CN213714221U - Wire diameter measuring device - Google Patents

Wire diameter measuring device Download PDF

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Publication number
CN213714221U
CN213714221U CN202023058041.6U CN202023058041U CN213714221U CN 213714221 U CN213714221 U CN 213714221U CN 202023058041 U CN202023058041 U CN 202023058041U CN 213714221 U CN213714221 U CN 213714221U
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lens
image sensor
laser
diaphragm
cylindrical mirror
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CN202023058041.6U
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Chinese (zh)
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陈汝佳
邱河波
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Chengdu Shuchuang Daneng Technology Co ltd
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Chengdu Shuchuang Daneng Technology Co ltd
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Abstract

The utility model provides a line footpath measuring device relates to the cable and measures the field. The line diameter measuring device comprises a laser, a diaphragm, a first lens, a second lens, an image sensor and a cylindrical mirror, wherein the laser, the diaphragm, the first lens, the second lens and the image sensor are sequentially arranged, the laser is used for emitting laser, and the cylindrical mirror is arranged at any position between the diaphragm and the image sensor so that the laser passes through the cylindrical mirror and then is emitted to the image sensor; the first lens and the second lens are used for placing the tested cable. The embodiment of the utility model provides a line footpath measuring device can improve angle adaptability and the long-term reliability of using.

Description

Wire diameter measuring device
Technical Field
The utility model relates to a cable measurement field particularly, relates to a line footpath measuring device.
Background
Currently, the line diameter can be measured by a measuring instrument based on the fraunhofer diffraction principle. However, in the prior art, the line diameter measuring instrument based on the fraunhofer diffraction principle has poor adaptability, and when the measured cable is deflected, a photosensitive area on the sensor may not receive a correct diffraction image, so that the measurement cannot be performed or a large measurement error is caused.
SUMMERY OF THE UTILITY MODEL
The object of the utility model includes, for example, provide a line footpath measuring device, it can improve angle adaptability and the reliability of long-term use.
The embodiment of the utility model discloses a can realize like this:
a line diameter measuring device is used for measuring the diameter of a measured cable and comprises a laser, a diaphragm, a first lens, a second lens, an image sensor and a cylindrical mirror, wherein the laser, the diaphragm, the first lens, the second lens and the image sensor are sequentially arranged, the laser is used for emitting laser, and the cylindrical mirror is arranged at any position between the diaphragm and the image sensor so that the laser passes through the cylindrical mirror and then is emitted to the image sensor; the first lens and the second lens are used for placing the tested cable.
Further, in an optional embodiment, the cylindrical mirror is disposed between the diaphragm and the first lens, and the transmission path of the laser sequentially includes: the laser, the diaphragm, the cylindrical mirror, the first lens, the second lens, and the image sensor.
Further, in an optional embodiment, the cylindrical mirror is connected to the first lens and is located on a side of the first lens close to the stop.
Further, in an optional embodiment, the cylindrical lens is disposed between the first lens and the second lens, and the transmission path of the laser light sequentially includes: the laser, the diaphragm, the first lens, the cylindrical mirror, the second lens, and the image sensor; the tested cable is positioned between the first lens and the cylindrical mirror or between the cylindrical mirror and the second lens.
Further, in an optional embodiment, the cylindrical mirror is connected to the first lens and is located on a side of the first lens close to the second lens; alternatively, the first and second electrodes may be,
the cylindrical lens is connected with the second lens and is positioned on one side of the second lens close to the first lens.
Further, in an optional embodiment, the cylindrical mirror is disposed between the second lens and the image sensor, and a transmission path of the laser light sequentially includes: the laser, the diaphragm, the first lens, the second lens, the cylindrical mirror, and the image sensor.
Further, in an optional embodiment, the cylindrical mirror is connected to the second lens and is located on a side of the second lens close to the image sensor; alternatively, the first and second electrodes may be,
the cylindrical mirror is connected with the image sensor and is positioned on one side close to the second lens.
Further, in an optional embodiment, the image sensor is a line image sensor.
The embodiment of the utility model provides a beneficial effect is: the line diameter measuring device comprises a laser, a diaphragm, a first lens, a second lens, an image sensor and a cylindrical mirror, wherein the laser emits laser which is changed into parallel laser under the collimation effect of the first lens; the parallel laser passes through the cable to be detected, and under the action of the second lens, the image sensor can obtain a diffraction waveform of the cable to be detected, namely an image of the cable to be detected; the diffraction waveform is perpendicular to the measured cable, and the diameter of the measured cable can be measured by analyzing the diffraction waveform obtained on the image sensor. The embodiment of the utility model provides an in, the parameter of the logical light width of diaphragm and cylindrical mirror is used for adjusting or controlling the width of diffraction waveform jointly to make the diffraction waveform can adjust or control comparatively conveniently.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments will be briefly described below. It is appreciated that the following drawings depict only certain embodiments of the invention and are therefore not to be considered limiting of its scope. For a person skilled in the art, it is possible to derive other relevant figures from these figures without inventive effort.
Fig. 1 is a schematic structural diagram of a wire diameter measuring device according to an embodiment of the present invention.
Icon: 10-wire diameter measuring means; 11-a laser; 12-a diaphragm; 13-a first lens; 14-a second lens; 15-an image sensor; 16-cylindrical mirror; 20-cable under test.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solutions in the embodiments of the present invention. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
It should be noted that the features of the embodiments of the present invention may be combined with each other without conflict.
The following describes in detail embodiments of the present invention with reference to the accompanying drawings.
Referring to fig. 1, an embodiment of the present invention provides a wire diameter measuring device 10. The wire diameter measuring device 10 can be used for measuring the diameter of the measured wire 20 and has good adaptability and reliability.
In the embodiment of the present invention, the line diameter measuring device 10 includes a laser 11, a diaphragm 12, a first lens 13, a second lens 14, an image sensor 15 and a cylindrical mirror 16, the laser 11, the diaphragm 12, the first lens 13, the second lens 14 and the image sensor 15 are sequentially disposed, the laser 11 is used for emitting laser, and the cylindrical mirror 16 is disposed at any position between the diaphragm 12 and the image sensor 15, so that the laser passes through the cylindrical mirror 16 and then emits to the image sensor 15; the first lens 13 and the second lens 14 are used for placing the tested cable 20.
It should be noted that, in the embodiment of the present invention, a wire diameter measuring device 10 is provided; in addition to the above components, the wire diameter measuring device 10 may further include a housing, a screw, and other components for connection, and the embodiment of the present invention is not particularly limited to other components. The embodiment of the utility model provides an in, this line footpath measuring device 10 can make line footpath measuring device 10's angle allowance improve at double to promote line footpath measuring device 10's adaptability, guarantee measuring result's reliability.
In the embodiment of the present invention, the laser 11 emits laser, and the laser becomes parallel laser under the collimation effect of the first lens 13; the parallel laser passes through the cable 20 to be measured, and under the action of the second lens 14, the image sensor 15 can obtain the diffraction waveform of the cable 20 to be measured, namely an image of the cable 20 to be measured; the diffraction waveform is perpendicular to the measured cable 20, and the diameter of the measured cable 20 can be measured by analyzing the diffraction waveform obtained on the image sensor 15. In the embodiment of the present invention, the light transmission width of the diaphragm 12 and the parameters of the cylindrical mirror 16 are commonly used to adjust or control the width of the diffraction waveform, so that the diffraction waveform can be conveniently adjusted or controlled.
It should be noted that accuracy and adaptability are two important indexes for evaluating the performance of the measuring instrument. In the prior art, a cable measuring instrument based on the Fraunhofer diffraction principle has high measuring accuracy but poor adaptability. In the prior art, if the measured cable 20 is deflected in the Y direction, the diffraction image on the sensor is deflected accordingly, so that the photosensitive area on the sensor cannot receive the correct diffraction image, and the measuring instrument cannot measure the correct diameter of the cable. To ensure that the correct diffraction image is obtained on the sensor, it should be ensured that the diffraction image of the sensor coincides as much as possible with the photosensitive area of the sensor. The width of the photosensitive area of the existing high-precision line image sensor 1 is about 6-200um (um, length unit: micrometer), and the effective width of the diffraction image is about 100um, that is, after the diffraction image is deflected, the rotation offset of the diffraction image is 0.2mm/(L/2) (L is the length of the line image sensor, and mm is the length unit: millimeter). If L is 30mm, the offset angle is about 0.8 °, i.e. the angle adaptation margin of the existing measuring instrument is only 0.8 °, which causes great difficulty in cable installation in cable production.
In the embodiment of the present invention, the cylindrical mirror 16 is disposed between the diaphragm 12 and the image sensor 15, and can adjust or control the light received by the image sensor 15. In the embodiment of the present invention, both the diaphragm 12 and the cylindrical mirror 16 can adjust the light transmission width; the diffraction image received on the image sensor 15 changes, the diffraction waveform becomes wider in the Y direction, and the width of the diffraction waveform in the Y direction is determined by the light transmission width of the diaphragm 12 and the parameters of the cylindrical mirror 16, so that the width of the diffraction waveform can be adjusted more conveniently. In the embodiment of the present invention, if the width of the diffraction waveform is increased to 1.5mm, the angle margin of the line diameter measuring device 10 becomes 1.5/(L/2), and if L is 30mm, the angle margin becomes 5.6 °, which is 7 times of 0.8 ° in the prior art. In this case, as long as the inclination angle of the cable 20 to be measured does not exceed 5.6 °, the measuring instrument can obtain a correct measurement result, which greatly facilitates the installation and debugging of the measuring instrument and improves the reliability of long-term use.
Meanwhile, in the cable industry, cables with the wire diameter of 0.005-0.200 mm are called microwires, and instruments for measuring the diameters of the metal wires are called microwire measuring instruments. At present, the microwire diameter is mainly measured by a measuring instrument based on the fraunhofer diffraction principle. However, in the prior art, the measuring instrument has poor adaptability to the microwire. In the embodiment of the present invention, the light transmission width can be adjusted by both the diaphragm 12 and the cylindrical mirror 16; the diffraction image received on the image sensor 15 changes, the diffraction waveform becomes wider in the Y direction, and the width of the diffraction waveform in the Y direction is determined by the light transmission width of the diaphragm 12 and the parameters of the cylindrical mirror 16, so that the width of the diffraction waveform can be adjusted more conveniently. That is to say, the embodiment of the utility model provides a can also be better to the measurement adaptability of microwire, be favorable to guaranteeing the measurement accuracy of microwire. It should be understood that the embodiment of the present invention provides a wire diameter measuring device 10 that basically does not require the diameter of the measured wire 20, i.e. in theory, any size of wire can be measured.
In addition, it should also be noted that the cable measuring device 10 provided by the embodiment of the present invention may be used for measuring the wire diameter of a cable, and the cable may include not only common cables, electric wires, wire cores, etc., but also other arbitrary linear structures; that is, embodiments of the present invention may be used for any diameter of a linear or strip-shaped object.
In the embodiment of the present invention, the cylindrical mirror 16 is located between the diaphragm 12 and the image sensor 15, and the following description can be referred to for specific positions.
In an alternative embodiment, the cylindrical mirror 16 is disposed between the diaphragm 12 and the first lens 13, and the transmission path of the laser light is sequentially: a laser 11, a diaphragm 12, a cylindrical mirror 16, a first lens 13, a second lens 14, and an image sensor 15.
Further, a cylindrical mirror 16 is connected to the first lens 13 and is located on a side of the first lens 13 close to the diaphragm 12.
In an alternative embodiment, the cylindrical lens 16 is disposed between the first lens 13 and the second lens 14, and the transmission path of the laser light is sequentially: a laser 11, a diaphragm 12, a first lens 13, a cylindrical mirror 16, a second lens 14, and an image sensor 15; the cable 20 to be measured is located between the first lens 13 and the cylindrical lens 16, or between the cylindrical lens 16 and the second lens 14.
Further, a cylindrical lens 16 is connected to the first lens 13 and is located on a side of the first lens 13 close to the second lens 14; alternatively, the cylindrical mirror 16 is connected to the second lens 14 and is located on the side of the second lens 14 close to the first lens 13.
In an alternative embodiment, the cylindrical lens 16 is disposed between the second lens 14 and the image sensor 15, and the transmission path of the laser light is sequentially: a laser 11, a diaphragm 12, a first lens 13, a second lens 14, a cylindrical mirror 16, and an image sensor 15.
Further, a cylindrical lens 16 is connected to the second lens 14 and is located on a side of the second lens 14 close to the image sensor 15; alternatively, the cylindrical lens 16 is connected to the image sensor 15 and is located on the side close to the second lens 14.
Optionally, in the embodiment of the present invention, the image sensor 15 may be a linear array image sensor. Of course, and not by way of limitation, in other embodiments of the invention,
the embodiment of the utility model provides a line footpath measuring device 10: the laser device comprises a laser 11, a diaphragm 12, a first lens 13, a second lens 14, an image sensor 15 and a cylindrical lens 16, wherein the laser 11 emits laser which is changed into parallel laser under the collimation effect of the first lens 13; the parallel laser passes through the cable 20 to be measured, and under the action of the second lens 14, the image sensor 15 can obtain the diffraction waveform of the cable 20 to be measured, namely an image of the cable 20 to be measured; the diffraction waveform is perpendicular to the measured cable 20, and the diameter of the measured cable 20 can be measured by analyzing the diffraction waveform obtained on the image sensor 15. In the embodiment of the present invention, the light transmission width of the diaphragm 12 and the parameters of the cylindrical mirror 16 are commonly used to adjust or control the width of the diffraction waveform, so that the diffraction waveform can be conveniently adjusted or controlled.
It should be noted that in the description of the present invention, the terms "upper", "lower", "inner", "outer", "left", "right", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship that the product of the present invention is usually placed when in use, or the orientation or position relationship that a person skilled in the art usually understands, only for the convenience of describing the present invention and simplifying the description, but not for indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
It is also noted that, unless expressly stated or limited otherwise, the terms "disposed" and "connected" are used broadly and encompass both fixed and removable connections as well as integral connections; can be mechanically or electrically connected; the connection may be direct or indirect via an intermediate medium, and may be a communication between the two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Although the present invention is disclosed above, the present invention is not limited thereto. Various changes and modifications may be effected therein by one of ordinary skill in the pertinent art without departing from the scope or spirit of the present invention, and the scope of the present invention is defined by the appended claims.

Claims (8)

1. The wire diameter measuring device is used for measuring the diameter of a measured cable (20), and is characterized in that the wire diameter measuring device (10) comprises a laser (11), a diaphragm (12), a first lens (13), a second lens (14), an image sensor (15) and a cylindrical mirror (16), wherein the laser (11), the diaphragm (12), the first lens (13), the second lens (14) and the image sensor (15) are sequentially arranged, the laser (11) is used for emitting laser, and the cylindrical mirror (16) is arranged at any position between the diaphragm (12) and the image sensor (15), so that the laser passes through the cylindrical mirror (16) and then emits to the image sensor (15); the first lens (13) and the second lens (14) are used for placing the cable to be tested (20).
2. The device according to claim 1, characterized in that the cylindrical mirror (16) is arranged between the diaphragm (12) and the first lens (13), and the transmission path of the laser light is in the following order: the laser (11), the diaphragm (12), the cylindrical mirror (16), the first lens (13), the second lens (14), and the image sensor (15).
3. The wire diameter measuring device according to claim 2, wherein the cylindrical lens (16) is connected to the first lens (13) and is located on a side of the first lens (13) near the diaphragm.
4. The line diameter measuring device according to claim 1, wherein the cylindrical lens (16) is disposed between the first lens (13) and the second lens (14), and the transmission path of the laser light is sequentially: the laser (11), the diaphragm (12), the first lens (13), the cylindrical mirror (16), the second lens (14), and the image sensor (15); the cable (20) under test is located between the first lens (13) and the cylindrical mirror (16) or between the cylindrical mirror (16) and the second lens (14).
5. The wire diameter measuring device according to claim 4, wherein the cylindrical lens (16) is connected with the first lens (13) and is positioned on one side of the first lens (13) close to the second lens (14); alternatively, the first and second electrodes may be,
the cylindrical mirror (16) is connected with the second lens (14) and is positioned on one side of the second lens (14) close to the first lens (13).
6. The line diameter measuring device according to claim 1, wherein the cylindrical lens (16) is disposed between the second lens (14) and the image sensor (15), and the transmission path of the laser light is sequentially: the laser (11), the diaphragm (12), the first lens (13), the second lens (14), the cylindrical mirror (16), and the image sensor (15).
7. The wire diameter measuring device according to claim 6, wherein the cylindrical lens (16) is connected to the second lens (14) and is located on a side of the second lens (14) close to the image sensor (15); alternatively, the first and second electrodes may be,
the cylindrical lens (16) is connected with the image sensor (15) and is positioned on one side close to the second lens (14).
8. The wire diameter measuring device according to any one of claims 1-7, wherein the image sensor (15) is a line image sensor.
CN202023058041.6U 2020-12-17 2020-12-17 Wire diameter measuring device Active CN213714221U (en)

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CN202023058041.6U CN213714221U (en) 2020-12-17 2020-12-17 Wire diameter measuring device

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CN202023058041.6U CN213714221U (en) 2020-12-17 2020-12-17 Wire diameter measuring device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116973337A (en) * 2023-09-25 2023-10-31 成都曙创大能科技有限公司 Fine diamond wire surface particle number density measurement system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116973337A (en) * 2023-09-25 2023-10-31 成都曙创大能科技有限公司 Fine diamond wire surface particle number density measurement system
CN116973337B (en) * 2023-09-25 2023-12-22 成都曙创大能科技有限公司 Fine diamond wire surface particle number density measurement system

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