CN213375442U

CN213375442U - Oil-surface separator for instant noodles

Info

Publication number: CN213375442U
Application number: CN202022263164.7U
Authority: CN
Inventors: 段秋虹; 李欣; 秦复霞; 马荣琨; 朱玲
Original assignee: Zhengzhou University of Science and Technology
Current assignee: Zhengzhou University of Science and Technology
Priority date: 2020-10-13
Filing date: 2020-10-13
Publication date: 2021-06-08
Anticipated expiration: 2030-10-13

Abstract

The utility model discloses an instant noodle oil surface separation device, which comprises a separation box, a crushing roller and a roller shaft, wherein the upper end of the separation box is fixedly welded with a feed inlet, the upper end of the feed inlet is connected with an upper cover plate through a hinge, the upper end of the upper cover plate is fixedly welded with a fan box, two crushing rollers are movably and symmetrically inserted into the separation box through the roller shaft, the separation box is close to the inner part of one end of the feed inlet, the inner part of the separation box is positioned at the lower part of the crushing roller, a lower material block is fixedly welded at the lower part of the crushing roller, the lower material block is of a funnel-shaped structure, the utility model crushes instant noodles through the crushing roller, then the fan is matched with an electric heating wire to heat noodle blocks, the redundant grease in the instant noodles is thrown out through the high-speed rotation of the crushing roller driven by a rotating motor, the energy is saved, and the problem of resource waste is avoided.

Description

Oil-surface separator for instant noodles

Technical Field

The utility model relates to a food processing technology field specifically is instant noodle oil-surface separation device.

Background

Instant noodles, also known as instant noodles, cup noodles, instant noodles and the like, are cooked and edible flour food soaked in hot water within a short time, are prepared by steaming and frying shredded noodles, so that the shapes of the noodles are fixed, the noodles are soaked in boiled water before eating, seasonings are dissolved, and the noodles are heated and soaked, so that the instant food can be eaten within a short time.

However, the existing separation device has low separation rate and poor recycling effect, and the flour block needs to be heated in the recycling process, so that a large amount of heat generated by heating cannot be recycled, and the waste of resources is caused.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an instant noodle oil level separator to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the device comprises a separation box, crushing rollers and roller shafts, wherein a feed inlet is fixedly welded at the upper end of the separation box, an upper cover plate is rotatably connected at the upper end of the feed inlet through a hinge, a fan box is fixedly welded at the upper end of the upper cover plate, the two crushing rollers are movably and symmetrically inserted into one end of the separation box close to the feed inlet through the roller shafts, a blanking block is fixedly welded at the lower part of the crushing rollers in the separation box and is of a funnel-shaped structure, a driving mechanism is fixedly installed on the outer surface of one side of the separation box, a driving gear is fixedly welded at the power output end of the driving mechanism, a driven gear is fixedly welded at one end of one roller shaft extending out of the separation box, the driving gear is meshed with the driven gear, a motor box is movably clamped inside the bottom end of the separation box, and, the rotating motor is located a power output end outside the upper end of the motor box is movably clamped with a separating barrel, the inner diameter of the separating barrel is equal to that of the blanking block, an oil storage box is movably clamped at the bottom of the separating box, a fan is fixedly mounted inside the fan box, an electric heating wire is fixedly mounted inside the upper cover plate, and holes are uniformly formed in the upper wall and the lower wall of the upper cover plate respectively.

Further, the driving mechanism includes: the piston comprises a piston shell, a rotating wheel and a rotating shaft, wherein one end of the piston shell is fixedly connected with an air inlet joint, one end of the air inlet joint, which is far away from the piston shell, is fixedly welded with an air inlet pipe, a plug ball is movably arranged in the air inlet joint, a piston is movably clamped in the piston shell, a tappet rod is fixedly welded at one end of the piston facing the air inlet joint, a rotating seat is fixedly welded at one end of the piston departing from the tappet rod, the piston is rotatably connected with a rotating rod through a rotating seat, the rotating wheel is rotatably connected with the inner part of one end of the piston shell far away from the air inlet joint through a rotating shaft, the rotating wheel is of a fan-shaped structure, one end of the rotating rod, which is far away from the rotating seat, is rotatably connected with the tail part of the rotating wheel fan, an exhaust port is formed in the middle of the piston shell, and one end of the rotating shaft penetrates through one side wall of the piston shell and is fixedly connected with the driving gear.

Furthermore, the blanking block is of a hollow structure, one end of the blanking block penetrates through a liquid inlet pipe fixedly connected with one side wall of the separation box, and a valve is installed in the middle of the liquid inlet pipe.

Further, the outer wall of the separation box is respectively and uniformly fixedly provided with a lower support, and one end, far away from the separation box, of the lower support is fixedly provided with a support spacer.

Furthermore, one end of the air inlet pipe, which is far away from the air inlet joint, penetrates through the separation box and is fixedly installed on the upper end of the inner part of the blanking block together with one side wall of the blanking block.

Further, the radius of the driving gear is smaller than that of the driven gear.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses a crushing drum carries out broken handle then fan cooperation electric heat silk to the instant noodle piece and heats, and the rethread rotates the high-speed unnecessary grease that rotates in with the instant noodle of motor drive separation bucket and throws away, and efficiency is higher, turns into kinetic energy drive crushing drum through actuating mechanism cooperation blanking piece unnecessary heat energy of heating the piece and rotates, has saved the energy, has avoided the wasting of resources's problem.

Drawings

Fig. 1 is a schematic view of an overall structure in an embodiment of the present invention;

FIG. 2 is a schematic side view of the embodiment of FIG. 1;

FIG. 3 is a front cross-sectional structural view of the embodiment of FIG. 1;

fig. 4 is a schematic view of the internal structure of the drive mechanism.

Reference numerals: 1. a separation tank; 2. a feed inlet; 3. an upper cover plate; 4. a fan box; 5. a drive mechanism; 501. a piston housing; 502. a piston; 503. an exhaust port; 504. plugging the ball; 505. an air inlet pipe; 506. an air inlet joint; 507. a tappet; 508. a rotating seat; 509. rotating the rod; 510. a rotating wheel; 511. a rotating shaft; 6. a driving gear; 7. a driven gear; 8. a drum shaft; 9. a lower bracket; 10. a motor case; 11. an oil storage box; 12. a support spacer; 13. a fan; 14. an electric heating wire; 15. a separation barrel; 16. rotating the motor; 17. a crushing roller; 18. blanking blocks; 19. a liquid inlet pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, fig. 1 is a schematic view of an overall structure of an embodiment of the present invention; FIG. 2 is a schematic side view of the embodiment of FIG. 1; FIG. 3 is a front cross-sectional structural view of the embodiment of FIG. 1; fig. 4 is a schematic view of the internal structure of the drive mechanism. Wherein, instant noodle oil level separator includes: the separation box comprises a separation box 1, crushing rollers 17 and roller shafts 8, wherein a feed inlet 2 is fixedly welded at the upper end of the separation box 1, an upper cover plate 3 is rotatably connected at the upper end of the feed inlet 2 through a hinge, a fan box 4 is fixedly welded at the upper end of the upper cover plate 3, two crushing rollers 17 are movably and symmetrically inserted into one end of the separation box 1 close to the feed inlet 2 through the roller shafts 8, a lower material block 18 is fixedly welded at the position, which is positioned at the lower part of the crushing rollers 17, in the separation box 1, the lower material block 18 is of a funnel-shaped structure, a driving mechanism 5 is fixedly installed on the outer surface of one side of the separation box 1, a driving gear 6 is fixedly welded at the power output end of the driving mechanism 5, a driven gear 7 is fixedly welded at one end, extending out of the roller shaft 8, the inside activity joint in 1 bottom of separator box has motor case 10, the inside fixed mounting of motor case 10 has rotation motor 16, it is located to rotate motor 16 the outside power take off end activity joint in motor case 10 upper end has separation bucket 15, the internal diameter of separation bucket 15 equals the internal diameter of blanking piece 18, the activity joint in 1 bottom of separator box has oil storage box 11, the inside fixed mounting of fan case 4 has fan 13, the inside fixed mounting of upper cover plate 3 has heating wire 14, the hole has evenly been seted up respectively to the upper and lower wall of upper cover plate 3.

Preferably, the drive mechanism 5 includes: piston housing 501, runner 510 and pivot 511, piston housing 501 one end fixedly connected with air inlet joint 506, air inlet joint 506 is kept away from the fixed welding of one end of piston housing 501 has intake pipe 505, stopper ball 504 has been placed in the inside activity of air inlet joint 506, the inside activity joint of piston housing 501 has piston 502, piston 502 towards the fixed welding of one end of air inlet joint 506 has tappet 507, piston 502 deviates from the fixed welding of one end of tappet 507 has rotation seat 508, piston 502 rotates through rotation seat 508 and is connected with dwang 509, runner 510 rotates through pivot 511 to be connected piston housing 501 keeps away from inside the one end of air inlet joint 506, runner 510 is fan-shaped structure, dwang 509 keeps away from the one end of rotation seat 508 rotates to be connected in runner 510 fan-shaped afterbody, gas vent 503 has been seted up to piston housing 501 intermediate position, one end of the rotating shaft 511 penetrates through one side wall of the piston housing 501 to be fixedly connected with the driving gear 6, steam enters the piston housing 501 from the air inlet pipe 505 to push the piston 502 to move, meanwhile, the steam pushes the plug ball 504 to block a connecting port between the piston housing 501 and the air inlet pipe 505, the piston 502 pushes the rotating wheel 510 to rotate through the rotating rod 509, the rotating wheel 510 drives the rotating shaft 511 to rotate, when the piston 502 moves to a position closest to the rotating wheel 510, the air outlet 503 leaks out, the steam is discharged from the air outlet 503, then the rotating wheel 510 pushes the piston 502 to move back under the action of inertia, and the tappet 507 pushes the plug ball 504 to enable the steam to enter the piston housing 501 to push the piston 502.

Preferably, the blanking block 18 is of a hollow structure, one end of the blanking block 18 penetrates through one side wall of the separation box 1 and is fixedly connected with a liquid inlet pipe 19, a valve is installed in the middle of the liquid inlet pipe 19, liquid can be filled into the blanking block 18 through the liquid inlet pipe 19, and kinetic energy is provided for the driving mechanism 5 by utilizing the evaporation of hot air heated liquid.

Preferably, 1 outer wall of separator box is even fixed mounting respectively has lower carriage 9, lower carriage 9 is kept away from the one end fixed mounting of separator box 1 has support shock insulator 12, and it is more firm to support this device through a plurality of lower carriages 9, support shock insulator 12 is the rubber material, has the absorbing effect of buffering.

Preferably, the end of the air inlet pipe 505 far from the air inlet joint 506 is fixedly installed on the inner upper end of the blanking block 18 through the separating box 1 and a side wall of the blanking block 18, so that steam in the blanking block 18 can be used for providing kinetic energy for the driving mechanism 5.

Preferably, the radius of the driving gear 6 is smaller than that of the driven gear 7, so that the force generated when the driven gear 7 rotates is ensured to be larger.

Wherein, the fan 13, the heating wire 14 and the rotating motor 16 are respectively electrically connected with a power supply and a switch.

To sum up, the instant noodle oil-surface separation device provided by the utility model, when in operation, firstly, the power is switched on and the upper cover plate 3 is opened, unqualified noodle blocks are put into the feed inlet 2, then the upper cover plate 3 is covered to open the switch of the electric heating wire 14 and the fan 13, meanwhile, hot water is filled into the lower material block 18 through the liquid inlet pipe 19, the valve of the liquid inlet pipe 19 is closed after the filling is finished, hot air heats the water in the lower material block 18 again, vapor enters the driving mechanism 5 through the air inlet pipe 505, the driving mechanism 5 drives the driving gear 6 to rotate, the driving gear 6 drives the crushing roller 17 to rotate through the driven gear 7, the noodle blocks are crushed, the crushed noodle blocks enter the separation barrel 15, the switch of the rotating motor 16 is opened, the rotating motor 16 drives the separation barrel 15 to rotate, redundant grease in the noodle blocks is thrown out, the grease thrown out is recovered by the oil storage box 11, then the power, the oil storage box 11 is disassembled, the separating barrel 15 is disassembled to recover the residues of the instant noodles, and then the separating barrel 15 and the oil storage box 11 are assembled back to the original position to repeat the above operations.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Instant noodle oil level separator, its characterized in that includes: the device comprises a separation box (1), crushing rollers (17) and roller shafts (8), wherein a feed inlet (2) is fixedly welded at the upper end of the separation box (1), an upper cover plate (3) is rotatably connected at the upper end of the feed inlet (2) through a hinge, a fan box (4) is fixedly welded at the upper end of the upper cover plate (3), two crushing rollers (17) are movably and symmetrically inserted into one end, close to the feed inlet (2), of the separation box (1), a lower material block (18) is fixedly welded at the lower part of each crushing roller (17) inside the separation box (1), the lower material block (18) is of a funnel-shaped structure, a driving mechanism (5) is fixedly installed on the outer surface of one side of the separation box (1), a driving gear (6) is fixedly welded at the power output end of the driving mechanism (5), one roller shaft (8) extends out of one end of the separation box (1), and a driven gear (7, driving gear (6) with driven gear (7) mesh mutually, the inside activity joint in separator box (1) bottom has motor case (10), the inside fixed mounting of motor case (10) has rotation motor (16), it is located to rotate motor (16) the outside power take off end activity joint in motor case (10) upper end has separation bucket (15), the internal diameter of separation bucket (15) equals the internal diameter of lower material piece (18), separator box (1) bottom activity joint has oil storage box (11), fan case (4) inside fixed mounting has fan (13), the inside fixed mounting of upper cover plate (3) has heating wire (14), the hole has evenly been seted up respectively to upper and lower wall of upper cover plate (3).

2. Instant noodle oil level separation device according to claim 1, wherein the drive mechanism (5) comprises: piston housing (501), runner (510) and pivot (511), piston housing (501) one end fixedly connected with air inlet joint (506), air inlet joint (506) are kept away from the fixed welding of the one end of piston housing (501) has intake pipe (505), stopper ball (504) have been placed in air inlet joint (506) inside activity, piston housing (501) inside activity joint has piston (502), piston (502) towards the fixed welding of the one end of air inlet joint (506) has tappet (507), piston (502) deviate from the fixed welding of the one end of tappet (507) has rotation seat (508), piston (502) rotate through rotation seat (508) and are connected with dwang (509), runner (510) rotate through pivot (511) and are connected piston housing (501) keep away from inside the one end of air inlet joint (506), runner (510) are fan-shaped structure, dwang (509) are kept away from the one end of rotating seat (508) is rotated and is connected runner (510) fan afterbody, gas vent (503) have been seted up to piston housing (501) intermediate position, pivot (511) one end is run through piston housing (501) a lateral wall with driving gear (6) fixed connection.

3. The instant noodle oil level separating device according to claim 1, wherein the blanking block (18) is of a hollow structure, one end of the blanking block (18) penetrates through one side wall of the separating box (1) and is fixedly connected with a liquid inlet pipe (19), and a valve is arranged in the middle of the liquid inlet pipe (19).

4. The instant noodle oil level separating device according to claim 1, wherein lower brackets (9) are uniformly and fixedly arranged on the outer walls of the separating box (1), and a bracket spacer (12) is fixedly arranged at one end of each lower bracket (9) far away from the separating box (1).

5. The instant noodle oil level separating device according to claim 2, wherein one end of the air inlet pipe (505) far away from the air inlet joint (506) penetrates through the separating box (1) and a side wall of the blanking block (18) and is fixedly arranged at the inner upper end of the blanking block (18).

6. Instant noodle oil level separating device according to claim 1, characterized in that the radius of the driving gear (6) is smaller than the radius of the driven gear (7).