at the end of the lead screw 337, and the laser engraving machine 34 is installed on the supporting upper plate 332; the height of the laser carving machine 34 can be adjusted by rotating the adjusting knob 339 to adapt to tiles of different specifications.
As shown in fig. 8, the pallet storage device 41 includes a pallet storage rack 411 for storing pallets, a pallet distribution device 412, a lifting mechanism 413, and a pallet conveying device 414; the pallet conveyor 414 is disposed under the pallet storage rack 411; the lifting mechanism 413 can drive all pallets placed in the pallet storage rack 411 to vertically lift; the pallet distribution device 412 includes a stop lever 4121 that can move into and out of the interior of the pallet storage rack 411; the pallet transfer lines 42 interface with the pallet transport 414 in a direction perpendicular to each other. In operation, in an initial state, the stop lever 4121 is in an extended state and jacks up all pallets, the lifting mechanism 413 first performs a lifting operation to jack up all pallets, when the pallets need to be separated, the lifting mechanism 413 descends to a first height, then the stop lever 4121 extends to the lower side of the second-layer pallet at the lowest position, the lifting mechanism 413 continues to descend to the lowest position, so that the stop lever 4121 jacks up all pallets except the pallet at the lowest layer, the pallet at the lowest layer falls onto the pallet conveying device 414, and the pallet conveying device 414 conveys the pallet to the transfer line 42.
An automatic blanking and laser etching method based on the controller of the tile carrying and laser etching system comprises the following steps A1-A4:
step A1, controlling the manipulator 5 to grab the ceramic tile from the baking oven 1 and place the ceramic tile to the ceramic tile arranging device 2;
step A2, controlling the ceramic tile arranging device 2 to arrange the positions of the ceramic tiles;
step A3, controlling the laser etching module 3 to carry out laser etching work on the surface of the ceramic tile;
step A4, controlling the manipulator 5 to grab the ceramic tile regulated by the ceramic tile regulating device 2 and to stack the ceramic tile onto the pallet of the pallet conveying mechanism 4.
Further, the method comprises the following steps B1-B3:
step B1, judging whether the current pallet is full of ceramic tiles, if so, executing the following steps;
step B2, controlling the pallet conveying mechanism 4 to move the pallet fully piled with ceramic tiles forward by a step distance;
step B3, controlling the pallet storage device 41 to dispense an empty pallet to the pallet transfer line 42.
The utility model discloses a ceramic tile transport, radium carving system can realize the whole process regular, radium carving LOGO, pile up neatly, automatic unloading to baking, the gesture of ceramic tile through setting up bake out furnace, the regular device of ceramic tile, radium carving module, pallet transport mechanism and manipulator, and degree of automation is high, can promote work efficiency by a wide margin.
The above description is only a preferred embodiment of the present invention, and it should be noted that: for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be considered as the protection scope of the present invention.
Claims (7)
1. A tile carrying and laser etching system is characterized by comprising a baking oven (1), wherein the baking oven (1) comprises a baking box (11) and a conveyor belt (12);
a ceramic tile arranging device (2) is arranged beside the baking oven (1) and used for accurately adjusting the position and posture of a ceramic tile so as to be placed accurately;
a laser etching module (3) for performing laser etching LOGO on the surface of the ceramic tile is arranged above the ceramic tile arranging device (2);
a pallet conveying mechanism (4) for conveying pallets is arranged beside the ceramic tile arranging device (2); the pallet transport mechanism (4) comprises a pallet storage device (41) and a pallet transfer line (42);
the device also comprises a manipulator (5); the manipulator (5) is used for carrying ceramic tiles among the baking oven (1), the ceramic tile arranging device (2) and the pallet conveying mechanism (4);
the baking oven (1) further comprises a visual positioning system (13), a light source (14) and a light barrier (15) arranged above the light source; the vision positioning system (13) is used for shooting the pose of the output ceramic tile on the conveying belt (12).
2. The tile handling, laser engraving system of claim 1, wherein the tile organizing device (2) comprises a mounting base (21) and a four-sided organizing mechanism (22); the mounting base (21) is fixedly arranged, and the upper surface of the mounting base is a fixed mounting plate (211); the four-surface regulating mechanisms (22) are arranged in two groups, the two groups of four-surface regulating mechanisms (22) are symmetrically arranged on the fixed mounting plate (211) and can act on four side surfaces of the ceramic tile placed at the regulating station;
the four-surface regulating mechanism (22) comprises a first surface regulating device (221) and a second surface regulating device (222) which are oppositely arranged and are used for clamping a pair of opposite vertical surfaces of the ceramic tile; a third face straightening device (223) is also included for gripping another pair of opposed vertical faces of the tile.
3. The tile carrying and laser engraving system as claimed in claim 2, wherein the third surface regulating device (223) is composed of a clamping cylinder (2231) and vertical clamping plates (2232), and the clamping cylinder (2231) can drive the two vertical clamping plates (2232) to open and close relatively; and the vertical clamping plate (2232) is provided with a roller (2233).
4. The tile handling, laser engraving system of claim 3, wherein the first face normalization device (221) comprises:
a first push-pull cylinder (2211) and a first clamp plate (2212); the first push-pull air cylinder (2211) can push the first clamping plate (2212) to vertically move relative to the vertical clamping plate (2232);
the second surface regulating device (222) comprises a second push-pull air cylinder (2221) and a second clamping plate (2222), wherein the second push-pull air cylinder (2221) is used for pushing the second clamping plate (2222) to move relative to the first clamping plate (2212) so as to cooperate with the vertical clamping plate (2232) and the first clamping plate (2212) to clamp and position the ceramic tile on four surfaces;
when the first clamping plate (2212) and the second clamping plate (2222) push the ceramic tile to move, the rollers (2233) on the vertical clamping plate (2232) are contacted with the other two sides of the ceramic tile;
the second surface warping device (222) is arranged in the middle of the two groups of first surface warping devices (221) and can alternately perform warping and positioning work with the two groups of first surface warping devices (221).
5. The tile handling and laser engraving system according to claim 1, wherein the robot arm (5) comprises a mechanical arm (51) and a gripper (52), wherein the gripper (52) consists of a gripper seat (521) and a suction cup (522);
the gripper (52) further comprises a fixed seat (523) fixedly mounted on the gripper seat (521) and a lifting rod (524) capable of lifting relative to the fixed seat (523); the sucker (522) is installed at the lower end of the lifting rod (524), the lifting rod (524) slides in a set sliding range relative to the fixed seat (523), and the lifting rod (524) is provided with a detection end; and a sensor (525) for detecting the detection end is also arranged on the paw seat (521).
6. The tile handling, laser engraving system of claim 4, wherein the laser engraving module (3) comprises:
the mounting direction of the two X-axis linear modules (31) arranged in parallel is the same as the moving direction of the first clamping plate (2212);
a Y-axis linear module (32) which is arranged on the slide blocks of the two X-axis linear modules (31);
the Z-axis lifting module (33) is installed on the Y-axis linear module (32);
and the laser carving machine (34) is fixedly arranged on the Z-axis lifting module (33).
7. The tile handling, laser engraving system of claim 1, wherein the pallet storage device (41) comprises a pallet storage rack (411) for storing pallets, a pallet splitting device (412), a lifting mechanism (413), and a pallet transport device (414); the pallet conveyor (414) is arranged at the lower side of the pallet storage rack (411); the lifting mechanism (413) can drive all pallets in the pallet storage rack (411) to vertically lift; the pallet distributing device (412) comprises a stop lever (4121) which can enter and exit the interior of the pallet storage rack (411);
the pallet transfer line (42) is coupled to the pallet transport (414) in a direction perpendicular to the direction of transport.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022652747.9U CN213976059U (en) | 2020-11-17 | 2020-11-17 | Ceramic tile carrying and laser etching system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022652747.9U CN213976059U (en) | 2020-11-17 | 2020-11-17 | Ceramic tile carrying and laser etching system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213976059U true CN213976059U (en) | 2021-08-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022652747.9U Active CN213976059U (en) | 2020-11-17 | 2020-11-17 | Ceramic tile carrying and laser etching system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213976059U (en) |
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2020
- 2020-11-17 CN CN202022652747.9U patent/CN213976059U/en active Active
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