CN213622209U - Buttress material device of breaking a jam - Google Patents
Buttress material device of breaking a jam Download PDFInfo
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- CN213622209U CN213622209U CN202021605323.0U CN202021605323U CN213622209U CN 213622209 U CN213622209 U CN 213622209U CN 202021605323 U CN202021605323 U CN 202021605323U CN 213622209 U CN213622209 U CN 213622209U
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Abstract
The utility model relates to a punching production line buttress material, transmission technical field specifically disclose a buttress material device of breaking a jam, include: the device comprises a base, a lifting plate, a lifting mechanism, a positioning rod, a magnetic force separator and a sensor; the base is arranged on the feeding trolley, the lifting plate is arranged on the base, a plurality of blank placing areas are formed by surrounding of all positioning rods on the lifting plate, the magnetic force separating device is arranged on the side of the blank placing areas, the lifting mechanism is connected with the lifting plate, the working end of the sensor faces to the position of a top blank in the blank placing areas, and the sensor and the lifting mechanism are connected with the field control system. When this device is used for artifical pile up neatly, can make the blank place the position more be convenient for accurate control, the blank can directly be placed on the pay-off dolly, directly send the blank after the pile up neatly to unstacking through the pay-off dolly and get the material level, this device still can carry out mechanical pile up neatly with the arm cooperation, still can come make full use of time of unstacking to pile up neatly through many sets of this device flow process to improve production efficiency.
Description
Technical Field
The utility model relates to a punching production line buttress material, transmission technical field.
Background
The automobile industry is a high-speed development industry, along with the development of economy, the demand of consumers is improved, higher requirements on the cost performance of automobiles are provided, and the production efficiency of automobile parts is promoted to be continuously improved. In order to improve the material utilization rate and the stamping production efficiency of parts and parts so as to finally reduce the part cost, at present, the continuous stamping and the transfer stamping are mainly used for stamping parts and parts of automobiles. The transfer stamping is divided into two production modes of trimming and blanking, transfer and stacking and transfer. Generally, in order to improve the utilization rate of materials, the selection of stacking and transfer is more economical. However, this manner of production presents challenges to the precision of the equipment and ease of operation. To some products that positioning accuracy requires highly, the process of pile up neatly needs that operating personnel is accurate place the tablet in buttress material equipment to equipment unstacking process goes on simultaneously, because the pile up neatly is manual operation, and the pile up neatly is robot automation mechanized operation, causes the beat inconsistent, and artificial speed can not reach robot speed far away, so that the punching production line must pause and wait for artifical pile up neatly to accomplish and just can restart production, serious influence production efficiency.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a buttress material device to above-mentioned difficult problem, the device can set up on the pay-off dolly, a plurality of buttress material levels have, during manual pile up neatly, the tablet can be directly placed in the blank placement area that surrounds by locating lever, magnetic force beam splitter, the time and the degree of difficulty of adjusting the blank position have been reduced, the blank is directly placed on the pay-off dolly, can stably and quickly transport to the station of breaking a jam through the pay-off dolly, thereby increase the timeliness of pile up neatly, and, this device can cooperate the arm that has the sucking disc to carry out the pile up neatly operation, absorb the blank through the sucking disc on the arm and place in the blank placement area of this device, can further improve pile up neatly efficiency, alleviate operating personnel; the device can be provided with two or more sets according to unstacking time, when the device is used for unstacking, one feeding trolley loaded with blanks conveys the blanks to an unstacking station, a sucker on the unstacking station sucks magnetized and separated top blanks to a processing station, a sensor sends a detection signal to a control system when detecting that the top blanks are sucked away, the control system controls a lifting mechanism to move to enable a lifting plate to ascend, a magnetic force separator magnetizes and separates the top blanks, the suckers continue to convey the magnetized and separated blanks to the processing station, and the operation is repeated until all the blanks on the feeding trolley are completely taken out. And in the unstacking process, the second feeding trolley conveys the blanks to the unstacking station after completing the stacking.
In order to achieve the above object, the utility model provides a buttress material device of breaking a jam, include: the device comprises a base, a lifting plate, a lifting mechanism, a positioning rod, a magnetic force separator and a sensor;
the base is arranged on the feeding trolley;
the positioning rods comprise a plurality of groups, each group of positioning rods comprises a plurality of positioning rods, each positioning rod is arranged on the base in the vertical direction, each group of positioning rods forms a respective independent blank placing area, and the distance between each positioning rod in each group of positioning rods is adjustable;
the lifting plate is provided with openings corresponding to the arrangement positions of the positioning rods and the movement of the positioning rods in the adjusting direction, the lifting plate penetrates through the positioning rods from top to bottom through the openings and then is arranged on the base, and the lifting plate is surrounded by the positioning rods to form a blank placing area;
the magnetic force separator is arranged on the side of the blank placing area;
the lifting mechanism is connected with the lifting plate and controls the lifting plate to move up and down along the vertical direction;
the sensor is arranged on the side of the blank placing area through the bracket, and the working end of the sensor faces to the position of the top blank in the blank placing area;
the sensor and the lifting mechanism are connected with the field control system.
The technical scheme for improving the basic structure is as follows: a guide mechanism;
the guide mechanism is arranged on the feeding trolley;
the base is provided with a connecting structure matched with the guide mechanism, and the base is arranged on the feeding trolley in a detachable mode after being connected with the guide mechanism through the connecting structure on the base.
A preferable technical solution of the above improvement is that the guide mechanism includes: a guide post and a guide sleeve;
the guide column is vertically arranged on the feeding trolley;
the base is provided with a first guide hole matched with the guide column, the lifting plate is provided with a second guide hole corresponding to the first guide hole, the guide sleeve is arranged between the first guide hole and the second guide hole, and one end of the guide sleeve is fixedly connected with one of the first guide hole and the second guide hole.
The further improved technical scheme is that the method further comprises the following steps: a magnetic separator mounting base;
the magnetic separator is arranged on the base in an adjustable mode towards and away from the blank placing area through the magnetic separator mounting seat; a sliding groove is formed in the lifting plate along the position adjusting path of the magnetic force separator mounting seat, the lifting plate penetrates through the positioning rod from top to bottom through the opening, and meanwhile the lifting plate penetrates through the magnetic force separator from top to bottom through the sliding groove and is arranged on the base; or the like, or, alternatively,
the magnetic separator is arranged on the feeding trolley in an adjustable mode of facing to and being far away from the blank placing area through the magnetic separator mounting seat.
Still further preferably, two sides of the magnetic separator mounting seat are provided with limiting structures facing the blank placing area.
Preferably, the lifting mechanism is disposed on the feeding trolley, the actuating end of the lifting mechanism faces the bottom surface of the lifting plate, and the base is provided with a passage from the actuating end of the lifting mechanism to the bottom of the lifting plate.
Still further, the preferable technical scheme is that the sensor is fixed on the feeding trolley through the support, and the detection path of the sensor is an oblique opposite angle passing through the position where the top blank is located in each blank placement area.
The technical scheme of further improvement is that a lifting ring is arranged on the base.
More preferably, the positioning rod comprises three groups.
The beneficial effects of the utility model reside in that:
1. the utility model provides a buttress material device, it sets up on the pay-off dolly, during artifical pile up neatly, the tablet can directly be placed in the blank that surrounds by locating lever, magnetic force beam splitter and place the region, has reduced the time and the degree of difficulty of adjustment blank position, and the blank directly is placed on the pay-off dolly, can be stable swift transport to the station of breaking a jam through the pay-off dolly to increase the ageing of pile up neatly.
2. This device is provided with a plurality of blanks and places the region, and the buttress material volume is big to, this device can dismantle, the quick change for the reloading time reduces greatly, makes things convenient for personnel's operation, reduces work load.
3. This device can cooperate the arm that has the sucking disc to carry out mechanical pile up neatly operation, absorbs the blank through the sucking disc on the arm and places the region in the blank of this device, can further improve pile up neatly efficiency, alleviates operating personnel intensity of labour.
4. A plurality of sets of the device can be arranged according to unstacking time, when the device is used for unstacking, one feeding trolley loaded with blanks conveys the blanks to an unstacking station, a sucker on the unstacking station sucks magnetized and split top blanks to a processing station, a sensor sends a detection signal to a control system when detecting that the top blanks are sucked away, the control system controls a lifting mechanism to move to enable a lifting plate to ascend, a magnetic force splitter magnetizes and splits the top blanks, the magnetized and split blanks are conveyed to a processing station by the sucker continuously, and the operation is repeated until all the blanks on the feeding trolley are completely taken; and in the unstacking process, the second feeding trolley conveys the blanks to the unstacking station after completing the stacking.
When the device is used for stacking, the blanks can be directly placed on a plurality of stacking material positions of the feeding trolley, and the stacked blanks are directly conveyed to the unstacking and material taking positions through the feeding trolley, so that the single-time conveying capacity is large, the conveying speed is high, the conveying efficiency is high, the operation of personnel is convenient, and the labor intensity of the personnel is reduced; a plurality of blank storage areas are divided by the positioning rod and the magnetic separator, so that the placing positions of the blanks can be more conveniently and accurately controlled during manual stacking, the adjusting time of the placing positions of the blanks is saved, and the amount of the blanks transferred and stacked at one time is large; the size of a blank placing area in the device can be adjusted according to the size and the shape of the blank, and the device can be suitable for stacking and unstacking blanks with different sizes and shapes; the stacking device can be matched with mechanical arms for mechanical stacking, and stacking can be carried out by fully utilizing unstacking time through multiple sets of stacking devices in line production, so that the production efficiency is further improved. Thereby solve the artifical pile up neatly that exists among the prior art and the robot unstacking causes the beat inconsistent, inefficiency, problem that artifical intensity is big.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
The device comprises a punching sheet 1, a lifting plate 2, a base 3, a positioning rod 4, a guide column 5, a guide sleeve 6, a feeding trolley 7, a fixing bolt 8, a lifting ring 9, a magnetic force separator 10 and a sensor 11.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the objectives of the present invention, the following detailed description will be made in conjunction with the accompanying drawings and preferred embodiments for the specific implementation and working principle of the stacking and unstacking device according to the present invention.
In this embodiment, as shown in fig. 1, the unstacking device for stacked materials provided in this embodiment includes: the device comprises a base 3, a lifting plate 2, a lifting mechanism, a positioning rod 4, a magnetic force separator 10 and a sensor 11. Wherein, base 3 sets up on pay-off dolly 7, the vertical a plurality of locating levers 4 that are provided with on base 3, set up on the board of lifting 2 with each locating lever 4 set up the position and supply locating lever 4 to move corresponding opening in adjusting the direction, the board of lifting 2 sets up on base 3 after passing locating lever 4 through the opening of self from top to bottom, the area of enclosing by each locating lever 4 in each group on the board of lifting 2 constitutes a plurality of blanks and places the region, be used for placing punching press tablet 1, in this embodiment, the blank is placed the region and has set up threely. Because the size and the shape of the blank are different, in order to enable the device to be suitable for the blank with different sizes and shapes, the distance between the positioning rods 4 in each group of positioning rods is adjustable. The magnetic separator 10 is disposed on the side of the blank placement area and is used for magnetically separating the blank to be sucked from the top. The lifting plate 2 is connected with a lifting mechanism, and the vertical direction up-down movement is realized through the lifting mechanism. The sensor 11 is arranged on the side of the blank placing area through a bracket, the working end of the sensor 11 faces to the position of the top blank in the blank placing area, and both the sensor 11 and the lifting mechanism are connected with an on-site control system.
Preferably, the base 3 and the feeding trolley 7 are detachably connected and fixed. In order to facilitate accurate positioning between the base 3 and the feeding trolley 7, a guide mechanism can be arranged. In this embodiment, the guide mechanism includes: guide post 5, guide pin bushing 6. The guide post 5 is vertically arranged on the feeding trolley 7, a first guide hole matched with the guide post 5 is arranged on the base 3, a second guide hole corresponding to the first guide hole on the base 3 is arranged on the lifting plate 2, a guide sleeve 6 is arranged between the first guide hole and the second guide hole, and only one end of the guide sleeve 6 is fixedly connected with one of the first guide hole and the second guide hole in order not to hinder the movement of the lifting plate 2.
Magnetic force divides a ware 10 to set up on base 3 with orientation and the adjustable mode of keeping away from the blank region of placing through magnetic force divides a ware mount pad, the sliding tray has been seted up on board 2 along magnetic force divides a ware mount pad position regulation route, board 2 sets up on self and passes locating lever 4 from top to bottom through the opening that corresponds with locating lever 4 in the time of board 2, board 2 still sets up on base 3 through the sliding tray that corresponds with magnetic force divides a ware mount pad that self set up from top to bottom after passing magnetic force divides a ware 10. Of course, the magnetic separator 10 can also be arranged on the feed carriage 7 in an adjustable manner towards and away from the blank placement area by means of a magnetic separator mounting. In this embodiment, the magnetic separator 10 is an electromagnetic separator.
In order to prevent the stamping material sheet 1 from being too close to the magnetic separator 10, the stamping material sheet 1 is adsorbed on the magnetic separator 10, and limit structures facing the blank placing area are arranged on two sides of the magnetic separator mounting seat so as to keep the distance between the blank and the magnetic separator 10.
In this embodiment, the lifting mechanism is disposed on the feeding trolley 7, the actuating end of the lifting mechanism faces the bottom surface of the lifting plate 2, and the base 3 is provided with a passage from the actuating end of the lifting mechanism to the bottom of the lifting plate 2.
As shown in the figure, the sensor 11 used in this embodiment is a correlation type photoelectric sensor, and the transmitter and the receiver thereof are respectively fixed on the feeding trolley 7 through a bracket, specifically, the transmitter and the receiver pass through an oblique diagonal angle of the position where the top blank is located in each blank placement area, so as to detect the top blank in each blank placement area.
In order to facilitate the disassembly and assembly between the base 3 and the feeding trolley 7, a lifting ring 9 is arranged on the base 3, the base 3 is lifted onto the feeding trolley 7 through a lifting mechanism, the base 3 is positioned through the matching of the guide post 5, the first guide hole and the guide sleeve 6 on the base 3, and the base 3 and the feeding trolley 7 are fixedly connected through a fixing bolt 8.
The working principle of the embodiment is as follows:
when manual stacking is adopted, an operator stacks the stamping material sheets 1 on the lifting plate 2 on the feeding trolley 7, the positioning rods 4 are used for positioning, three stacks are formed, and after stacking is completed, the feeding trolley 7 sends blanks to the next station. When the stacking height is high, in order to facilitate stacking of an operator, the base 3 can be placed on the ground, the lifting plate 2 is installed on the base 3, the operator stacks the stamping material sheets 1 on the blank placing area of the lifting plate 2, the base 3, the lifting plate 2 and the stacked blanks are hoisted to the feeding trolley 7 together through the hoisting ring 9 on the hoisting mechanism connecting base 3, the guiding columns 5 and the guiding sleeves 6 are used for positioning, the blanks are fixedly connected through the fixing bolts 8, and then the blanks are conveyed to the next station through the feeding trolley 7.
When mechanical stacking is adopted, the mechanical arm directly places the blank in the blank placing area on the feeding trolley 7, and after the stacking is finished, the feeding trolley 7 sends the blank to the next station.
When unstacking is carried out, two or more sets of the device can be arranged according to unstacking time, when unstacking is carried out through the device, a first feeding trolley 7 filled with blanks conveys the blanks to an unstacking station, after production starts, under the control of a control system, a sucker of a feeding system sucks and conveys the magnetized and separated top stamping material pieces 1 to punch in a punch press device, after the sucker sucks the stamping material pieces 1 positioned at the tops of three blank placing areas once, a sensor 11 detects that the top blanks are sucked away and sends a detection signal to the control system, the control system controls a lifting mechanism to lift in the height direction to drive a lifting plate 2 to lift, the lifting height of the lifting plate 2 is equal to the thickness of a single stamping material piece 1, a magnetic separator 10 magnetizes and separates the blanks positioned at the tops, then the sucker continuously sucks the stamping material pieces 1 positioned at the tops of the three blank placing areas, and the steps are repeated until all the blanks on the first feeding trolley 7 are completely picked up, the first trolley 7 returns to the palletizing station and the second trolley 7 sends the blanks to the unstacking station after completing the palletizing process in the process of unstacking performed by the first trolley 7.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the examples, those skilled in the art should understand that the technical solutions of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the scope of the claims of the present invention.
Claims (9)
1. A device for unstacking stacks, comprising: the device comprises a base, a lifting plate, a lifting mechanism, a positioning rod, a magnetic force separator and a sensor;
the base is arranged on the feeding trolley;
the positioning rods comprise a plurality of groups, each group of positioning rods comprises a plurality of positioning rods, each positioning rod is arranged on the base in the vertical direction, each group of positioning rods forms a respective independent blank placing area, and the distance between each positioning rod in each group of positioning rods is adjustable;
the lifting plate is provided with openings corresponding to the arrangement positions of the positioning rods and the movement of the positioning rods in the adjusting direction, the lifting plate penetrates through the positioning rods from top to bottom through the openings and then is arranged on the base, and the lifting plate is surrounded by the positioning rods to form a blank placing area;
the magnetic force separator is arranged on the side of the blank placing area;
the lifting mechanism is connected with the lifting plate and controls the lifting plate to move up and down along the vertical direction;
the sensor is arranged on the side of the blank placing area through the bracket, and the working end of the sensor faces to the position of the top blank in the blank placing area;
the sensor and the lifting mechanism are connected with the field control system.
2. The stack unstacking apparatus of claim 1 further comprising: a guide mechanism;
the guide mechanism is arranged on the feeding trolley;
the base is provided with a connecting structure matched with the guide mechanism, and the base is arranged on the feeding trolley in a detachable mode after being connected with the guide mechanism through the connecting structure on the base.
3. A stack unstacking apparatus according to claim 2 wherein the guide means comprises: a guide post and a guide sleeve;
the guide column is vertically arranged on the feeding trolley;
the base is provided with a first guide hole matched with the guide column, the lifting plate is provided with a second guide hole corresponding to the first guide hole, the guide sleeve is arranged between the first guide hole and the second guide hole, and one end of the guide sleeve is fixedly connected with one of the first guide hole and the second guide hole.
4. A destacking apparatus as claimed in any of claims 1 to 3 further comprising: a magnetic separator mounting base;
the magnetic separator is arranged on the base in an adjustable mode towards and away from the blank placing area through the magnetic separator mounting seat; a sliding groove is formed in the lifting plate along the position adjusting path of the magnetic force separator mounting seat, the lifting plate penetrates through the positioning rod from top to bottom through the opening, and meanwhile the lifting plate penetrates through the magnetic force separator from top to bottom through the sliding groove and is arranged on the base; or the like, or, alternatively,
the magnetic separator is arranged on the feeding trolley in an adjustable mode of facing to and being far away from the blank placing area through the magnetic separator mounting seat.
5. The stack unstacking apparatus according to claim 4 wherein the magnetic distractor mounts are provided with stop formations on either side thereof facing the blank receiving area.
6. The buttress material unstacking device of claim 5, wherein the lifting mechanism is arranged on the feeding trolley, an execution end of the lifting mechanism faces the bottom surface of the lifting plate, and a channel from the execution end of the lifting mechanism to the bottom of the lifting plate is formed in the base.
7. The unstacking apparatus for stacked materials according to claim 6 wherein the sensor is fixed to the feed carriage by the support and the sensor has a path of detection through an oblique corner of the top blank in each blank receiving area.
8. A unstacking apparatus as claimed in claim 7 wherein the base is provided with lifting rings.
9. The stack unstacking apparatus of claim 8 wherein the positioning bars comprise three sets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021605323.0U CN213622209U (en) | 2020-08-05 | 2020-08-05 | Buttress material device of breaking a jam |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021605323.0U CN213622209U (en) | 2020-08-05 | 2020-08-05 | Buttress material device of breaking a jam |
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| Publication Number | Publication Date |
|---|---|
| CN213622209U true CN213622209U (en) | 2021-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021605323.0U Active CN213622209U (en) | 2020-08-05 | 2020-08-05 | Buttress material device of breaking a jam |
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| CN (1) | CN213622209U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114260381A (en) * | 2021-11-30 | 2022-04-01 | 佛山市顺德区赛恩特实业有限公司 | Unstacking punching material sheet feeding device with material trolley and using method thereof |
-
2020
- 2020-08-05 CN CN202021605323.0U patent/CN213622209U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114260381A (en) * | 2021-11-30 | 2022-04-01 | 佛山市顺德区赛恩特实业有限公司 | Unstacking punching material sheet feeding device with material trolley and using method thereof |
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