CN213767312U - Sugarcane juice extractor - Google Patents

Abstract

The utility model provides a cane crusher, which comprises a feed inlet, a first compression roller and a second compression roller which are arranged at two sides of the feed inlet, a third compression roller which is arranged at one side of the first compression roller and is far away from the second compression roller, a fourth compression roller which is arranged at one side of the first compression roller and is far away from the feed inlet, and a fifth press roller arranged on one side of the fourth press roller far away from the second press roller, wherein the second press roller is in transmission with the fourth press roller through a chain, the first press roller and the third press roller are in chain transmission, the first press roller and the fourth press roller are in gear engagement transmission, the third press roller and the fifth press roller are in meshing transmission through a gear, the distance between the third press roller and the fifth press roller is smaller than the distance between the first press roller and the fourth press roller, the distance between the first pressing roller and the fourth pressing roller is smaller than the distance between the first pressing roller and the second pressing roller. The cane crusher is small in size and high in efficiency.

Description

Sugarcane juice extractor

Technical Field

The utility model belongs to the cane crusher field, concretely relates to miniature cane crusher field.

Background

The current situation of the cane crusher at present only needs to be divided into domestic and foreign, wherein the current situation of the cane crusher in domestic research is as follows:

the design of the cane crusher is relatively late in China, and because the agricultural technology is developed backward, the cane in the traditional sense is generally sold directly except for sugar making. Along with the development of economic technology and improvement of living standard in recent years, China also invents juicing mechanisms in various forms. The current use forms are more:

(1) the household automatic small-sized juice extractor is characterized by small volume, convenient operation and convenient use, but before use, the sugarcane is required to be peeled and cut into small sections, and then juice can be extracted, so that the household automatic small-sized juice extractor is high in impurity content and low in efficiency and is only suitable for household use.

(2) The hand-operated cane crusher has a simple mechanical structure and low noise, but belongs to manual operation, which needs to consume labor force, is easy to lock a clamping machine due to uneven force application, and has low efficiency and is suitable for small-sized markets.

(3) The spiral push type cane crusher utilizes the principle of a mechanical structure to extrude the cane by a spiral, has good extrusion effect and high efficiency, but the cane needs to be cut into blocks in advance, the residues after the cutting and extrusion are not easy to withdraw, so that the impurity content is high, the noise is high, and juice splashing can also occur, therefore, the cane crusher is not frequently used at present.

(4) The roll-type cane crusher is generally used in two-wheel, three-wheel and five-wheel pressing modes in China. The novel juicer is designed by combining the characteristics of a hand-operated cane crusher and a spiral cane crusher, integrates feeding, squeezing, juice collecting and slag discharging, protects environmental sanitation by a cabinet-type slag feeding design, is high in efficiency, healthy and sanitary, and is commonly used at present.

The current research situation of the cane crusher at foreign countries:

since high temperature, rainy weather conditions favor the growth of sugarcane, global sugarcane growing areas are mainly distributed in tropical and subtropical regions. With the development of the automation technology of the social food industry, the research and development of the cane crusher are greatly improved, and according to statistical reports, four-roller and six-roller pressing type cane crushers are widely used abroad. Particularly, the development technology of cane juicers in Australia, New Zealand and other places is advanced, and juicing mechanisms with adjustable compression roller intervals are adopted to adapt to canes with different thicknesses. There are two main methods for changing the nip roll pitch:

1) the compression roller is connected with the gap adjusting bolt, and the distance between the compression rollers is changed through the adjusting bolt.

2) The compression of the spring is used to change the nip roll spacing.

As a big country for planting and eating sugarcane, China also introduces various novel sugarcane juicers from some advanced countries. However, the average diameter of foreign sugarcane is generally 4-5.5 cm, while the average diameter of domestic sugarcane is generally 3-4.4 cm, and the difference causes a series of processing problems in the use of the sugarcane juicers introduced from foreign countries.

The cane crusher at home and abroad has the following problems:

in view of the existing technology of cane juice extractors, the design scheme is not a very satisfactory technology nor a very mature technology.

Combine the juice extractor overall research at home and abroad, its weak point mainly lies in:

1) insufficient juice extraction often requires re-pressing of the bagasse after pressing.

2) The noise is large, and the device is not suitable for being used in environments such as indoor environments, airports and the like.

3) The bagasse treatment is incomplete, occupies a large area and is not timely treated.

4) The volume is large, the weight is large, the occupied space is large, and the movement is inconvenient.

Disclosure of Invention

An object of the utility model is to provide a cane crusher that juice is efficient, small.

In order to achieve the above purpose, the utility model adopts the following scheme:

a cane crusher comprises a feed inlet, a first compression roller and a second compression roller which are arranged at two sides of the feed inlet, a third compression roller which is arranged at one side of the first compression roller far away from the second compression roller, and a fourth compression roller which is arranged at one side of the first compression roller far away from the feed inlet, and a fifth press roller arranged on one side of the fourth press roller far away from the second press roller, wherein the second press roller is in transmission with the fourth press roller through a chain, the first press roller and the third press roller are in chain transmission, the first press roller and the fourth press roller are in gear engagement transmission, the third press roller and the fifth press roller are in meshing transmission through a gear, the distance between the third press roller and the fifth press roller is smaller than the distance between the first press roller and the fourth press roller, the distance between the first pressing roller and the fourth pressing roller is smaller than the distance between the first pressing roller and the second pressing roller.

As the utility model discloses a further optimization still includes the honeycomb duct, and with honeycomb duct connection's water collector, the one end of water collector is located the fifth compression roller is kept away from one side of fourth compression roller, the water collector is located fifth compression roller below.

As the utility model discloses a further optimization still includes the bin outlet, and with the row's flitch that the bin outlet is connected, the one end of row flitch with the one end of water collector is connected.

As a further optimization of the utility model, the water collector top is equipped with the filter screen.

As the utility model discloses a further optimization, still include the motor, with first compression roller coaxial coupling's first rotating member, first rotating member pass through the hold-in range with the motor is connected.

Compared with the prior art, the utility model discloses sugarcane juice extractor has following advantage:

cane crusher, through arranging first compression roller, the second compression roller, the third compression roller, fourth compression roller and fifth compression roller with corresponding position, and the connected mode transmission through gear or chain, make first compression roller and second compression roller reverse rotation, squeeze the sugarcane for the first time, and remove the sugarcane and carry out the second time and squeeze between first compression roller and the fourth compression roller, it squeezes for the third time to get into to carry out between third compression roller and the fifth compression roller afterwards, and the effectual degree of squeezing of having guaranteed the sugarcane of progressively reducing in clearance, and above-mentioned compact structure, and small.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive labor.

FIG. 1 is a front view of a cane crusher of the present invention;

FIG. 2 is a schematic view of a part of the structure of the sugarcane juicer of the invention;

figure 3 is a schematic view of a part of the structure of the sugarcane juice extractor of the present invention.

In the above figures, 1, a feed inlet; 2. a first press roll; 3. a second press roll; 4. a third press roll; 5. a fourth press roll; 6. a fifth press roll; 7. a flow guide pipe; 8. a water pan; 9. a discharge outlet; 10. a discharge plate; 11. filtering with a screen; 12. a first rotating member; 13. a synchronous belt; 14. a motor; 15. and a chain.

Detailed Description

In order to make the technical problem, technical solution and advantageous effects to be solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to illustrate the present invention in further detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.

It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be construed as limiting the invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

Referring to fig. 1 to 3, the invention provides a cane crusher, which comprises a feed inlet 1, a first compression roller 2 and a second compression roller 3 which are arranged at two sides of the feed inlet 1, a third compression roller 4 which is arranged at one side of the first compression roller 2 far away from the second compression roller 3, a fourth compression roller 5 which is arranged at one side of the first compression roller 2 far away from the feed inlet 1, and a fifth compression roller 6 which is arranged at one side of the fourth compression roller 5 far away from the second compression roller 3, wherein the second compression roller 3 is in transmission with the fourth compression roller 5 through a chain 15, the first compression roller 2 is in transmission with the third compression roller 4 through a chain 15, the first compression roller 2 is in transmission with the fourth compression roller 5 through gear engagement, the third compression roller 4 is in transmission with the fifth compression roller 6 through gear engagement, and the distance between the third compression roller 4 and the fifth compression roller 6 is smaller than the distance between the first compression roller 2 and the fourth compression roller 5, the distance between the first press roller 2 and the fourth press roller 5 is smaller than the distance between the first press roller 2 and the second press roller 3.

Cane crusher in the above-mentioned scheme, through with first compression roller 2, second compression roller 3, third compression roller 4, fourth compression roller 5 and fifth compression roller 6 arrange with corresponding position, and through the connected mode transmission of gear or chain 15, make first compression roller 2 and 3 reverse rotations of second compression roller, squeeze the sugarcane for the first time, and move the sugarcane and carry out the second time and squeeze between first compression roller 2 and the fourth compression roller 5, it squeezes for the third time to get into to carry out between third compression roller 4 and the fifth compression roller 6 afterwards, and the effectual degree of squeezing of having guaranteed the sugarcane that reduces gradually in clearance, and above-mentioned compact structure, small.

Further, still include honeycomb duct 7, and with the water collector 8 that honeycomb duct 7 is connected, the one end of water collector 8 is located fifth compression roller 6 is kept away from one side of fourth compression roller 5, water collector 8 is located 6 below of fifth compression roller to can collect and guide the sugarcane juice that squeezes through the cubic to honeycomb duct 7 department, in this embodiment, honeycomb duct 7 department is equipped with the switch, can connect corresponding sugarcane juice as required and directly drink. In this embodiment, be equipped with filter screen 11 above water collector 8, prevent that the disintegrating slag of squeezing the in-process from dropping on water collector 8, prevent that the inductor from receiving bagasse and influencing the taste.

Further, still include bin outlet 9, and with the row's material board 10 that is connected of bin outlet 9, the one end of row's material board 10 with the one end of water collector 8 is connected for the sugarcane that squeezes through the cubic drops on row material board 10, thereby along the bin outlet 9 is discharged.

Referring to fig. 1 and fig. 2, in this embodiment, the apparatus further includes a motor 14 and a first rotating member 12 coaxially connected to the first pressing roll 2, where the first rotating member 12 is connected to the motor 14 through a synchronous belt 13, so that the motor 14 drives the first rotating member 12, and the first rotating member 12 drives the first pressing roll 2 to rotate, thereby completing the pressing process.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (5)

1. A cane crusher is characterized by comprising a feed inlet, a first compression roller and a second compression roller which are arranged at two sides of the feed inlet, a third compression roller which is arranged at one side of the first compression roller far away from the second compression roller, a fourth compression roller which is arranged at one side of the first compression roller far away from the feed inlet, and a fifth press roller arranged on one side of the fourth press roller far away from the second press roller, wherein the second press roller is in transmission with the fourth press roller through a chain, the first press roller and the third press roller are in chain transmission, the first press roller and the fourth press roller are in gear engagement transmission, the third press roller and the fifth press roller are in meshing transmission through a gear, the distance between the third press roller and the fifth press roller is smaller than the distance between the first press roller and the fourth press roller, the distance between the first pressing roller and the fourth pressing roller is smaller than the distance between the first pressing roller and the second pressing roller.

2. The cane crusher of claim 1, further comprising a flow guide tube and a water pan connected to the flow guide tube, wherein one end of the water pan is disposed on a side of the fifth compression roller away from the fourth compression roller, and the water pan is disposed below the fifth compression roller.

3. The cane crusher of claim 2 further comprising a drain opening, and a drain plate connected to the drain opening, one end of the drain plate being connected to one end of the water collector.

4. A cane crusher as claimed in claim 2 wherein a screen is provided above the drip tray.

5. A cane crusher according to claim 1 further comprising a motor, a first rotatable member coaxially connected to the first compression roller, the first rotatable member being connected to the motor by a timing belt.

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