CN213469129U - Flexible layer is around system - Google Patents
Flexible layer is around system Download PDFInfo
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- CN213469129U CN213469129U CN202021866284.XU CN202021866284U CN213469129U CN 213469129 U CN213469129 U CN 213469129U CN 202021866284 U CN202021866284 U CN 202021866284U CN 213469129 U CN213469129 U CN 213469129U
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Abstract
The utility model discloses a flexible layer winding system, which comprises a layer winding device, a plate loading device for storing welding wire shafts and adjusting the states of the welding wire shafts, a discharging device for discharging and transferring the welding wire shafts, a multi-shaft robot for moving the welding wire shafts arranged on the plate loading device to the layer winding device, and a comprehensive control cabinet; the layer winding device, the plate loading device, the unloading device and the multi-axis robot are all controlled by the integrated control cabinet, the layer winding device is provided with a first acquisition unit, the plate loading device is provided with a second acquisition unit, the unloading device is provided with a third acquisition unit, the multi-axis robot is provided with a fourth acquisition unit, and the first acquisition unit, the second acquisition unit, the third acquisition unit and the fourth acquisition unit are respectively in communication connection with the integrated control cabinet. When welding wires of different specifications are processed and produced, control parameters can be automatically adjusted according to the types of the welding wires, and the adjustment time of the system is greatly saved.
Description
Technical Field
The utility model belongs to the technical field of the welding wire production, especially, relate to a flexible layer is around system.
Background
With the continuous development of welding science, the application of welding technology in production and construction is becoming more and more extensive, and the market demand for welding wires is also getting bigger and bigger. The degree of automation of equipment that is applied to welding wire layer at present and winds is than lower, and the manual operation that mostly is semi-automatic needs to rely on artifical supplementary to accomplish whole welding wire layer and wind the operation, and its work flow is: manually penetrating the hollow welding wire shaft into the main shaft of the layer winding machine → manually drawing, hooking and hanging wire → mechanically rotating the winding wire → manually breaking, hooking and fixing wire → manually carrying → finally manually packaging to complete all operations.
During the process of wire layer winding, most actions are completed by manual operation, for example, technicians often need to use a poke sheet to operate the welding wire to prevent the wire arrangement from being disordered. On one hand, the labor intensity of technicians is greatly increased in such a way; on the other hand, the problem of high wire disorder rate exists, so that the production efficiency of the product is reduced, and the stability of the product quality cannot be ensured; on the other hand, the production risk of the product is increased, and the product cannot be well adapted to the needs of industrial industry upgrading.
In the prior art, a welding wire layer winding system is provided, and although the automatic production of the welding wire can be realized to a certain extent, devices involved in the welding wire production process are still mutually independent, and the devices cannot realize cooperative linkage. In the actual production process, if the specification of the welding wire changes or a certain device breaks down, the welding wire layer winding system cannot automatically adjust control parameters according to the type or fault type of the welding wire, and only can be stopped to carry out manual adjustment or maintenance, so that the improvement of the production efficiency of products is not facilitated to a great extent.
It will thus be seen that the prior art is susceptible to further improvements and enhancements.
SUMMERY OF THE UTILITY MODEL
The utility model provides a flexible layer is around system to solve at least one technical problem among the above-mentioned technical problem.
The utility model discloses the technical scheme who adopts does:
the utility model provides a flexible layer winding system, which comprises a layer winding device, a plate loading device used for storing welding wire shafts and adjusting the states of the welding wire shafts, a discharging device used for discharging and transferring the welding wire shafts, a multi-shaft robot used for moving the welding wire shafts arranged on the plate loading device to the layer winding device, and a comprehensive control cabinet;
the layer is around the device, the hanging wall device, discharge apparatus with the multiaxis robot all by the combination control cabinet is controlled, just the layer is around the device has first collection unit, the hanging wall device has the second collection unit, discharge apparatus has the third collection unit, the multiaxis robot has the fourth collection unit, first collection unit, the second collection unit, the third collection unit with the fourth collection unit respectively with combination control cabinet communication connection.
As a preferred embodiment of the present invention, the layer winding device includes a paying out machine, a wire arranging device, a tension box and a layer winding machine which are connected in sequence, and the first collecting unit includes a first detecting module, a second detecting module, a third detecting module and a fourth detecting module which are respectively arranged on the paying out machine, the wire arranging device, the tension box and the layer winding machine;
the first detection module is used for detecting product information of a welding wire, the second detection module is used for detecting speed information of the welding wire, the third detection module is used for detecting the weight of the welding wire, and the fourth detection module is used for detecting the weight of the welding wire shaft.
As a preferred embodiment of the present invention, the second collecting unit is used for collecting the quantity information and the position information of the welding wire shaft, and sending the quantity information and the position information to the integrated control cabinet.
As a preferred embodiment of the present invention, the third collecting unit can detect the position of the welding wire shaft, and send the generated detection information to the integrated control cabinet.
As a preferred embodiment of the present invention, the multi-axis robot includes a mechanical arm, the fourth collecting unit is used for collecting pose information of the mechanical arm and state information of the welding wire shaft, and will the pose information and the state information are sent to the integrated control cabinet.
As a preferred embodiment of the utility model, the hanging wall device includes that base, rotation store the frame, with rotatory welding wire axial jacking to assigned position on storing the frame the liftout mechanism, adjust the guiding mechanism that labels after welding wire axle state, with the welding wire axle from rotatory storage frame assigned position remove to guiding mechanism's feeding mechanism.
As a preferred embodiment of the present invention, the upper plate device further comprises a marking machine installed on the base, and a labeling machine for labeling the label printed by the marking machine to the welding wire shaft labeling area.
As an optimal implementation mode of the utility model, rotatory storage frame evenly is equipped with the dish axle that a plurality of roots wore to establish the welding wire axle including rotating the disk seat of locating the base top along the circumference of disk seat, the diameter of dish axle is close the internal diameter in welding wire axle hole, the axle center of disk seat links to each other with the output shaft of disk seat motor.
As a preferred embodiment of the present invention, the unloading device includes a frame, a feeding channel for conveying the wire reel is disposed on one side of the frame, the end of the feeding channel is closed, a transfer frame for placing the wire reel is disposed on the inner side of the frame, a three-dimensional walking frame for conveying the wire reel at the end of the feeding channel to the transfer frame is slidably disposed on the top of the frame, and a picking mechanism is disposed at the bottom of the three-dimensional walking frame; the picking mechanism comprises a picking shaft mounting vertical plate fixed at the bottom of the three-coordinate walking frame, and a picking shaft capable of horizontally penetrating into the shaft hole of the welding wire shaft is arranged on the picking shaft mounting vertical plate.
As an optimized embodiment of the present invention, the discharging device is further provided with a touch display screen.
Since the technical scheme is used, the utility model discloses the beneficial effect who gains does:
1. the utility model provides a flexible layer is around system, through respectively around the device on the layer, the hanging wall device, the collection unit that sets up the difference on discharge apparatus and the multiaxis robot realizes the signal transmission between above-mentioned each device, and realize the cooperative control to between above-mentioned each device through the setting of integrated control cabinet, compare in welding wire layer among the prior art around system, the flexible layer that the present case provided is around system when the welding wire to different specifications is processed production, each device in the flexible layer is around the system can be according to the type automatically regulated control parameter of welding wire, need not to carry out the independent control to every device, the timing time of system has been saved greatly, thereby be favorable to the promotion of product production efficiency. In addition, when a certain device breaks down, the flexible layer winding system in the scheme adopts cooperative linkage control, so that the device which breaks down can be easily detected, the overhaul time of the equipment is greatly reduced, and the long-term stable operation of the equipment is facilitated.
2. As an optimal implementation mode, the layer is around the device by the paying out machine, the winding displacement ware, tension case and layer are around the machine and are constituteed, and first collection unit is including setting up a plurality of detection module in above-mentioned each device respectively, with the different information in gathering the welding wire production process respectively, thereby make the layer around the device can discern the welding wire of different specifications, and give the information transfer who acquires and wind the nimble processing of system to different specification welding wires in order to realize flexible layer, thereby promote the production efficiency of product for the integrated control cabinet.
3. As an optimized implementation manner of the utility model, the hanging wall device comprises a base, a rotary storage rack, a material ejecting mechanism, an adjusting mechanism and a feeding structure. Through the cooperation of rotatory storage frame, liftout mechanism and feeding mechanism, realized snatching in order of welding wire axle, guiding mechanism adjusts the welding wire axle to unified state, makes the epaxial subsides mark district of welding wire be in the mark opening department on the base, conveniently pastes the label in the welding wire axle mark district, and degree of automation is high.
4. As an optimal implementation mode of the utility model, through the mode that sets up touch display screen on discharge apparatus, realize around the visual control of system, convenience of customers' operation to the flexible layer.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the application and not to limit the invention. In the drawings:
fig. 1 is a schematic structural diagram of a flexible layer winding system according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a plate loading device according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of another plate loading device according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a discharging device provided in an embodiment of the present invention;
fig. 5 is a schematic structural view of a three-coordinate walking frame according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a multi-axis robot according to an embodiment of the present invention.
Wherein the content of the first and second substances,
100 layers of winding devices, 110 paying-off machines, 120 wire arranging machines, 130 tension boxes and 140 layers of winding machines
200 disc device, 210 welding wire shaft, 220 base, 230 rotary storage rack, 231 disc base, 232 disc shaft, 240 material ejecting mechanism, 250 adjusting mechanism, 251 base, 252 positioning column, 253 marking machine, 254 labeling machine, 255 label stripping machine, 260 material feeding mechanism, 261 material feeding arm, 262 clamping jaw;
300, a discharging device, 310 frames, 311 feeding channels, 320 transfer racks, 330 three-coordinate traveling racks, 331 picking shaft mounting vertical plates, 332 picking shafts, 333 traveling rack bodies, 334X-axis traveling mechanisms, 335Y-axis traveling mechanisms, 336Z-axis traveling mechanisms and 340 touch display screens;
400 multi-axis robot, 410 robotic arm;
500 comprehensive control cabinet.
Detailed Description
In order to more clearly explain the overall concept of the present application, the following detailed description is given by way of example in conjunction with the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the scope of the present invention is not limited by the specific embodiments disclosed below.
In addition, in the description of the present invention, it is to be understood that the terms "top," "bottom," "inner," "outer," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and to simplify the description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Referring to fig. 1, the utility model provides a flexible layer is around system, including layer around device 100, be used for depositing wire axle 210 and carry out the hanging wall device 200 that adjusts wire axle 210 state, unload the unloader 300 of transfer, will arrange in wire axle 210 hanging wall device 200 wire axle 210 moves extremely the multiaxis robot 400 of layer around device 100 to and integrated control cabinet 500.
Wherein the layer winding device 100, the upper disc device 200, the discharging device 300 and the multi-axis robot 400 are all controlled by the integrated control cabinet 500, and the layer winding device 100 has a first collecting unit, the upper disc device 200 has a second collecting unit, the discharging device 300 has a third collecting unit, the multi-axis robot 400 has a fourth collecting unit, and the first collecting unit, the second collecting unit, the third collecting unit and the fourth collecting unit are respectively in communication connection with the integrated control cabinet 500.
It should be noted that the communication connection in the present embodiment may be in various manners, such as wired connection, wireless connection, and the like. The wired connection mode may include an RS232 Serial interface, an RS485 Bus, a Universal Serial Bus (USB), a switching signal line, and the like; the wireless connection may include RF433/315M (wireless transceiver module), Bluetooth (Bluetooth), WIFI, ethernet, GPRS (General packet radio service), and the like, which is not limited in this embodiment.
In addition, the present embodiment does not limit the type of the collecting unit, and the collecting unit may be, for example, a distance measuring sensor, a speed measuring sensor, a camera, a weighing instrument, or the like. In addition, the number and the arrangement position of the collecting units are not limited in this embodiment.
The utility model provides a flexible layer is around system, through respectively around device 100 on the layer, go up wall device 200, the collection unit that sets up the difference on discharge apparatus 300 and the multiaxis robot 400 realizes the signal transmission between above-mentioned each device, and realize the cooperative control to between above-mentioned each device through the setting of integrated control cabinet 500, compare in welding wire layer among the prior art around system, the flexible layer that the present case provided is around system when the welding wire to different specifications is processed production, each device in the flexible layer is around the system can be according to the type automatically regulated control parameter of welding wire, need not to carry out the independent control to every device, the timing time of system has been saved greatly, thereby be favorable to the promotion of product production efficiency. In addition, when a certain device breaks down, the flexible layer winding system in the scheme adopts cooperative linkage control, so that the device which breaks down can be easily detected, the overhaul time of the equipment is greatly reduced, and the long-term stable operation of the equipment is facilitated.
As an embodiment of the present invention, the layer is around device 100 including paying out machine 110, winding displacement device 120, tension box 130 and layer winding machine 140 that connect gradually, just first collection unit (not shown in the figure) including set up respectively in paying out machine 110 the winding displacement device 120 tension box 130 with layer winding machine 140's first detection module (not shown in the figure), second detection module (not shown in the figure), third detection module (not shown in the figure) and fourth detection module (not shown in the figure). The first detection module is used for detecting product information of a welding wire, the second detection module is used for detecting speed information of the welding wire, the third detection module is used for detecting the weight of the welding wire, and the fourth detection module is used for detecting the weight of the welding wire shaft 210.
Different information in the welding wire production process can be respectively collected through the structure, so that the layer winding device 100 can identify the welding wires with different specifications, the obtained information is transmitted to the comprehensive control cabinet 500, the flexible layer winding system can flexibly process the welding wires with different specifications, and the production efficiency of products is improved.
As a preferred embodiment of the present invention, referring to fig. 2 and 3, the upper plate device 200 includes a base 220, a rotary storage rack 230, a material lifting mechanism 240 for lifting up the welding wire shaft 210 on the rotary storage rack 230 to a predetermined position, an adjusting mechanism 250 for labeling after adjusting the state of the welding wire shaft 210, and a feeding mechanism 260 for moving the welding wire shaft 210 from the predetermined position of the rotary storage rack 230 to the adjusting mechanism 250.
The adjusting mechanism 250 comprises a base 251, a positioning column 252 and a marking machine 253, wherein the positioning column 252 and the marking machine 253 are arranged at the top of the base 251 and can be inserted into a shaft hole of the welding wire shaft 210, a label printed by the marking machine 253 is attached to a labeling area of the welding wire shaft 210, a label stripping machine 255 is arranged below a label outlet of the marking machine 253, a labeling opening exposing the labeling area of the welding wire shaft 210 is formed in the base 251, the labeling machine 254 comprises a suction disc arranged right below the labeling opening, a disc body of the suction disc is fixedly connected with a piston rod of a jacking cylinder, a cylinder body of the jacking cylinder is fixedly connected with a piston rod of a turnover cylinder, the cylinder body of the turnover cylinder is fixed on the marking machine 253, and the turnover cylinder is a rotary cylinder rotating by 180 degrees.
The rotary storage rack 230 comprises a disk seat 231 rotatably arranged at the top of the base 210, a plurality of disk shafts 232 penetrating through the welding wire shaft 210 are vertically and uniformly arranged at the top of the disk seat 231 along the circumferential direction of the disk seat 231, the diameter of each disk shaft 232 is close to the inner diameter of the shaft hole of the welding wire shaft 210, and the shaft center of the disk seat 231 is connected with the output shaft of a disk seat motor. The number of the disc shafts 232 may be six, or four, eight, etc., which is not limited in this embodiment.
The feeding mechanism 260 includes a feeding arm 261 and a clamping jaw 262, the feeding arm 261 is connected to an output shaft of a feeding motor (not shown), and the other end is connected to the clamping jaw 262.
In addition, the second collecting unit (not shown) is configured to collect quantity information and position information of the wire shafts 210, and send the quantity information and the position information to the integrated control cabinet 500.
Through the cooperation of the rotary storage rack 230, the material ejecting mechanism 240 and the feeding mechanism 260, the welding wire shaft 210 can be orderly grabbed, the adjusting mechanism 250 adjusts the welding wire shaft 210 to be in a uniform state, so that the labeling area on the welding wire shaft 210 is positioned at the labeling opening on the base 220, the labeling area on the welding wire shaft 210 can be conveniently labeled, and the automation degree is high. In addition, the second acquisition unit is arranged to acquire the related information of the welding wire shaft 210 and send the acquired data to the integrated control cabinet 500, so that the communication connection between the upper disc device 200 and the integrated control cabinet 500 can be realized, and the integrated control cabinet 500 can flexibly control the upper disc device.
As a preferred implementation manner of the embodiment of the present invention, referring to fig. 4, the unloading device 300 includes a frame 310, a feeding channel 311 for conveying the wire reel 210 is disposed on one side of the frame 310, the end of the feeding channel 311 is closed, a transfer frame 320 for placing the wire reel 210 is disposed inside the frame 310, a three-dimensional traveling frame 330 for conveying the wire reel 210 at the end of the feeding channel 311 to the transfer frame 320 is slidably disposed on the top of the frame 310, and a picking mechanism is disposed at the bottom of the three-dimensional traveling frame 330; the picking mechanism comprises a picking shaft mounting vertical plate 331 fixed at the bottom of the three-coordinate walking frame 330, and a picking shaft 332 capable of horizontally penetrating through the shaft hole of the welding wire shaft 210 is arranged on the picking shaft mounting vertical plate 331.
Referring to fig. 5, the three-dimensional traveling frame 330 includes a traveling frame body 333, an X-axis traveling mechanism 334, a Y-axis traveling mechanism 335, and a Z-axis traveling mechanism 336. Wherein, X axle running gear 334 includes an X axle mounting bracket of compriseing X axle diaphragm and X axle riser, is equipped with a set of X axle slider respectively in the top and the bottom of X axle riser, is equipped with two X axle guide rails on the walking frame support body 333, and the X axle slider of X axle riser top and bottom slides respectively to inlay to locate on the X axle guide rail, be equipped with an X axle hold-in range on walking frame support body 333, and the output shaft of an X axle walking motor passes through a change gear pair and X axle hold-in range meshing. The X-axis walking motor rotates to drive the X-axis gear to rotate, so that the X-axis mounting frame moves along the X axis of the frame through the meshing of the X-axis gear and the X-axis synchronous belt. The X-axis slider is matched with the X-axis guide rail, so that the X-axis mounting frame is firmly mounted on the walking frame body 333 and moves stably.
Y axle running gear 335 includes a drive shaft that sets up along frame X axle direction, the drive shaft is installed on walking frame support body 333 through a plurality of bearing frame, and the middle part of drive shaft links to each other through the output shaft of a bevel gear pair with a Y axle walking motor, has set firmly a Y axle gear respectively at the both ends of drive shaft, Y axle gear meshes with two Y axle racks of locating frame 310 top both sides mutually, is equipped with a Y axle guide rail that is on a parallel with Y axle rack setting respectively in the top both sides of frame 310, is equipped with Y axle slider at the both ends of walking frame support body 333, Y axle slider slides to inlay and locates on the Y axle guide rail. The rotation of the Y-axis walking motor is transmitted to the driving shaft through the bevel gear pair, and the driving shaft rotates to drive the Y-axis gear to rotate, so that the walking frame body 333 moves along the Y axis of the frame through the meshing of the Y-axis gear and the Y-axis gear; the Y-axis rack cooperates with the Y-axis guide rail to provide for smooth movement of the walking frame body 333 along the Y-axis of the frame.
The Z-axis traveling mechanism 336 comprises a Z-axis transverse plate, the top of the Z-axis transverse plate is connected with a piston rod of a Z-axis cylinder, a cylinder body of the Z-axis cylinder is fixed on the X-axis traveling mechanism 334, two sides of the top of the Z-axis transverse plate are respectively provided with a Z-axis guide rod, and the top of the Z-axis guide rod movably penetrates through the X-axis traveling mechanism 334 and then is connected with a Z-axis guide rod seat; the top of the picker shaft mounting riser 331 is fixed to the Z-axis cross plate. The Z-axis guide rod flexibly moves up and down in the Z-axis guide rod seat, and the top end of the Z-axis guide rod cannot be separated from the Z-axis guide rod seat. The two Z-axis guide rods limit the up-and-down movement of the Z-axis transverse plate, so that the movement of the Z-axis transverse plate is more stable.
The vertical plate 331 for mounting the pick-up shaft is further provided with a grasping mechanism which is matched with the pick-up mechanism to clamp the wire reel 210, the grasping mechanism comprises a pressing cylinder with a cylinder body fixedly arranged on the Z-axis transverse plate, the end part of a piston rod of the pressing cylinder is provided with an elastic pressing piece, the elastic pressing piece is positioned right above the pick-up shaft 332, two sides of the top of the elastic pressing piece are respectively provided with an elastic pressing piece guide rod, and the top of the elastic pressing piece guide rod movably penetrates through the Z-axis transverse plate and then is connected with an elastic pressing piece guide rod seat. The elastic pressing part guide rod flexibly moves up and down in the elastic pressing part guide rod seat, and the top end of the elastic pressing part guide rod cannot be separated from the elastic pressing part guide rod seat. __
In addition, as shown in fig. 4, the discharging device 300 may further be provided with a touch display screen 340. The touch display screen 340 can realize the visual control of the user on the flexible layer winding system, and the operation of the user is convenient. And, the third collecting unit (not shown in the figure) can detect the position of the wire shaft 210 and send the generated detection information to the integrated control cabinet 500.
As a preferred implementation manner of the embodiment of the present invention, referring to fig. 6, the multi-axis robot 400 includes a mechanical arm 410, and the fourth collecting unit (not shown in the figure) is configured to collect pose information of the mechanical arm 410 and state information of the wire shaft 210, and send the pose information and the state information to the integrated control cabinet 500.
The utility model can be realized by adopting or using the prior art for reference in places which are not mentioned in the utility model.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments.
The above description is only an example of the present invention, and is not intended to limit the present invention. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (10)
1. A flexible layer winding system is characterized by comprising a layer winding device, an upper disc device, a discharging device, a multi-axis robot and a comprehensive control cabinet, wherein the upper disc device is used for storing welding wire shafts and adjusting the states of the welding wire shafts;
the layer is around the device, the hanging wall device, discharge apparatus with the multiaxis robot all by the combination control cabinet is controlled, just the layer is around the device has first collection unit, the hanging wall device has the second collection unit, discharge apparatus has the third collection unit, the multiaxis robot has the fourth collection unit, first collection unit, the second collection unit, the third collection unit with the fourth collection unit respectively with combination control cabinet communication connection.
2. The flexible layer winding system according to claim 1, wherein the layer winding device comprises a pay-off machine, a wire arranging device, a tension box and a layer winding machine which are connected in sequence, and the first collecting unit comprises a first detection module, a second detection module, a third detection module and a fourth detection module which are respectively arranged on the pay-off machine, the wire arranging device, the tension box and the layer winding machine;
the first detection module is used for detecting product information of a welding wire, the second detection module is used for detecting speed information of the welding wire, the third detection module is used for detecting the weight of the welding wire, and the fourth detection module is used for detecting the weight of the welding wire shaft.
3. The flexible layer winding system of claim 1, wherein the second acquisition unit is configured to acquire quantity information and position information of the wire axis and send the quantity information and the position information to the integrated control cabinet.
4. The flexible layer winding system of claim 1, wherein the third pick-up unit is capable of detecting the position of the wire axis and sending the generated detection information to the integrated control cabinet.
5. The flexible layer winding system of claim 1, wherein the multi-axis robot comprises a robotic arm, and the fourth acquisition unit is configured to acquire pose information of the robotic arm and state information of the wire axis and send the pose information and the state information to the integrated control cabinet.
6. The flexible layer winding system of claim 1, wherein the upper disk device comprises a base, a rotating storage rack, a jacking mechanism for jacking the wire shaft on the rotating storage rack up to a specified position, an adjusting mechanism for labeling after adjusting the state of the wire shaft, and a feeding mechanism for moving the wire shaft from the specified position of the rotating storage rack to the adjusting mechanism.
7. The flexible layer winding system of claim 6, wherein the upper disk device further comprises a marking machine mounted on the base, and a labeling machine for applying labels printed by the marking machine to the wire spool labeling area.
8. The flexible layer winding system of claim 6, wherein the rotating storage rack comprises a disk seat rotatably disposed on the top of the base, a plurality of disk shafts are uniformly disposed along the circumference of the disk seat, the diameter of the disk shafts is close to the inner diameter of the shaft hole of the welding wire shaft, and the shaft center of the disk seat is connected with the output shaft of the disk seat motor.
9. The flexible layer winding system of claim 1, wherein the unloading device comprises a frame, a feeding channel for feeding the wire reel is provided at one side of the frame, the end of the feeding channel is closed, a transfer frame for placing the wire reel is provided at the inner side of the frame, a three-dimensional traveling frame for feeding the wire reel at the end of the feeding channel to the transfer frame is slidably provided at the top of the frame, and a pickup mechanism is provided at the bottom of the three-dimensional traveling frame; the picking mechanism comprises a picking shaft mounting vertical plate fixed at the bottom of the three-coordinate walking frame, and a picking shaft capable of horizontally penetrating into the shaft hole of the welding wire shaft is arranged on the picking shaft mounting vertical plate.
10. The flexible layer winding system of claim 9, wherein the discharge device is further provided with a touch display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021866284.XU CN213469129U (en) | 2020-08-31 | 2020-08-31 | Flexible layer is around system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021866284.XU CN213469129U (en) | 2020-08-31 | 2020-08-31 | Flexible layer is around system |
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| CN213469129U true CN213469129U (en) | 2021-06-18 |
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| CN202021866284.XU Active CN213469129U (en) | 2020-08-31 | 2020-08-31 | Flexible layer is around system |
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| GR01 | Patent grant |