CN213615617U - Cylinder cap processing line changes line manipulator - Google Patents
Cylinder cap processing line changes line manipulator Download PDFInfo
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- CN213615617U CN213615617U CN202022136565.6U CN202022136565U CN213615617U CN 213615617 U CN213615617 U CN 213615617U CN 202022136565 U CN202022136565 U CN 202022136565U CN 213615617 U CN213615617 U CN 213615617U
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Abstract
A line-turning mechanical arm of a cylinder cover machining line belongs to the technical field of engine cylinder cover machining. A line-changing manipulator of a cylinder cover processing line comprises a cylinder cover processing line I, a cylinder cover processing line II, a line-changing manipulator and a protective net; the cylinder cover processing line I is used for completing the connection of the cylinder cover to each process station; the cylinder cover processing line is used for completing the process that the cylinder cover enters a processing center of each process station; the transfer manipulator is used for transferring the workpiece cylinder cover from the cylinder cover processing line I to the cylinder cover processing line II, and two ends of the transfer manipulator are supported and protected through a protective net. The utility model discloses a design preparation manipulator replaces the operator to accomplish work from top to bottom of work piece completely, effectively improves work efficiency, has realized automatic operation.
Description
Technical Field
The utility model belongs to the technical field of engine cylinder lid processing, especially, relate to a cylinder lid processing line changes line manipulator.
Background
The operator of the machining plant 4G15 cylinder cover OP45 walks to and fro along the long route when the operator carries out loading and unloading on OP50, so that the operation time of the operator exceeds the design beat, the operator is a bottleneck station of a workshop section, and people need to be added. In order to realize automatic loading and unloading of workpieces on a gun drill station without increasing operators, a manipulator is manufactured to replace human operation, and personnel reduction and efficiency improvement are realized.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a cylinder cap processing line changes line manipulator.
The utility model adopts the technical proposal that: a line-changing manipulator of a cylinder cover processing line comprises a cylinder cover processing line I, a cylinder cover processing line II, a line-changing manipulator and a protective net; the cylinder cover processing line I is used for completing the connection of the cylinder cover to each process station; the cylinder cover processing line is used for completing the process that the cylinder cover enters a processing center of each process station; the transfer manipulator is used for transferring the workpiece cylinder cover from the cylinder cover processing line I to the cylinder cover processing line II, and two ends of the transfer manipulator are supported and protected through a protective net.
The beneficial effects of the utility model reside in that:
the utility model discloses a design preparation manipulator replaces the operator to accomplish work from top to bottom of work piece completely, effectively improves work efficiency, has realized automatic operation.
The achievement is as follows:
1. the cost is saved: 2. the quality is improved: the collision injury brought by a human clamping section is effectively avoided.
3. Safety and environment: the potential safety hazard of an operator when taking and clamping a workpiece to walk on the pedal is reduced.
Drawings
Fig. 1 is an isometric view of the present invention;
FIG. 2 is a front view of the wire-turning manipulator of the present invention;
FIG. 3 is a left side view of FIG. 2;
FIG. 4 is an isometric view of FIG. 2;
fig. 5 is an isometric view of the protection net of the present invention;
wherein: 1-cylinder cover processing line I, 2-cylinder cover processing line II, 3-wire rotating mechanical arm, 4-protective net, 301-load rotating translation cylinder, 302-load rotating translation sliding plate, 303-lifting control cylinder, 304-lifting control connecting plate, 305-mechanical arm rotating cylinder, 306-mechanical arm positioning plate, 307-claw clamping cylinder, 308-mechanical claw, 309-detection sensor support, 310-photoelectric proximity sensor, 311-mechanical arm positioning pin, 401-door type protective net, 402-side protective net, 403-mechanical arm support frame and 404-mechanical arm support frame diagonal rib.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, a line-changing manipulator of a cylinder cover processing line comprises a cylinder cover processing line I1, a cylinder cover processing line II 2, a line-changing manipulator 3 and a protective net 4, wherein,
the cylinder cover machining line I1 is an original workpiece material conveying main line and is used for completing connection of the cylinder cover to each process station;
the second cylinder cover processing line 2 is an original workpiece material conveying branch line, and the cylinder cover enters a processing center of each process station;
the transfer manipulator 3 is used for transferring the workpiece cylinder cover from the cylinder cover processing line I1 to the cylinder cover processing line II 2, and the cylinder cover processing line I1 and the cylinder cover processing line II 2 can be used for transferring the cylinder cover no matter in a parallel arrangement form or a vertical arrangement form;
the protective net 4 is used for supporting and protecting the line-turning manipulator;
as shown in fig. 2, 3 and 4, the wire-transferring manipulator 3 is provided with cylinders from top to bottom to complete the motions of each degree of freedom, wherein a transferring translation cylinder 301 spans a cylinder cover processing line 1 and a cylinder cover processing line 2, the motion of lifting and lowering the workpiece depends on a lifting control cylinder 303, the change of the posture of the workpiece after the wire-crossing of the cylinder cover drives the manipulator rotating cylinder 305 to be arranged, and a gripper clamping cylinder 307 is arranged to complete the clamping and releasing motions of the workpiece cylinder cover and is connected with a transition connecting plate;
the movable sliding table part of the transshipment translation cylinder 301 is connected with a transshipment translation sliding plate 302 through a bolt, four threaded holes are also formed in the transshipment translation sliding plate 302, and the lifting control cylinder 303 is fixed on the transshipment translation sliding plate 302 through bolt connection;
the front end of the piston rod of the lifting control cylinder 303 is provided with a connecting plate, the connecting plate is connected with a lifting control connecting plate 304 through a bolt, and the lower surface of the lifting control connecting plate 304 is fixed with a manipulator rotating cylinder 305 through a bolt;
the manipulator rotary cylinder 305 is provided with a rotary connecting flange plate, the lower surface of the connecting flange plate of the manipulator rotary cylinder 305 is fixed with a manipulator positioning plate 306 through a bolt, a central bolt below the manipulator positioning plate 306 is fixedly provided with a paw clamping cylinder 307, the paw clamping cylinder 307 is provided with two sliders, the lower part of each slider is connected with a manipulator paw 308 through a bolt, the fingers of the two manipulator paws 308 face inwards, clamping and loosening actions on a workpiece are completed through combination and separation, two manipulator positioning pins 311 are respectively arranged at two ends in the long edge direction of the manipulator positioning plate 306, and pre-positioning before the workpiece is grabbed is completed by inserting the manipulator positioning pins 311 into designated holes which are butted to the workpiece;
the side of any long side plate of the manipulator positioning plate 306 is connected with a detection sensor bracket 309 through a bolt, the detection sensor bracket 309 is provided with a hole, a photoelectric proximity sensor 310 penetrates through the hole, and the photoelectric proximity sensor 310 is clamped and positioned on the detection sensor bracket 309 through a nut carried by the photoelectric proximity sensor 310, so that whether the manipulator grabs a workpiece or not and the workpiece is detected in place;
as shown in fig. 5, the protective net 4 is used for supporting the wire transferring manipulator 3, the transferring and translating cylinder 301 is arranged on the side vertical surface of the manipulator support frame 403 through bolt connection, and two manipulator support frame inclined ribs 404 are arranged on the two upright posts at the two ends of the same side vertical surface of the manipulator support frame 403 through bolt connection;
the protective net 4 is used for safety protection of the wire-turning manipulator 3, the side protective nets 402 of the whole grid are arranged on two sides of the cylinder cover processing line I1 and the cylinder cover processing line II 2 in parallel, the door-shaped protective net 401 is vertically arranged to cross the cylinder cover processing line I1 and the cylinder cover processing line II 2, and the grid net of the door-shaped protective net 401 is positioned at the upper parts of the two conveying lines at a certain height and does not hinder conveying and transferring of workpieces;
the upright posts at two ends of the manipulator support frame 403 of the protective net 4 are located on the upper surface of the upper cross beam of the side protective net 402 and connected through bolts; the lower support of the manipulator support frame inclined rib 404 is also located on the upper surface of the upper cross beam of the side protective net 402 and is connected through a bolt;
the gripper mechanism is composed of a gripper rotation cylinder 305, a gripper positioning plate 306, a gripper clamping cylinder 307, a gripper 308, and a photoelectric proximity sensor 310 on the elevation control cylinder 303.
During the working process, as shown in fig. 2, 3 and 4, a workpiece is stopped in a transfer line working area through a cylinder cover machining line 1, a transfer translation cylinder 301 of a transfer line manipulator 3 is driven, a whole set of clamping jaw mechanisms on a lifting control cylinder 303 moves to a position right above the cylinder cover machining line 1, the lifting control cylinder 303 drives a lower paw to descend, a paw clamping cylinder 307 is in a pre-separation state, two manipulator positioning pins 311 below a manipulator positioning plate 306 are slowly inserted into workpiece designated holes to complete pre-positioning before grabbing the workpiece, at this time, a photoelectric proximity sensor 310 on the manipulator positioning plate 306 side detects that the manipulator grabs the workpiece and feeds back the workpiece to the proper position, and the manipulator paws 308 pre-opened by the paw clamping cylinder 307 are combined to clamp an upward flange of a blank surface on the outer surface of a cylinder cover of the workpiece.
The clamped workpiece cylinder cover is driven by a lifting control cylinder 303 to lift the lower gripper to a proper position, a manipulator transshipment translation cylinder 301 is driven, and the whole clamping jaw mechanism moves from the position right above a cylinder cover processing line I1 to the position right above a cylinder cover processing line II 2.
In the transferring and translating process, a manipulator rotating cylinder 305 in the whole clamping jaw mechanism drives a manipulator positioning plate 306 and a lower structure, the horizontal plane rotates by 90 degrees, the posture of a workpiece cylinder cover on the horizontal plane is changed, namely the direction of a long-edge parallel conveying line of the cylinder cover is changed into the direction of a long-edge vertical conveying line of the cylinder cover, and before the whole clamping jaw mechanism reaches the position right above a cylinder cover processing line II 2, the rotating action is completed.
The clamping jaw mechanism stops to reach the position right above a cylinder cover machining line II 2 through a buffer stop arranged on a manipulator transshipment translation cylinder 301, a lifting control cylinder 303 drives a lower paw to descend, a paw clamping cylinder 307 is in a combined state, a workpiece cylinder cover is lightly placed on the cylinder cover machining line II 2, the paw clamping cylinder 307 drives a mechanical paw 308 to loosen a workpiece, the lifting control cylinder 303 drives a lower paw lifting structure, two manipulator positioning pins 311 below a manipulator positioning plate 306 slowly withdraw from the workpiece positioning holes, at the moment, a photoelectric proximity sensor 310 on the manipulator positioning plate 306 side detects that the manipulator does not have a workpiece, the lifting control cylinder 303 ascends to the position, a manipulator rotating cylinder 305 drives the manipulator positioning plate 306 and a lower structure to rotate in the reverse direction by 90 degrees, and the manipulator returns to a standby state.
As shown in fig. 5, the transferring and translating cylinder 301 is disposed on a side elevation of the manipulator support 403, two ends of the transferring and translating cylinder 301 are disposed in two end columns of the manipulator support 403, two manipulator support diagonal ribs 404 are disposed on two end columns of the same side elevation of the manipulator support 403, and the two columns and the diagonal ribs are both fastened on an upper cross beam of the side protective net 402, so as to provide a solid mounting foundation for the manipulator;
the protective net 4 is used for the safe operation protection of the line-turning manipulator, the side protective nets 402 of the whole grid net are arranged on two sides of the cylinder cover processing line I1 and the cylinder cover processing line II 2 in parallel, and the two conveying lines are connected to a working area; the gate-type protective net 401 is vertically arranged to span the cylinder cover processing line I1 and the cylinder cover processing line II 2, and the grid net of the gate-type protective net 401 is arranged at the upper parts of the two conveying lines at a certain height and does not hinder the conveying and transferring of workpieces;
to sum up, the utility model provides a pair of cylinder cap processing line changes line manipulator, the manipulator support frame 403 installation basis that provides through protection network 4 reprints translation cylinder 301 and sets up in cylinder cap processing line 1 and two 2 upper portions operation areas of cylinder cap processing line, through a series of settings in the action that links up of a plurality of cylinders of this platform of reprinting translation cylinder 301, realizes the pneumatic transportation of one 1 to two 2 work pieces of cylinder cap processing line.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a cylinder cap processing line transfer machinery hand which characterized in that: comprises a cylinder cover processing line I (1), a cylinder cover processing line II (2), a line-turning mechanical arm (3) and a protective net (4); the cylinder cover machining line I (1) is used for completing connection of the cylinder cover to each process station; the second cylinder cover machining line (2) is used for completing the entering of the cylinder cover into the machining center of each process station; line transfer manipulator (3) are used for providing the work piece cylinder cap from cylinder cap processing line (1) to the transportation reprint of cylinder cap processing line two (2), and line transfer manipulator (3) both ends are passed through protection network (4) and are supported and protect, two side protection network (402) parallel arrangement of protection network (4) are in cylinder cap processing line (1) and cylinder cap processing line two (2) both sides, manipulator support frame (403) both ends stand of protection network (4) is located on side protection network (402) entablature upper surface, the reprint translation cylinder (301) of line transfer manipulator (3) set up on manipulator support frame (403) side facade through bolted connection.
2. The line-changing manipulator of the cylinder cover processing line according to claim 1, characterized in that: the wire transferring manipulator (3) comprises a transferring translation cylinder (301), a lifting control cylinder (303), a manipulator rotating cylinder (305), a manipulator positioning plate (306), a paw clamping cylinder (307), two manipulator paws (308) and two manipulator positioning pins (311); the transshipment translation cylinder (301) spans the cylinder cover processing line I (1) and the cylinder cover processing line II (2), both ends of the transshipment translation cylinder are arranged on the protective net (4), the lifting control cylinder (303) is arranged on a movable sliding table of the transshipment translation cylinder (301), the manipulator rotating cylinder (305) is arranged on a piston rod of the lifting control cylinder (303), the paw clamping cylinder (307) is arranged on a connecting flange plate of the manipulator rotating cylinder (305) through a manipulator positioning plate (306), the two sliding blocks of the paw clamping cylinder (307) are both provided with mechanical paws (308), the finger hooks of the two mechanical paws (308) are opposite and inward, clamping and loosening actions on the workpieces are completed through combination and separation, two manipulator positioning pins (311) are respectively arranged at two ends of the manipulator positioning plate (306) in the long edge direction, the positioning pin (311) of the manipulator is inserted and butted to the designated hole of the workpiece to complete pre-positioning before the workpiece is grabbed.
3. The line-changing manipulator of the cylinder cover processing line as claimed in claim 2, wherein: the detection sensor support (309) is connected with any long side plate side of the manipulator positioning plate (306) through a bolt, a hole is formed in the detection sensor support (309), a photoelectric proximity sensor (310) penetrates through the hole, the photoelectric proximity sensor (310) is clamped and positioned on the detection sensor support (309) through a nut carried by the photoelectric proximity sensor, and whether the manipulator grabs a workpiece or not and the workpiece is detected in place is finished.
4. The line-changing manipulator of the cylinder cover processing line according to claim 2 or 3, characterized in that: the movable sliding table part of the transshipment translation cylinder (301) is connected with a transshipment translation sliding plate (302) through a bolt, and the transshipment translation sliding plate (302) is connected with a lifting control cylinder (303) through a bolt.
5. The line-changing manipulator of the cylinder cover processing line as claimed in claim 4, wherein: the connecting plate that lift control cylinder (303) piston rod front end was equipped with passes through bolted connection lift control connecting plate (304), lift control connecting plate (304) lower surface passes through the rotatory cylinder of bolt fastening manipulator (305).
6. The line-changing manipulator of the cylinder cover processing line as claimed in claim 4, wherein: the protective net (4) comprises a manipulator support frame (403), two door-shaped protective nets (401) and two side protective nets (402); the two door-shaped protective nets (401) are vertically arranged to cross a cylinder cover processing line I (1) and a cylinder cover processing line II (2), two side protective nets (402) and the two door-shaped protective nets (401) are enclosed on the outer side of a wire rotating manipulator (3), and a manipulator support frame (403) is connected with the side protective nets (402) through bolts.
7. The line-changing manipulator of the cylinder cover processing line as claimed in claim 6, wherein: the manipulator support frame inclined rib (404) is arranged between the upright columns at the two ends of the manipulator support frame (403) and the corresponding side protective net (402), and the two manipulator support frame inclined ribs (404) and the transferring translation cylinder (301) are arranged on the same side vertical face of the manipulator support frame (403).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022136565.6U CN213615617U (en) | 2020-09-25 | 2020-09-25 | Cylinder cap processing line changes line manipulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022136565.6U CN213615617U (en) | 2020-09-25 | 2020-09-25 | Cylinder cap processing line changes line manipulator |
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| Publication Number | Publication Date |
|---|---|
| CN213615617U true CN213615617U (en) | 2021-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022136565.6U Active CN213615617U (en) | 2020-09-25 | 2020-09-25 | Cylinder cap processing line changes line manipulator |
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| CN (1) | CN213615617U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113878607A (en) * | 2021-11-12 | 2022-01-04 | 安徽苍井精密机械有限公司 | Mechanical grabbing hand grab |
-
2020
- 2020-09-25 CN CN202022136565.6U patent/CN213615617U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113878607A (en) * | 2021-11-12 | 2022-01-04 | 安徽苍井精密机械有限公司 | Mechanical grabbing hand grab |
| CN113878607B (en) * | 2021-11-12 | 2024-04-05 | 安徽苍井精密机械有限公司 | Mechanical grabbing hand grab |
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