[ summary of the invention ]
For solving the complicated changeable process demand of the unable continuous reciprocating type coating film section of satisfying among the prior art, the utility model provides a be applied to the multistation lifting translation mechanism on the automatic coating film line.
The utility model discloses a realize through following technical scheme:
the multi-station lifting translation mechanism applied to the automatic coating line comprises a rack platform, a walking platform arranged on the rack platform, a lifting frame arranged on the walking platform and a multi-station transmission platform arranged on the lifting frame and used for temporarily storing or transporting substrate frames, wherein the multi-station transmission platform is provided with a plurality of temporary storage areas capable of containing the substrate frames, and the temporary storage areas are provided with transportation assemblies capable of transporting the substrate frames;
the walking platform can drive the multi-station transmission platform to walk on the rack platform so as to enable the multi-station transmission platform to be in butt joint with different stations on the automatic coating line.
The multi-station lifting translation mechanism applied to the automatic coating line is characterized in that at least two temporary storage areas are arranged on the multi-station transmission platform and distributed from top to bottom, and the lifting frame can drive the multi-station transmission platform to lift so as to switch different temporary storage areas to be in butt joint with stations on the automatic coating line.
The multi-station lifting and translating mechanism applied to the automatic coating line is characterized in that the multi-station transmission platform is a four-station transmission platform, four temporary storage areas are arranged on the four-station transmission platform, and two temporary storage areas are arranged side by side in a double-layer mode.
The multi-station lifting and translation mechanism applied to the automatic coating line is characterized in that each temporary storage area is provided with a limiting component for preventing the substrate frame from falling.
The multi-station lifting and translating mechanism applied to the automatic coating line comprises a limiting cylinder which is positioned on two sides of the temporary storage area and arranged in the conveying direction of the conveying assembly, and the limiting cylinder can let the substrate frame enter the temporary storage area from the outer side or be conveyed to the outer side from the temporary storage area after being contracted.
The multi-station lifting translation mechanism applied to the automatic coating line comprises a plurality of frames, wherein each frame is provided with the transportation assembly, and the space above each frame forms the temporary storage area.
The multi-station lifting translation mechanism applied to the automatic coating line comprises a plurality of transmission rollers which are arranged on a frame in parallel at intervals and a servo motor which drives the transmission rollers to rotate synchronously.
The multi-station lifting and translation mechanism applied to the automatic coating line is further provided with an in-place detection device on the frame.
The multi-station lifting and translating mechanism applied to the automatic coating line is characterized in that the rack platform is provided with a guide rail, the walking platform comprises a frame, a sliding seat arranged on the lower side of the frame and matched with the guide rail, and the rack platform is further provided with a driving assembly for driving the frame to move and a proximity sensor for detecting that the frame moves to the end part.
The multi-station lifting translation mechanism applied to the automatic coating line comprises a bottom frame arranged on a walking platform, a lifting assembly arranged on the bottom frame, a supporting plate with the lower end connected with the lifting assembly and the upper end connected with the walking platform, and a driving motor for driving the synchronizer to move.
Compared with the prior art, the utility model discloses there is following advantage:
1. the utility model provides a be applied to multistation lift translation mechanism on automatic coating film line, come the transfer station as the substrate frame through multistation drive platform, on continuous reciprocal coating film line, utilize this mechanism can realize the continuous input of coating film product, output and change the product, for example, set up at substrate frame memory section through frame platform, on the butt joint position of product section and coating equipment, thereby utilize walking platform to drive multistation drive platform and remove different stations in frame platform, thereby can realize changing the product on reserve substrate frame or the uninstallation substrate frame at substrate frame memory section through multistation drive platform, or butt joint coating equipment's input/output, or convey substrate frame and product to the product section and carry out other processes processing. Therefore, the mechanism can automatically convey and butt-joint the continuously reciprocating film coating line with other stations, complete complex process actions, greatly improve the production efficiency and occupy small space.
[ detailed description ] embodiments
In order to make the technical problem, technical solution and advantageous effects solved by the present invention more clearly understood, the following description is given in conjunction with the accompanying drawings and embodiments to further explain the present invention in detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The utility model discloses a realize through following technical scheme:
as shown in fig. 1 to 6, the multi-station lifting and translating mechanism applied to an automatic coating line comprises a frame platform 1, a walking platform 2 arranged on the frame platform 1, a lifting frame 4 arranged on the walking platform 2, and a multi-station transmission platform 3 arranged on the lifting frame 4 and used for temporarily storing or transporting substrate frames, wherein the multi-station transmission platform 3 is provided with a plurality of temporary storage areas 301 capable of accommodating the substrate frames, and the temporary storage areas are provided with transport assemblies capable of transporting the substrate frames; the walking platform 2 can drive the multi-station transmission platform 3 to walk on the frame platform 1 so that the multi-station transmission platform 3 is in butt joint with different stations on an automatic film coating line. The utility model provides a be applied to multistation lift translation mechanism on automatic coating film line, come the transfer station as the substrate frame through multistation drive platform, on continuous reciprocal coating film line, utilize this mechanism can realize the continuous input of coating film product, output and change the product, for example, set up at substrate frame memory section through frame platform, on the butt joint position of product section and coating equipment, thereby utilize walking platform to drive multistation drive platform and remove different stations in frame platform, thereby can realize changing the product on reserve substrate frame or the uninstallation substrate frame at substrate frame memory section through multistation drive platform, or butt joint coating equipment's input/output, or convey substrate frame and product to the product section and carry out other processes processing. Therefore, the mechanism can automatically convey and butt-joint the continuously reciprocating film coating line with other stations, complete complex process actions, greatly improve the production efficiency and occupy small space.
Further, be equipped with two on the multistation transmission platform 3 at least the buffers, and two the buffers distribute for upper and lower layer, crane 4 can drive the multistation transmission platform 3 and go up and down in order to switch the different buffers and the station butt joint on the automatic coating line. The number of the temporary storage areas is the number of stations of the transmission platform, at least 2 temporary storage areas are arranged in a stacked manner, and the butt joint switching of different temporary storage areas and stations can be simply realized by matching with the lifting frame 4.
In this scheme, multistation drive platform 3 be quadruplex position drive platform, be equipped with four on it the buffers, and four buffers 301 divide into two-layer from top to bottom, two buffers 301 that set up side by side distribute on every layer. The four stations are in butt joint with different stations of a production line through the cooperation of the walking platform and the lifting frame, the butt joint of the substrate frames conveyed out from the coating section in the reverse direction can be met, and the conveying of the multiple substrate frames and the replacement of the standby substrate frames are realized. The coating film conveying rhythm can be flexibly regulated and controlled.
And furthermore, each temporary storage area is provided with a limiting component 5 for preventing the substrate frame from falling. After the substrate frame and the product enter the temporary storage area, the substrate frame is limited to continue moving through the limiting assembly, so that the damage of the substrate frame can be effectively prevented, the personal casualty accident caused by the sliding of the substrate frame can be avoided, and the safe, stable and efficient film coating production is ensured.
Specifically, spacing subassembly 5 is including being located the buffer both sides and locating the spacing cylinder on the transportation subassembly direction of transportation, and can let after spacing cylinder shrink in substrate frame gets into to the buffer or transports to the outside from the buffer from the outside. Through cylinder jack-up in this scheme to spacing on the direction of transportation of substrate frame, prevent that the substrate frame from prolonging the direction of transportation landing. When a plurality of racks need to be transported out of the temporary storage area, the limiting air cylinder contracts to enable the racks to move, and the function of limiting damage prevention is achieved through the simple structure. Moreover, in this scheme on the both sides of buffer traffic direction one is equipped with 2 spacing cylinders.
Still further, the multi-station transmission platform 3 comprises a plurality of frames 31, each frame 31 is provided with the transportation assembly, and the space above each frame 31 forms the temporary storage area. The upper and lower layers of frames form an interlayer which is mainly composed of square tubes, and the structure is simple and the strength is enough.
In addition, the transportation assembly includes a plurality of driving rollers 52 disposed in parallel at intervals on the frame 31 and a servo motor 51 driving the plurality of driving rollers 52 to rotate synchronously. Ensuring accurate and reliable transmission. The transmission mode adopts a rolling type transmission mode, the efficiency is better than that of a common friction type transmission mode, the common friction type transmission mode can only carry dozens of kilograms of substrate frames, and the transmission platform can bear hundreds of kilograms of weight. The practicality of this scheme transmission platform is improved greatly.
In addition, the frame 31 is also provided with an in-place detection device. It can adopt the detection sensor that targets in place for automated control, for example detect substrate frame and remove to the buffer and target in place after, the action of automatic control stop gear.
Further, the rack platform 1 is provided with a guide rail 11, the walking platform 2 comprises a frame 21 and a sliding seat 22 arranged on the lower side of the frame 21 and matched with the guide rail 11, and the rack platform 1 is further provided with a driving assembly for driving the frame 21 to move and a proximity sensor 12 for detecting that the frame 21 moves to the end. The rack platform mainly comprises a square tube frame, the whole size is large, the light weight requirement can be guaranteed while the large translation distance and the strength of the square tube frame are guaranteed. Adopt the guide rail to bear the weight of the motion of whole transmission platform simultaneously, lay footboard (decorative pattern aluminum plate) in order to satisfy personnel's walking and overhaul current needs on the square tube frame, the joining of lower margin makes equipment can deal with broader installation environment, also facilitates for equipment debugging, dismantlement simultaneously.
In the scheme, the driving assembly mainly comprises a motor, a synchronous belt wheel and a synchronous belt clamping box on the frame, and the walking platform can stably move on the frame platform in a large span. While the proximity sensor 12 facilitates detection of the precise movement of the walking platform into position.
In addition, the lifting frame 4 comprises a base frame 41 arranged on the walking platform 2. The lifting assembly arranged on the base frame 41 and the supporting plate 42 with the lower end connected with the lifting assembly and the upper end connected with the walking platform 2 comprise a synchronizer 43 and a driving motor 44 for driving the synchronizer 43 to move. The lifting of the transmission platform is completed, and the adopted synchronizer with large stroke ensures the stable and synchronous lifting of the transmission platform; the servo motor provides a power source in the aspect of power, so that accurate and stable transmission is ensured; the power is transmitted to the synchronizer after the torque is increased by the speed reducer, and the requirements of the lifting load of the equipment dead weight and the heavy substrate frame can be met.
The utility model provides a be applied to multistation lift translation mechanism on automatic coating film line, come the transfer station as the substrate frame through multistation drive platform, on continuous reciprocal coating film line, utilize this mechanism can realize the continuous input of coating film product, output and change the product, for example, set up at substrate frame memory section through frame platform, on the butt joint position of product section and coating equipment, thereby utilize walking platform to drive multistation drive platform and remove different stations in frame platform, thereby can realize changing the product on reserve substrate frame or the uninstallation substrate frame at substrate frame memory section through multistation drive platform, or butt joint coating equipment's input/output, or convey substrate frame and product to the product section and carry out other processes processing. Therefore, the mechanism can automatically convey and butt-joint the continuously reciprocating film coating line with other stations, complete complex process actions, greatly improve the production efficiency and occupy small space.
The foregoing is illustrative of one or more embodiments provided in connection with the detailed description and is not to be construed as limiting the invention to the precise embodiments disclosed herein. All with the utility model discloses a method, structure etc. are similar, the same, or to the utility model discloses make a plurality of technological deductions under the design prerequisite, or the replacement should all regard as the utility model discloses a protection scope.