CN213949563U - Automatic rack mounting machine - Google Patents
Automatic rack mounting machine Download PDFInfo
- Publication number
- CN213949563U CN213949563U CN202021990643.2U CN202021990643U CN213949563U CN 213949563 U CN213949563 U CN 213949563U CN 202021990643 U CN202021990643 U CN 202021990643U CN 213949563 U CN213949563 U CN 213949563U
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- rack
- frame
- automatic
- lifting
- lifting frame
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- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 230000005540 biological transmission Effects 0.000 claims description 27
- 210000000078 claw Anatomy 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 235000001674 Agaricus brunnescens Nutrition 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 3
- 230000006641 stabilisation Effects 0.000 abstract description 3
- 238000011105 stabilization Methods 0.000 abstract description 3
- 241000233866 Fungi Species 0.000 description 22
- 230000009471 action Effects 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 206010063659 Aversion Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
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Abstract
The utility model discloses an automatic rack mounting machine, which is used for mounting an object on a rack body with a multilayer structure; the lifting frame is arranged on the rack in a lifting manner, and the lifting driving mechanism is arranged on the rack and connected with the lifting frame so as to drive the lifting frame to ascend or descend; further comprising: the automatic conveying mechanism is positioned on the front side of the lifting frame; the fork frame is used for forking an object positioned on the rack mounting position and is movably arranged on the lifting rack along the front and back directions of the rack; the pushing piece is used for pushing the object on the fork frame forwards to the frame body positioned on the front side of the automatic conveying mechanism, and the pushing piece can be movably arranged on the lifting frame along the front-back direction of the rack; and the two front and rear driving mechanisms are respectively arranged on the lifting frame and are respectively connected with the fork frame and the pushing piece. The utility model discloses work efficiency is high, and automatic conveying mechanism can not go up and down along with the crane together, and job stabilization nature is good, the equipment of being convenient for.
Description
Technical Field
The utility model relates to an automatic racking machine.
Background
In the production process of culture bags for edible fungi, culture materials in the culture bags need to be conveyed from the bagging position to other places for subsequent treatment, such as sterilization, cooling and the like, and in the conveying process, a fungus frame provided with a plurality of culture bags needs to be transferred to a frame body formed by a frame or a fungus culture frame and the like. On the contrary, the traditional method of manual transportation is used for transferring the fungus frames to the frame body, which has the defects of low efficiency, high labor intensity, and the like. For this reason, an automatic device has appeared in the prior art, which can automatically lift and push the fungus frame onto the frame body. However, the mechanism for conveying the fungus frames of the device is set to be in a lifting mode, so that the mechanism for conveying the fungus frames needs to wait for the fungus frames to be conveyed to the frame body and reset before continuing to connect the fungus frames, and the whole working efficiency is low. In addition, because the mechanism during operation itself that conveys the fungus frame needs the operation, the structure is comparatively complicated, sets up it into the lift mode again, has the equipment degree of difficulty big, the job stabilization nature subalternation problem.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic racking machine that can improve work efficiency to the technical problem that prior art exists.
The utility model provides a technical scheme that its technical problem adopted is: an automatic frame mounting machine is used for mounting objects on a frame body with a multi-layer structure; the lifting frame is arranged on the rack in a lifting manner, and the lifting driving mechanism is arranged on the rack and connected with the lifting frame so as to drive the lifting frame to ascend or descend; further comprising:
the automatic conveying mechanism is used for conveying the objects to a racking position along the left and right directions of the rack and is positioned on the front side of the lifting frame;
the fork frame is used for forking an object positioned on the rack mounting position and is movably arranged on the lifting rack along the front and back directions of the rack;
the pushing piece is used for pushing the object on the fork frame forwards to the frame body positioned on the front side of the automatic conveying mechanism, and the pushing piece can be movably arranged on the lifting frame along the front-back direction of the rack;
and the two front and rear driving mechanisms are respectively arranged on the lifting frame and are respectively connected with the fork frame and the pushing piece so as to respectively drive the fork frame and the pushing piece to move along the front and rear directions.
Furthermore, the rack further comprises a limiting mechanism, and the limiting mechanism is arranged on the rack and used for limiting the rack in the rack mounting process.
Furthermore, the number of the limiting mechanisms is two, and the two limiting mechanisms are oppositely arranged left and right; the limiting mechanism comprises a limiting claw and an air cylinder, the limiting claw is rotatably connected to the rack, the air cylinder is installed on the rack, and a piston rod of the air cylinder is connected with the limiting claw so as to drive the limiting claw to rotate to form a state of hooking or loosening the rack body.
Furthermore, the automatic conveying mechanism is an automatic roller conveying line and comprises a support, a plurality of rollers, a first motor and a first transmission mechanism, the rollers are arranged on the support in parallel, each roller can rotate around the axis of the roller, and the axis of each roller is positioned in the front-rear direction of the rack; the bracket is arranged at the bottom of the front end of the rack; the first motor is arranged on the support and is in transmission connection with the rollers through the first transmission mechanism so as to drive the rollers to roll around the axes of the rollers respectively.
Furthermore, the lifting driving mechanism comprises a second motor and a second transmission mechanism, wherein the second motor is arranged at the top of the rack and is in transmission connection with the lifting frame through the second transmission mechanism.
Furthermore, the first transmission mechanism and the second transmission mechanism are both chain wheel and chain transmission mechanisms.
Furthermore, the two front and rear driving mechanisms respectively comprise a third motor, a screw rod and a sliding piece, the screw rod is arranged on the lifting frame along the front and rear direction of the rack and is driven by the third motor arranged on the lifting frame, and the sliding piece can be arranged on the lifting frame in a sliding manner along the front and rear direction of the rack and is in threaded connection with the screw rod; the sliding part of one of the front and rear driving mechanisms is fixedly connected with the fork frame, and the sliding part of the other front and rear driving mechanism is fixedly connected with the pushing part.
Furthermore, the automatic conveying device also comprises a baffle plate which is arranged on the rack or the automatic conveying mechanism and is matched with the tail end of the conveying direction of the automatic conveying mechanism to stop the object.
The automatic conveying device further comprises a controller, wherein the controller controls the lifting driving mechanism, the automatic conveying mechanism and the two front and rear driving mechanisms to perform coordinated actions; the rack is provided with a detection sensor for detecting whether the quantity of the articles on the automatic conveying mechanism reaches a preset value, and the output of the detection sensor is connected to the controller.
Furthermore, a push rod is transversely arranged at the front end of the pushing piece, the object is a mushroom frame, and the frame body is a vehicle frame or a mushroom culture frame.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. because the utility model discloses still include actuating mechanism around automatic conveying mechanism, crotch, impeller and two makes the utility model discloses an automatic conveying mechanism can continue into the article and carry the article after the article is forked up by the crotch, and need not to wait for the article by the propelling movement to the support body on, consequently, the utility model discloses when being applied to fungus frame dress frame, can reduce latency, improve work efficiency. In addition, the automatic conveying mechanism is relatively independent and cannot lift along with the lifting frame, so that the working stability of the automatic conveying mechanism is better, and the assembly is more convenient.
2. The utility model discloses still include stop gear, this stop gear set up in the frame, it is right to be used for the support body carries on spacingly at the dress frame in-process, avoids taking place the unexpected aversion of support body and causes the article dress not in place or risk such as drop.
3. The limiting mechanism comprises the limiting claw and the air cylinder, so that the limiting mechanism is simple in structure and convenient and fast to install.
4. The automatic conveying mechanism is an automatic roller conveying line, so that the automatic conveying mechanism is simpler in structure and reliable in conveying.
5. The two front and rear driving mechanisms respectively comprise the third motor, the screw rod and the sliding piece, so that the front and rear driving mechanisms are simpler and work is reliable.
The present invention will be described in further detail with reference to the accompanying drawings and examples; however, the present invention is not limited to the embodiment.
Drawings
FIG. 1 is an exploded schematic view of the present invention;
fig. 2 is a first perspective view of the present invention;
fig. 3 is a schematic perspective view (including the frame) of the present invention.
Detailed Description
In an embodiment, please refer to fig. 1-3, the present invention provides an automatic rack loader for loading an object on a rack body having a multi-layer structure, including a rack 1, a crane 2, a lifting driving mechanism 3, wherein the crane 2 is arranged in the rack 1 in a liftable manner, the lifting driving mechanism 3 is arranged in the rack 1 and connected to the crane 2 to order the crane 2 to ascend or descend. The utility model discloses still include:
the automatic conveying mechanism is used for conveying the objects to a racking position along the left and right directions of the rack 1 and is positioned on the front side of the lifting frame 2;
a fork 5 for forking the article at the racking position, wherein the fork 5 is movably arranged on the lifting frame 2 along the front and back directions of the machine frame 1;
the pushing piece 6 is used for pushing the object on the fork frame 5 forwards to a frame body positioned on the front side of the automatic conveying mechanism, the pushing piece 6 can be movably arranged on the lifting frame 2 along the front-back direction of the frame 1, and the front end of the pushing piece 6 is transversely provided with a push rod;
and the two front and rear driving mechanisms 7 are respectively arranged on the lifting frame 2, and are respectively connected with the fork frame 5 and the pushing piece 6 so as to respectively drive the fork frame 5 and the pushing piece 6 to move along the front and rear directions.
In this embodiment, the utility model discloses still include stop gear 8, this stop gear 8 set up in frame 1, be used for right the support body carries on spacingly at the dress frame in-process. The number of the limiting mechanisms 8 is two, and the two limiting mechanisms 8 are oppositely arranged left and right. The limiting mechanism 8 specifically comprises a limiting claw 81 and an air cylinder 82, the limiting claw 81 is rotatably connected to the rack 1, the air cylinder 82 is installed on the rack 1, and a piston rod of the air cylinder is connected with the limiting claw 81 so as to drive the limiting claw 81 to rotate to form a state of hooking or loosening the rack body. Specifically, the two limiting mechanisms 8 are respectively arranged on the vertical rods 14 arranged at the middle lower parts of the left side surface and the right side surface of the rack 1: the limiting claw 81 is connected to the front end of the longitudinal rod 14 in a rotating mode, the air cylinder 82 is horizontally arranged on the outer side face of the longitudinal rod 14, and a piston rod of the air cylinder faces forwards.
In this embodiment, the automatic conveying mechanism is an automatic roller conveying line 4, which includes a bracket 41, a plurality of rollers 42, a first motor 43, and a first transmission mechanism, the plurality of rollers 42 are disposed in parallel on the bracket 41, and each roller 42 can rotate around its axis, and the axis of each roller 42 is located in the front-back direction of the rack 1; the bracket 41 is arranged at the bottom of the front end of the frame 1, and the first motor 43 is arranged at the rear end of the bracket 41 and is in transmission connection with each roller 42 through a first transmission mechanism so as to drive each roller 42 to roll around the axis thereof. The first transmission mechanism is specifically a chain wheel and chain transmission mechanism, and includes a driving chain wheel 44 coaxially fixed with the output shaft of the first motor 43, a driven chain wheel 45 mounted at the rear end of each roller 42, and a closed chain (not shown in the figure) engaged with the driving chain wheel 44 and each driven chain wheel 45.
In this embodiment, the lifting driving mechanism 3 includes a second motor 31 and a second transmission mechanism, and the second motor 31 is disposed on the top of the frame 1 and is in transmission connection with the lifting frame 2 through the second transmission mechanism. The second drive mechanism specifically is sprocket chain drive mechanism, including two sets of sprockets 32 and two chains 33, set up side by side about two sets of sprockets 32 in 1 top of frame, each group respectively includes a plurality of sprockets that distribute around, and one of them in a set of sprocket is driven by second motor 31, and two chains 33 mesh with two sets of sprockets respectively, and the one end of two chains 33 is connected respectively crane 2, same weight plate 10 is connected to the other end of two second chains 33, this weight plate 10 set up with liftable in 1 rear portion of frame. The second motor 31 is specifically a worm gear reducer. The rack 1 specifically comprises a top frame 11, a bottom frame 12, four upright posts 13 connecting the top frame 11 and the bottom frame 12, and the two vertical rods 14.
In this embodiment, the two front and rear driving mechanisms 7 respectively include a third motor 71, a screw rod 73 and a sliding part 73, the screw rod 73 is arranged on the lifting frame 2 along the front and rear direction of the rack 1 and is driven by the third motor 71 arranged on the lifting frame 2, and the sliding part 73 is arranged on the lifting frame 2 in a manner of sliding along the front and rear direction of the rack 1 and is in threaded connection with the screw rod 73; the sliding part of one of the front and rear driving mechanisms is fixedly connected with the fork 5, and the sliding part of the other front and rear driving mechanism is fixedly connected with the pushing part 6.
In this embodiment, the utility model discloses still include baffle 9, this baffle 9 set up in the front end bottom of frame 1, and the cooperation is in automatic conveying mechanism's direction of delivery's end to backstop article.
In this embodiment, the utility model discloses still include the controller (not embodied in the figure), this controller control lift actuating mechanism 3, automatic conveying mechanism (being automatic cylinder transfer chain 4), two front and back actuating mechanism 7 coordinate the action. The rack 1 is provided with a detection sensor (not shown in the figure) for detecting whether the number of the articles on the automatic conveying mechanism reaches a preset value, and the output of the detection sensor is connected to a controller. The controller is specifically a PLC controller, and is electrically connected to the first motor 43, the second motor 31, the third motor 71, and the like.
In this embodiment, the object is a mushroom frame, but is not limited thereto. The frame body is a frame, but is not limited to the frame, and in other embodiments, the frame body is a bacteria culture frame or other frame bodies.
The utility model discloses an automatic racking machine for automatic racking of fungus frame, it can divide into 3 automatic racking, 4 automatic racking etc. according to the fungus frame quantity of every layer of frame, and following 3 baskets are used as the example and are explained the utility model discloses a theory of operation:
moving the frame 20 to the front side of the automatic roller conveying line 4, as shown in fig. 3, the frame 20 is limited by two limiting mechanisms 8 at two sides of the frame 1: the piston rod of the cylinder 82 of each limit mechanism 8 extends to drive the limit claw 81 to rotate towards the inner side of the frame 1 so as to hook the frame 20. During operation, the fungus basket that is equipped with a plurality of domestic fungus and cultivates the bag moves extremely from outside automatic cylinder line the utility model discloses an automatic cylinder transfer chain 4, the utility model discloses a first motor 43 on the automatic cylinder transfer chain 4 drives each cylinder 42 through a drive mechanism and rolls, carries the fungus frame along the direction of baffle 9, until touchhing baffle 9. When the detection sensor senses that the number of frames on the automatic roller conveying line 4 is 3, a third motor 71 which is arranged on the lifting frame 2 and used for driving the fork frame 5 to move is started, a screw rod 73 and a sliding piece 73 which are matched with the third motor are driven to drive the fork frame 5 to extend forwards, and 3 baskets of bacteria are lifted together; then, the lifting frame 2 is lifted to the height of the corresponding layer of the frame 20 through the second motor 31 and the second transmission mechanism, the third motor 71 used for driving the pushing piece 6 to move on the lifting frame 2 is started to drive the screw rod 73 and the sliding piece 73 which are matched with the screw rod to drive the pushing piece 6 to extend forwards, and the push rod at the front end of the pushing piece 6 pushes the 3 baskets on the fork frame 5 to the corresponding layer of the frame 20 together. Then, the pushing piece 6 and the fork frame 5 are driven by respective screw rods 73 to retract into the lifting frame 2, the lifting frame 2 is lowered to the bottom position, and the next round of action is continued after the number of the fungus frames on the automatic roller conveying line 4 is in place. The automatic cycle racking can be realized by repeating the cycle. After the fork frame 5 forks the fungus baskets, the automatic roller conveying line 4 can continuously receive the fungus baskets transmitted by the external roller line, thereby reducing the waiting time and improving the working efficiency. The controller automatically calculates the number of times of lifting the lifting frame 2 to rise by one layer, after the fungus frame is arranged on the bottom layer of the frame 20, the controller forms memory, controls the lifting frame 2 to the second layer next time, and so on, and the air cylinder 82 orders the limiting claw 81 to loosen, replaces the frame 20 and counts again until each layer of the whole frame 20 is filled with the fungus frame.
The utility model discloses an automatic racking machine, it can replace the manual work to realize the automatic racking of fungus frame, and work efficiency is high. Its automatic conveying mechanism (automatic cylinder transfer chain 4 promptly) is relatively independent, can not go up and down along with crane 2 together, and job stabilization nature is better, the equipment of being more convenient for.
The above embodiments are only used to further illustrate the present invention, but the present invention is not limited to the embodiments, and any simple modification, equivalent change and modification of the technical entity of the present invention to the above embodiments all fall into the protection scope of the technical solution of the present invention.
Claims (10)
1. An automatic frame mounting machine is used for mounting objects on a frame body with a multi-layer structure; the lifting frame is arranged on the rack in a lifting manner, and the lifting driving mechanism is arranged on the rack and connected with the lifting frame so as to drive the lifting frame to ascend or descend; the method is characterized in that: further comprising:
the automatic conveying mechanism is used for conveying the objects to a racking position along the left and right directions of the rack and is positioned on the front side of the lifting frame;
the fork frame is used for forking an object positioned on the rack mounting position and is movably arranged on the lifting rack along the front and back directions of the rack;
the pushing piece is used for pushing the object on the fork frame forwards to the frame body positioned on the front side of the automatic conveying mechanism, and the pushing piece can be movably arranged on the lifting frame along the front-back direction of the rack;
and the two front and rear driving mechanisms are respectively arranged on the lifting frame and are respectively connected with the fork frame and the pushing piece so as to respectively drive the fork frame and the pushing piece to move along the front and rear directions.
2. The automatic racking machine of claim 1, wherein: the rack is characterized by further comprising a limiting mechanism, wherein the limiting mechanism is arranged on the rack and used for limiting the rack in the rack mounting process.
3. The automatic racking machine of claim 2, wherein: the number of the limiting mechanisms is two, and the two limiting mechanisms are oppositely arranged left and right; the limiting mechanism comprises a limiting claw and an air cylinder, the limiting claw is rotatably connected to the rack, the air cylinder is installed on the rack, and a piston rod of the air cylinder is connected with the limiting claw so as to drive the limiting claw to rotate to form a state of hooking or loosening the rack body.
4. The automatic racking machine of claim 1, wherein: the automatic conveying mechanism is an automatic roller conveying line and comprises a support, a plurality of rollers, a first motor and a first transmission mechanism, wherein the rollers are arranged on the support in parallel, each roller can rotate around the axis of the roller, and the axis of each roller is positioned in the front-rear direction of the rack; the bracket is arranged at the bottom of the front end of the rack; the first motor is arranged on the support and is in transmission connection with the rollers through the first transmission mechanism so as to drive the rollers to roll around the axes of the rollers respectively.
5. The automatic racking machine of claim 4, wherein: the lifting driving mechanism comprises a second motor and a second transmission mechanism, and the second motor is arranged at the top of the rack and is in transmission connection with the lifting frame through the second transmission mechanism.
6. The automatic racking machine of claim 5, wherein: the first transmission mechanism and the second transmission mechanism are both chain wheel and chain transmission mechanisms.
7. The automatic racking machine of claim 1, wherein: the two front and rear driving mechanisms respectively comprise a third motor, a screw rod and a sliding piece, the screw rod is arranged on the lifting frame along the front and rear direction of the rack and is driven by the third motor arranged on the lifting frame, and the sliding piece can be arranged on the lifting frame in a sliding manner along the front and rear direction of the rack and is in threaded connection with the screw rod; the sliding part of one of the front and rear driving mechanisms is fixedly connected with the fork frame, and the sliding part of the other front and rear driving mechanism is fixedly connected with the pushing part.
8. The automatic racking machine of claim 1, wherein: the automatic conveying device is characterized by further comprising a baffle, wherein the baffle is arranged on the rack or the automatic conveying mechanism and matched with the tail end of the conveying direction of the automatic conveying mechanism to stop an object.
9. The automatic racking machine of claim 1, wherein: the automatic conveying device also comprises a controller, wherein the controller controls the lifting driving mechanism, the automatic conveying mechanism and the two front and rear driving mechanisms to act in a coordinated manner; the rack is provided with a detection sensor for detecting whether the quantity of the articles on the automatic conveying mechanism reaches a preset value, and the output of the detection sensor is connected to the controller.
10. The automatic racking machine of claim 1, wherein: a push rod is transversely arranged at the front end of the pushing piece; the object is a mushroom frame, and the frame body is a vehicle frame or a mushroom culture frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021990643.2U CN213949563U (en) | 2020-09-11 | 2020-09-11 | Automatic rack mounting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021990643.2U CN213949563U (en) | 2020-09-11 | 2020-09-11 | Automatic rack mounting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213949563U true CN213949563U (en) | 2021-08-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021990643.2U Withdrawn - After Issue CN213949563U (en) | 2020-09-11 | 2020-09-11 | Automatic rack mounting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213949563U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113800165A (en) * | 2020-09-11 | 2021-12-17 | 厦门紫丁香自动化科技有限公司 | Automatic racking machine |
-
2020
- 2020-09-11 CN CN202021990643.2U patent/CN213949563U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113800165A (en) * | 2020-09-11 | 2021-12-17 | 厦门紫丁香自动化科技有限公司 | Automatic racking machine |
| CN113800165B (en) * | 2020-09-11 | 2024-07-19 | 厦门紫丁香自动化科技有限公司 | Automatic rack loader |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20210813 Effective date of abandoning: 20240719 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20210813 Effective date of abandoning: 20240719 |