CN213531105U - Full-automatic vertical gear hobbing manipulator - Google Patents
Full-automatic vertical gear hobbing manipulator Download PDFInfo
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- CN213531105U CN213531105U CN202022587970.XU CN202022587970U CN213531105U CN 213531105 U CN213531105 U CN 213531105U CN 202022587970 U CN202022587970 U CN 202022587970U CN 213531105 U CN213531105 U CN 213531105U
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- push plate
- clamping jaw
- storage hopper
- feeding
- push
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Abstract
The utility model relates to the technical field of hobbing machines, in particular to a full-automatic vertical hobbing manipulator, which comprises a vertical frame and a workbench horizontally arranged on the vertical frame, wherein the workbench is provided with a storage hopper, a push plate type feeding device, a vibration feeder and a feeding module; the material storage hopper is obliquely arranged, a discharge port of the material storage hopper is connected with the push plate type feeding device, the vibration feeder is arranged at the lower end of the front side of the push plate type feeding device, a feeding module is arranged on one side of the discharge end of the push plate type feeding device, and a clamping jaw assembly for clamping a material piece is mounted on the feeding module; the utility model adopts push plate type feeding, the noise is lower, and the noise problem in the production workshop is greatly reduced; adopt accurate module to drive pneumatic clamping jaw by motor drive and realize going up the unloading action, solved artifical manual material loading unloading action to machining efficiency and product quality are effectively improved.
Description
Technical Field
The utility model relates to a gear hobbing machine technical field especially relates to a full-automatic vertical gear hobbing manipulator.
Background
The hobbing machine is one of the most widely used gear cutting machines, and can cut straight teeth, helical cylindrical gears, worm gears, chain wheels, etc. At present, the existing hobbing feeding machine uses a vibrating disc for feeding, and the noise is high; and no transferring and clamping action is performed during feeding, so that the machine collision risk exists, and the stability is poor; meanwhile, after the finished product is finished, the air-blowing finished product is discharged from the machine tool, and the cutting fluid cannot be used for auxiliary processing, so that the processing efficiency and the product quality of the product are reduced.
Therefore, it is necessary to design a fully automatic vertical hobbing robot to solve the above-mentioned problems in the prior art.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the shortcoming that exists among the prior art, and the full-automatic vertical gear hobbing manipulator that proposes adopts the push pedal formula material loading, and the noise is little to increase the pay-off module, stability is high, effectively improves machining efficiency and product quality.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a full-automatic vertical hobbing mechanical arm comprises a vertical rack and a workbench horizontally arranged on the vertical rack, wherein a storage hopper, a push plate type feeding device, a vibration feeder and a feeding module are arranged on the workbench; the storage hopper is obliquely arranged, a discharge port of the storage hopper is connected with the push plate type feeding device, the vibration feeder is arranged at the lower end of the front side of the push plate type feeding device, a feeding module is arranged on one side of the discharge end of the push plate type feeding device, and a clamping jaw assembly used for clamping a material piece is mounted on the feeding module.
Preferably, the storage hopper includes the bottom plate that an slope set up and locates the trilateral bounding wall of bottom plate, the bottom of bottom plate is equipped with two backup pads, the bottom plate passes through two backup pads and workstation fixed connection.
Preferably, the push pedal formula loading attachment is including locating the cylinder of workstation below and locating the push pedal subassembly of workstation top, the push pedal subassembly includes by vertical first push pedal, second push pedal, third push pedal and the fourth push pedal that sets up in proper order from left to right, first push pedal and third push pedal are fixed push pedal, second push pedal and fourth push pedal are the activity push pedal, the bottom of second push pedal and fourth push pedal all is connected with the cylinder, the top of fourth push pedal is connected with the discharge gate of storage hopper.
Preferably, the height of the first push plate is higher than that of the second push plate and that of the third push plate, the height of the second push plate and that of the third push plate are higher than that of the fourth push plate, the height of the second push plate is slightly lower than that of the third push plate, and the height of the fourth push plate is slightly lower than that of the bottom plate of the storage hopper.
Preferably, the top end surfaces of the first push plate, the second push plate, the third push plate and the fourth push plate are inclined surfaces, and the inclined directions of the inclined surfaces are consistent with the inclined direction of the bottom plate of the storage hopper.
Preferably, the push pedal formula loading attachment still includes the chute feeder of being connected with first push pedal, the chute feeder slope sets up, the chute feeder is the L type, be equipped with a slat on the chute feeder, the chute feeder is close to the one end of pay-off module and is equipped with cowl, the bottom of chute feeder is equipped with the support frame, the chute feeder passes through the support frame and is connected with the vibrations feeder.
Preferably, the feeding module comprises a linear guide rail and a driving motor arranged at one end of the linear guide rail, a sliding block capable of sliding on the linear guide rail is arranged on the linear guide rail, and a feeding arm is connected to the sliding block.
Preferably, the clamping jaw assembly comprises a finished clamping jaw and a blank clamping jaw, the finished clamping jaw and the blank clamping jaw are both arranged at the front end of the feeding arm, and the finished clamping jaw and the blank clamping jaw are sequentially arranged from left to right.
Preferably, the finish jaw and the blank jaw are both pneumatic jaws.
The utility model discloses following beneficial effect has: the utility model relates to a full-automatic vertical hobbing manipulator, which comprises a vertical frame and a workbench horizontally arranged on the vertical frame, wherein the workbench is provided with a storage hopper, a push plate type feeding device, a vibration feeder and a feeding module; the material storage hopper is obliquely arranged, a discharge port of the material storage hopper is connected with the push plate type feeding device, the vibration feeder is arranged at the lower end of the front side of the push plate type feeding device, a feeding module is arranged on one side of the discharge end of the push plate type feeding device, and a clamping jaw assembly for clamping a material piece is mounted on the feeding module; the utility model adopts push plate type feeding, the noise is lower, and the noise problem in the production workshop is greatly reduced; adopt accurate module to drive pneumatic clamping jaw by motor drive and realize going up the unloading action, solved artifical manual material loading unloading action to machining efficiency and product quality are effectively improved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a front view of fig. 1.
Fig. 3 is a sectional view taken along the line a-a in fig. 2.
Fig. 4 is an enlarged view of part B of fig. 1.
Fig. 5 is an enlarged view of the portion C in fig. 3.
In the figure: the automatic feeding device comprises a vertical rack 1, a workbench 2, a storage hopper 3, a push plate type feeding device 4, a vibrating feeder 5, a feeding module 6, a bottom plate 7, a coaming 8, a supporting plate 9, a cylinder 10, a first push plate 11, a second push plate 12, a third push plate 13, a fourth push plate 14, a feeding groove 15, a lath 16, an arc-shaped baffle 17, a supporting frame 18, a linear guide rail 19, a driving motor 20, a sliding block 21, a feeding arm 22, a finished product clamping jaw 23 and a blank clamping jaw 24.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-4, a full-automatic vertical hobbing manipulator comprises a vertical frame 1 and a workbench 2 horizontally arranged on the vertical frame 1, wherein a storage hopper 3, a push plate type feeding device 4, a vibration feeder 5 and a feeding module 6 are arranged on the workbench 2; the material storage hopper 3 is obliquely arranged, a discharge port of the material storage hopper 3 is connected with the push plate type feeding device 4, the vibration feeder 5 is arranged at the lower end of the front side of the push plate type feeding device 4, a feeding module 6 is arranged on one side of the discharge end of the push plate type feeding device 4, and a clamping jaw assembly used for clamping a material piece is installed on the feeding module 6.
In the embodiment, the push plate type feeding device 4 is used for feeding, so that the noise is low, and the noise problem of a production workshop is greatly reduced; adopt the pay-off of accurate pay-off module 6 pay-off, drive clamping jaw subassembly and realize going up the unloading action, solved artifical manual material loading unloading action to machining efficiency and product quality are effectively improved.
Specifically, storage hopper 3 includes bottom plate 7 that an slope set up and locates trilateral bounding wall 8 of bottom plate 7, the bottom of bottom plate 7 is equipped with two backup pads 9, bottom plate 7 is through two backup pads 9 and 2 fixed connection of workstation.
In this embodiment, the storage hopper 3 that is enclosed by bounding wall 8 and bottom plate 7 is used for storing the blank material spare of waiting to process to adopt the bottom plate 7 that the slope set up, be convenient for the blank material spare to get into on the push pedal formula loading attachment 4 from the discharge gate, and storage hopper 3 is supported fixedly by two backup pads 9, makes its stable in structure, firm.
Specifically, refer to fig. 3, push pedal loading attachment 4 is including locating cylinder 10 of workstation 2 below and locating the push pedal subassembly of workstation 2 top, the push pedal subassembly includes by left-right vertical first push pedal 11, second push pedal 12, third push pedal 13 and the fourth push pedal 14 that sets up in proper order, first push pedal 11 and third push pedal 13 are fixed push pedal, second push pedal 12 and fourth push pedal 14 are the activity push pedal, the bottom of second push pedal 12 and fourth push pedal 14 all is connected with cylinder 10, the top of fourth push pedal 14 is connected with the discharge gate of storage hopper 3.
The height of the first push plate 11 is higher than that of the second push plate 12 and the third push plate 13, the height of the second push plate 12 and the third push plate 13 is higher than that of the fourth push plate 14, the height of the second push plate 12 is slightly lower than that of the third push plate 13, and the height of the fourth push plate 14 is slightly lower than that of the bottom plate 7 of the storage hopper 3.
In this embodiment, a second push plate 12 and a fourth push plate 14 connected by an air cylinder 10 are adopted, the second push plate 12 and the fourth push plate 14 are driven to move up and down by the action of the air cylinder 10, because the first push plate 11 and the third push plate 13 are fixed push plates, a material enters the fourth push plate 14 from the storage hopper 3, when the air cylinder 10 rises, the second push plate 12 and the fourth push plate 14 are driven to move up, and at the moment, a blank material can be pushed onto the third push plate 13 by the fourth push plate 14, so that when the air cylinder 10 is reset, the material on the third push plate 13 enters the second push plate 12 because the height of the second push plate 12 is slightly lower than that of the third push plate 13; when the cylinder 10 ascends again, the second push plate 12 and the fourth push plate 14 are driven to move upwards, at the moment, the blank material part can be continuously pushed to the third push plate 13 through the fourth push plate 14, meanwhile, the material part is pushed to the first push plate 11 through the second push plate 12, when the cylinder 10 resets, the first push plate 11, the second push plate 12, the third push plate 13 and the fourth push plate 14 return to the initial state, next action is circulated again, and then the push plate type feeding is realized.
The top end surfaces of the first push plate 11, the second push plate 12, the third push plate 13 and the fourth push plate 14 are inclined surfaces, and the inclined directions of the inclined surfaces are consistent with the inclined direction of the bottom plate 7 of the storage hopper 3.
In this embodiment, adopt the unanimous inclined plane of incline direction, be convenient for the material piece can follow storage hopper 3 and smoothly enter into to fourth push pedal 14, third push pedal 13, second push pedal 12 and first push pedal 11 in proper order on.
The push plate type feeding device 4 further comprises a feeding groove 15 connected with the first push plate 11, the feeding groove 15 is arranged in an inclined mode, the feeding groove 15 is L-shaped, a strip plate 16 is arranged on the feeding groove 15, an arc baffle 17 is arranged at one end, close to the feeding module 6, of the feeding groove 15, a supporting frame 18 is arranged at the bottom of the feeding groove 15, and the feeding groove 15 is connected with the vibration feeder 5 through the supporting frame 18.
In this embodiment, this vibrations feeder 5 is arranged in the below of chute feeder 15, with chute feeder 15 combined action, can carry the material piece on the chute feeder 15 to the discharge end, the subsequent operation of being convenient for. Wherein, the slat 16 and the cowl 17 can prevent the material piece from dropping in the vibrations ejection of compact in-process, ensure the smooth ejection of compact of material piece.
Specifically, the feeding module 6 includes a linear guide rail 19 and a driving motor 20 disposed at one end of the linear guide rail 19, a sliding block 21 capable of sliding on the linear guide rail 19 is mounted on the linear guide rail 19, and a feeding arm 22 is connected to the sliding block 21.
Specifically, the clamping jaw assembly comprises a finished clamping jaw 23 and a blank clamping jaw 24, wherein the finished clamping jaw 23 and the blank clamping jaw 24 are arranged at the front end of the feeding arm 22, and the finished clamping jaw 23 and the blank clamping jaw 24 are sequentially arranged from left to right.
Wherein the finished clamping jaw 23 and the blank clamping jaw 24 are both pneumatic clamping jaws.
In the embodiment, the driving motor 20 is adopted to drive the sliding block 21 and the feeding arm 22 to slide left and right on the linear guide rail 19, so that the blank clamping jaw 24 is used for realizing the feeding action, the blank product can be directly transferred into the tool, the risk of collision when the blank product is not installed in place is reduced, and the stability of deception is improved; after the material part is processed, a finished product is clamped by the finished product clamping jaw 23, and meanwhile, the processing speed and the quality of the product can be improved by using the cutting fluid; the manual feeding and discharging actions are solved, and the product processing efficiency is effectively improved.
The working principle of the embodiment is as follows: blank material gets into on push pedal formula loading attachment 4 from the discharge gate of storage hopper 3, realize push pedal formula loading through push pedal formula loading attachment 4, and then make blank material get into in the pay-off groove 15, meanwhile, vibrations feeder 5 vibrations work of pay-off groove 15 below, make blank material in the pay-off groove 15 pay-off to the discharge end, at this moment, blank clamping jaw 24 is in the centre gripping blank product transfers the frock under the effect of pay-off module 6, after material processing is accomplished, its finished product is sent to the assigned position back by finished product clamping jaw 23 clamp under the effect of pay-off module 6 once more, continue next circulation action.
In addition, it should be noted that the vibrating feeder, the feeding module, the pneumatic clamping jaws, etc. in the present embodiment are not substantially different from the prior art, and therefore, the structure and the operation principle thereof are not described in detail herein.
In conclusion, the full-automatic vertical hobbing manipulator adopts the push plate type feeding, so that the noise is low, and the noise problem of a production workshop is greatly reduced; adopt accurate module to drive pneumatic clamping jaw by motor drive and realize going up the unloading action, solved artifical manual material loading unloading action to machining efficiency and product quality are effectively improved.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (9)
1. A full-automatic vertical hobbing mechanical arm comprises a vertical rack (1) and a workbench (2) horizontally arranged on the vertical rack (1), and is characterized in that a storage hopper (3), a push plate type feeding device (4), a vibration feeder (5) and a feeding module (6) are arranged on the workbench (2); the material storage hopper (3) is obliquely arranged, a discharge hole of the material storage hopper (3) is connected with the push plate type feeding device (4), the lower end of the front side of the push plate type feeding device (4) is arranged on the vibration feeder (5), a feeding module (6) is arranged on one side of the discharge end of the push plate type feeding device (4), and a clamping jaw assembly used for clamping a material piece is installed on the feeding module (6).
2. The full-automatic vertical hobbing mechanical arm according to claim 1, wherein the storage hopper (3) comprises a base plate (7) which is obliquely arranged and a surrounding plate (8) which is arranged on three sides of the base plate (7), two supporting plates (9) are arranged at the bottom of the base plate (7), and the base plate (7) is fixedly connected with the workbench (2) through the two supporting plates (9).
3. The full-automatic vertical gear hobbing mechanical arm according to claim 1, wherein the push plate type feeding device (4) comprises a cylinder (10) arranged below the workbench (2) and a push plate assembly arranged above the workbench (2), the push plate assembly comprises a first push plate (11), a second push plate (12), a third push plate (13) and a fourth push plate (14) which are vertically arranged from left to right in sequence, the first push plate (11) and the third push plate (13) are fixed push plates, the second push plate (12) and the fourth push plate (14) are movable push plates, the bottoms of the second push plate (12) and the fourth push plate (14) are connected with the cylinder (10), and the top end of the fourth push plate (14) is connected with a discharge port of the storage hopper (3).
4. The full-automatic vertical hobbing mechanical arm according to claim 3, characterized in that the height of the first push plate (11) is higher than the heights of the second push plate (12) and the third push plate (13), the heights of the second push plate (12) and the third push plate (13) are higher than the height of the fourth push plate (14), the height of the second push plate (12) is slightly lower than the height of the third push plate (13), and the height of the fourth push plate (14) is slightly lower than the height of the bottom plate (7) of the storage hopper (3).
5. The full-automatic vertical hobbing mechanical arm according to claim 4, characterized in that the top end surfaces of the first push plate (11), the second push plate (12), the third push plate (13) and the fourth push plate (14) are all inclined surfaces, and the inclined directions of the inclined surfaces are consistent with the inclined direction of the bottom plate (7) of the storage hopper (3).
6. The full-automatic vertical hobbing manipulator according to claim 3, wherein the push plate type feeding device (4) further comprises a feeding groove (15) connected with the first push plate (11), the feeding groove (15) is obliquely arranged, the feeding groove (15) is L-shaped, a strip plate (16) is arranged on the feeding groove (15), an arc-shaped baffle plate (17) is arranged at one end, close to the feeding module (6), of the feeding groove (15), a support frame (18) is arranged at the bottom of the feeding groove (15), and the feeding groove (15) is connected with the vibration feeder (5) through the support frame (18).
7. The full-automatic vertical hobbing manipulator of claim 1, wherein the feeding module (6) comprises a linear guide rail (19) and a driving motor (20) arranged at one end of the linear guide rail (19), a sliding block (21) capable of sliding on the linear guide rail (19) is mounted on the linear guide rail (19), and a feeding arm (22) is connected to the sliding block (21).
8. The full-automatic vertical hobbing manipulator of claim 1, wherein the clamping jaw assembly comprises a finished clamping jaw (23) and a blank clamping jaw (24), the finished clamping jaw (23) and the blank clamping jaw (24) are both arranged at the front end of the feeding arm (22), and the finished clamping jaw (23) and the blank clamping jaw (24) are sequentially arranged from left to right.
9. A fully automatic vertical hobbing robot as claimed in claim 8, characterized in that said finishing jaw (23) and blank jaw (24) are both pneumatic jaws.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202022587970.XU CN213531105U (en) | 2020-11-10 | 2020-11-10 | Full-automatic vertical gear hobbing manipulator |
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CN202022587970.XU CN213531105U (en) | 2020-11-10 | 2020-11-10 | Full-automatic vertical gear hobbing manipulator |
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CN213531105U true CN213531105U (en) | 2021-06-25 |
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CN202022587970.XU Active CN213531105U (en) | 2020-11-10 | 2020-11-10 | Full-automatic vertical gear hobbing manipulator |
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2020
- 2020-11-10 CN CN202022587970.XU patent/CN213531105U/en active Active
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