CN213739467U

CN213739467U - A aseptic processingequipment for aquatic products fodder

Info

Publication number: CN213739467U
Application number: CN202022337464.5U
Authority: CN
Inventors: 姬忠伟; 王键
Original assignee: Shandong University of Science and Technology
Current assignee: Shandong University of Science and Technology
Priority date: 2020-10-20
Filing date: 2020-10-20
Publication date: 2021-07-20
Anticipated expiration: 2030-10-20

Abstract

The utility model discloses an aseptic processing device for aquatic feed, which comprises a base, a fermentation box and a crushing box, wherein the top of the base is fixedly provided with the fermentation box, the middle part of the fermentation box is connected with a first rotating rod in an inserting way, the output end of a first motor is fixedly connected with one end of the first rotating rod, the top of the inner wall of the fermentation box is fixedly provided with a plurality of ultraviolet sterilizing lamps, the top of the fermentation box is fixedly communicated with the bottom of the crushing box, the top end of the crushing box is fixedly connected with a motor box, the top end of the inner wall of the motor box is fixedly provided with a second motor, and the two sides of the inner wall of the crushing box are fixedly provided with heating pipes, meanwhile, the production quality and efficiency of the feed are improved, and the water pump is arranged, so that the feed is convenient to use and is pre-cleaned by adding water.

Description

A aseptic processingequipment for aquatic products fodder

Technical Field

The utility model relates to an aquatic products feed processing field specifically is an aseptic processingequipment for aquatic products feed.

Background

The phenomenon that toxic and harmful substances in the feed exceed the standard is more and more serious, and a series of negative effects brought by hidden dangers to the safety of aquatic products are more and more prominent. The toxic and harmful substances exist in the feed as a single compound or a plurality of compounds, and in the animal body, the toxic components can be converted into substances with larger activity and toxicity, thereby playing a toxic role or a carcinogenic and teratogenic role. More seriously, the toxic and harmful substances not only can cause the reduction of the quality and the yield of products, but also can accumulate and remain in the body, and are transmitted to people through food chains, thereby causing serious harm to the health of people, simultaneously causing the blockage of the export of aquatic products, causing due loss and seriously influencing the development, so that a sterile fermentation processing mode is sometimes adopted in the processing process of aquatic feed, and the breeding of bacteria is reduced to a certain extent.

However, the existing sterile fermentation equipment is single, most of products are placed in a sterile container for fermentation, although the equipment is simple and convenient to use, other pretreatment cannot be performed before fermentation, the product quality can be reduced, meanwhile, the sterilization efficiency is low, the aseptic environment in the processing process is not guaranteed while the products are processed, and the production efficiency of the products is greatly reduced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an aseptic processingequipment for aquatic products fodder, but to solve to provide among the above-mentioned background art but current aseptic fermentation equipment is more single, most are arranging the product in an aseptic container and ferment, this kind of equipment is convenient simple to use, but can't carry out other preliminary treatment before the fermentation, can cause product quality's decline, the efficiency of disinfecting simultaneously is lower, do not have the most genuine assurance course of working sterile environment in the processing product, greatly reduced the production efficiency of product.

In order to achieve the above object, the utility model provides a following technical scheme: an aseptic processing device for aquatic feeds comprises a base, a fermentation box and a crushing box, wherein the fermentation box is fixedly mounted at the top of the base, a first rotating rod is connected to the middle of the fermentation box in an inserting manner, a first bearing is sleeved at the joint of the first rotating rod and the fermentation box, a first motor is fixedly mounted at one side of the top of the base, the output end of the first motor is fixedly connected with one end of the first rotating rod, a stirring sheet is fixedly mounted on the surface of the first rotating rod, a plurality of ultraviolet sterilizing lamps are fixedly mounted at the top of the inner wall of the fermentation box, the top of the fermentation box is fixedly communicated with the bottom of the crushing box, a feeding hopper is fixedly mounted at one side of the top of the crushing box, an aseptic cover is hinged to one side of the top of the feeding hopper, a motor box is fixedly connected with the top end of the crushing box, and a second motor is fixedly mounted at the top end of the inner wall of the motor box, the output of second motor and the one end fixed connection of second bull stick, the other end of second bull stick passes the inner wall of smashing the case and arranges the inside of smashing the case in, the second bull stick overlaps with the junction of smashing the case and is equipped with the second bearing, the fixed surface of second bull stick installs a plurality of spinning blade, the both sides fixed mounting who smashes the incasement wall has the heating pipe, the bottom of smashing the case and the bottom of fermenting case all are lou hopper-shaped, fixed mounting has first solenoid valve on the feed opening of smashing the case, the fixed intercommunication in bottom of fermenting case has aseptic tube, the middle part fixed mounting of aseptic tube has the second solenoid valve, the fixed surface of base one side installs flush mounting plate, the fixed surface of smashing case one side installs the electron thermometer, the middle part at smashing the incasement wall is installed to the sense terminal of electron thermometer.

As an optimal technical scheme of the utility model, flush mounting plate's surface is equipped with first motor switch, second motor switch, first solenoid valve switch, second solenoid valve switch and bactericidal lamp switch, just first motor, second motor, first solenoid valve, second solenoid valve and sterilamp are respectively through first motor switch, second motor switch, first solenoid valve switch, second solenoid valve switch and bactericidal lamp switch and external power supply electric connection.

As a preferred technical scheme of the utility model, the opposite side fixed mounting at base top has the water tank, the top fixed mounting of water tank has the water pump, the input of water pump leads to the bottom intercommunication of pipe and water tank, the output of water pump passes through the raceway and smashes the fixed intercommunication in one side at roof portion, flush mounting plate's surface still is equipped with water pump switch, the water pump passes through water pump switch and external power supply electric connection.

As the utility model discloses a preferred technical scheme, one side and the antibiotic pipe intercommunication at fermentation box top, the junction cover of antibiotic pipe and fermentation box is equipped with the sealing rubber circle, the top fixed mounting of antibiotic inside pipe wall has the rubber stopper, the filter screen is installed to the bottom of antibiotic inside pipe wall.

As an optimal technical scheme of the utility model, the opposite side fixed mounting at fermentation box top has the air-blower, the fixed intercommunication of output of air-blower has the three-way pipe, the one end of three-way pipe is through going out tuber pipe and smashing the inside intercommunication of case, the other end of three-way pipe passes through the inside intercommunication of exhaust pipe and fermentation box, flush mounting plate of switch's surface still is equipped with the air-blower switch, the air-blower passes through air-blower switch and external power supply electric connection.

As an optimal technical scheme of the utility model, the opposite side fixed mounting at crushing roof portion has the relief valve.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the heating pipe and the ultraviolet sterilization lamp are arranged, after impurities are pretreated in the crushing box, the heating pipe can be started, the heating pipe is preheated for a period of time, then the materials are fed, in the crushing process, the temperature of the heating pipe rises, high-temperature sterilization is carried out on the inner wall and the materials, the sterile environment in the crushing process is ensured, after the crushing is finished, the standing is carried out for a period of time, the first electromagnetic valve is started, the materials enter the fermentation box, the fermentation box is in the sterile environment under the action of the ultraviolet sterilization lamp, the sterilization mode is various, and the sterile environment in the processing process can be ensured;

2. set up the water pump, first motor and drying-machine, before adding the material, can open the water pump, take out water to crushing case and fermenting case, wash away the crushed aggregates that probably exist on the last used back inner wall, start the air-blower and air-dry, then open heating pipe and sterilamp germicidal treatment, form aseptic environment, start first motor after the material gets into the fermenting case, stir inside, make and mix more evenly, the product of processing in the aseptic environment has been realized to a certain extent, and the production efficiency of product has been improved.

Drawings

Fig. 1 is a front sectional view of the present invention;

fig. 2 is a side view of the present invention;

FIG. 3 is a schematic view of the present invention

Fig. 4 is a structural diagram of the antibacterial tube of the present invention.

In the figure: 1. a base; 2. a first motor; 3. a first rotating lever; 4. a stirring sheet; 5. a fermentation box; 6. a crushing box; 7. a pressure relief valve; 8. feeding into a hopper; 9. a sterile cover; 10. a second motor; 11. a second rotating rod; 12. heating a tube; 13. a rotary blade; 14. a first solenoid valve; 15. a blower; 16. an ultraviolet germicidal lamp; 17. a second solenoid valve; 18. a water pump; 19. a water tank; 20. a sterile tube; 21. an electronic thermometer; 22. a switch panel; 23. an antimicrobial tube; 24. sealing the rubber ring; 25. a rubber stopper; 26. and (4) a filter screen.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the utility model provides an aseptic processing device for aquatic feeds, which comprises a base 1, a fermentation box 5 and a crushing box 6, wherein the top of the base 1 is fixedly provided with the fermentation box 5, the middle part of the fermentation box 5 is connected with a first rotating rod 3 in an inserting way, the joint of the first rotating rod 3 and the fermentation box 5 is sheathed with a first bearing, one side of the top of the base 1 is fixedly provided with a first motor 2, the output end of the first motor 2 is fixedly connected with one end of the first rotating rod 3, the surface of the first rotating rod 3 is fixedly provided with a stirring sheet 4, the top of the inner wall of the fermentation box 5 is fixedly provided with a plurality of ultraviolet sterilizing lamps 16, the top of the fermentation box 5 is fixedly communicated with the bottom of the crushing box 6, one side of the top of the crushing box 6 is fixedly provided with a feeding hopper 8, one side of the top of the feeding hopper 8 is hinged with an aseptic cover 9, the top of the crushing box 6 is fixedly connected with a motor box, a second motor 10 is fixedly installed at the top end of the inner wall of the motor box, the output end of the second motor 10 is fixedly connected with one end of a second rotating rod 11, the other end of the second rotating rod 11 penetrates through the inner wall of the crushing box 6 and is arranged inside the crushing box 6, a second bearing is sleeved at the joint of the second rotating rod 11 and the crushing box 6, a plurality of rotary blades 13 are fixedly installed on the surface of the second rotating rod 11, heating pipes 12 are fixedly installed on two sides of the inner wall of the crushing box 6, the bottom of the crushing box 6 and the bottom of the fermentation box 5 are funnel-shaped, a first electromagnetic valve 14 is fixedly installed on a discharge port of the crushing box 6, a sterile pipe 20 is fixedly communicated with the bottom of the fermentation box 5, a second electromagnetic valve 17 is fixedly installed in the middle of the sterile pipe 20, a switch panel 22 is fixedly installed on the surface of one side of the base 1, an electronic thermometer 21 is fixedly installed on the surface of one side of the crushing box 6, and a detection end of the electronic thermometer 21 is installed in the middle of the inner wall of the crushing box 6, the electronic thermometer 21 is model TM 902C.

Preferably, the surface of the switch panel 22 is provided with a first motor switch, a second motor switch, a first solenoid valve switch, a second solenoid valve switch and a germicidal lamp switch, and the first motor 2, the second motor 10, the first solenoid valve 14, the second solenoid valve 17 and the ultraviolet germicidal lamp 16 are respectively connected with the external power supply through the first motor switch, the second motor switch, the first solenoid valve switch, the second solenoid valve switch and the germicidal lamp switch, and the switch panel 22 is arranged to respectively control the first motor 2, the second motor 10, the first solenoid valve 14, the second solenoid valve 17 and the ultraviolet germicidal lamp 16.

Preferably, the opposite side fixed mounting at base 1 top has water tank 19, the top fixed mounting of water tank 19 has water pump 18, water pump 18's input leads to pipe and water tank 19's bottom intercommunication, water pump 18's output passes through the raceway and smashes the fixed intercommunication in one side at 6 tops of case, flush mounting plate 22's surface still is equipped with water pump switch, water pump 18 passes through water pump switch and external power supply electric connection, it can clear up the device is inside to set up water tank 19 and water pump 18 before reinforced, get rid of the residue that last use probably left.

Preferably, one side and the antibiotic pipe 23 intercommunication at 5 tops of fermenting case, the junction cover of antibiotic pipe 23 and fermenting case 5 is equipped with sealing rubber circle 24, and the top fixed mounting of antibiotic pipe 23 inner wall has rubber stopper 25, and filter screen 26 is installed to the bottom of antibiotic pipe 23 inner wall, sets up antibiotic pipe 23 and conveniently adds the fungus liquid to fermenting case 5 and ferment, sets up rubber stopper 25 and sealing rubber circle 24 and guarantees the leakproofness.

Preferably, the opposite side fixed mounting at fermenting case 5 top has air-blower 15, the fixed intercommunication of output of air-blower 15 has the three-way pipe, the one end of three-way pipe is through going out tuber pipe and smashing the inside intercommunication of case 6, the other end of three-way pipe passes through exhaust pipe and fermenting case 5's inside intercommunication, flush mounting plate 22's surface still is equipped with the air-blower switch, air-blower 15 passes through air-blower switch and external power supply electric connection, set up air-blower 15, after adding water and clearing up, air-dry the inside drop of water, conveniently carry out follow-up aseptic processing.

Preferably, smash the opposite side fixed mounting at 6 tops of case and have a relief valve 7, set up relief valve 7, carry out the pressure release when smashing 6 inside temperature pressure intensity, prevent that the explosion from causing danger.

When the sterile processing device is used specifically, the utility model relates to an aseptic processing device for aquatic feeds, the first electromagnetic valve 14 is opened, the water pump 18 is started to inject water into the crushing box 6, the first motor 2 and the second motor 10 are simultaneously opened, the inner part of the crushing box 6 and the inner part of the fermentation box 5 are stirred, so that the crushed slag attached on the inner wall is dissolved in water, the second electromagnetic valve 17 is opened, the water is discharged, the first motor 2 and the second motor 10 are closed, the air blower 15 is opened, the moisture in the device is dried after a period of time, the first electromagnetic valve 14 and the second electromagnetic valve 17 are closed, the heating pipe 12 is opened, the crushing box 6 is preheated, the ultraviolet sterilizing lamp 16 is opened to sterilize the inner part of the fermentation box 5, the materials are added into the crushing box 6 from the feeding hopper 8, the sterile cover 9 is closed, the second motor 10 is started, the second rotating rod 11 and the rotary blade 13 rotate, the materials are crushed, the heating pipe 12 is heated simultaneously, sterilizing the inside of the crushing box 6 and materials, forming an aseptic environment, after crushing is completed, closing the second motor 10, standing for a period of time, opening the first electromagnetic valve 14, enabling the materials to enter the fermentation box 5, simultaneously closing the ultraviolet sterilizing lamp 16, enabling the bacteria liquid to pass through the rubber plug 25 on the antibacterial tube 23 and be added into the fermentation box 5, closing the first electromagnetic valve 14, forming an aseptic sealed ring mirror, opening the first motor 2, rotating the first rotating rod 3 and the stirring sheet 4 under the action of the first motor 2, mixing the materials and the bacteria liquid, after stirring is finished, closing the first motor 2, standing for fermentation, preheating on the materials can accelerate the fermentation process to a certain extent, after the fermentation time passes, starting the second electromagnetic valve 17, discharging finished products through the antibacterial tube 20, and collecting the finished products below the base 1.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. The utility model provides an aseptic processingequipment for aquatic products fodder, includes base (1), fermenting case (5) and crushing case (6), its characterized in that: the top fixed mounting of base (1) has fermenting case (5), the middle part of fermenting case (5) alternates and is connected with first bull stick (3), the junction cover of first bull stick (3) and fermenting case (5) is equipped with first bearing, one side fixed mounting at base (1) top has first motor (2), the output of first motor (2) and the one end fixed connection of first bull stick (3), the fixed surface of first bull stick (3) installs stirring piece (4), the top fixed mounting of fermenting case (5) inner wall has a plurality of sterilamp (16), the top of fermenting case (5) and the bottom fixed intercommunication of smashing case (6), one side fixed mounting at smashing case (6) top has into hopper (8), one side of going into hopper (8) top articulates there is no bacterial lid (9), the top fixedly connected with motor box of smashing case (6), the top fixed mounting of motor box inner wall has second motor (10), the output of second motor (10) and the one end fixed connection of second bull stick (11), the other end of second bull stick (11) passes the inner wall of smashing case (6) and arranges the inside of smashing case (6) in, the junction cover of second bull stick (11) and smashing case (6) is equipped with the second bearing, the fixed surface of second bull stick (11) installs a plurality of rotary blade (13), the both sides fixed mounting of smashing case (6) inner wall has heating pipe (12), the bottom of smashing case (6) and the bottom of fermenting case (5) all are hopper-shaped, fixed mounting has first solenoid valve (14) on the feed opening of smashing case (6), the fixed intercommunication in bottom of fermenting case (5) has aseptic tube (20), the middle part fixed mounting of aseptic pipe (20) has second solenoid valve (17), the fixed surface of base (1) one side installs flush mounting plate of switch (22), the fixed surface of smashing case (6) one side installs electron temperature meter (21), the middle part at crushing case (6) inner wall is installed to the sense terminal of electron temperature meter (21).

2. An aseptic processing unit for aquatic feed according to claim 1, wherein: the surface of flush mounting plate of switch (22) is equipped with first motor switch, second motor switch, first solenoid valve switch, second solenoid valve switch and bactericidal lamp switch, just first motor (2), second motor (10), first solenoid valve (14), second solenoid valve (17) and sterilamp (16) are respectively through first motor switch, second motor switch, first solenoid valve switch, second solenoid valve switch and bactericidal lamp switch and external power supply electric connection.

3. An aseptic processing unit for aquatic feed according to claim 1, wherein: the novel crushing box is characterized in that a water tank (19) is fixedly mounted on the other side of the top of the base (1), a water pump (18) is fixedly mounted on the top end of the water tank (19), the input end of the water pump (18) is communicated with the bottom of the water tank (19) through a water pipe, the output end of the water pump (18) is fixedly communicated with one side of the top of the crushing box (6) through a water pipe, a water pump switch is further arranged on the surface of the switch panel (22), and the water pump (18) is electrically connected with an external power supply through the water pump switch.

4. An aseptic processing unit for aquatic feed according to claim 1, wherein: one side and antibiotic pipe (23) intercommunication at fermenting case (5) top, antibiotic pipe (23) are equipped with sealing rubber circle (24) with the junction cover of fermenting case (5), the top fixed mounting of antibiotic pipe (23) inner wall has rubber stopper (25), filter screen (26) are installed to the bottom of antibiotic pipe (23) inner wall.

5. An aseptic processing unit for aquatic feed according to claim 1, wherein: the fermentation box is characterized in that an air blower (15) is fixedly mounted on the other side of the top of the fermentation box (5), the output end of the air blower (15) is fixedly communicated with a three-way pipe, one end of the three-way pipe is communicated with the inside of the crushing box (6) through an air outlet pipe, the other end of the three-way pipe is communicated with the inside of the fermentation box (5) through an exhaust pipe, an air blower switch is further arranged on the surface of the switch panel (22), and the air blower (15) is electrically connected with an external power supply through the air blower switch.

6. An aseptic processing unit for aquatic feed according to claim 1, wherein: and a pressure release valve (7) is fixedly arranged on the other side of the top of the crushing box (6).