CN213325470U

CN213325470U - Full-automatic bottle and can switching guardrail for beer and beverage production line

Info

Publication number: CN213325470U
Application number: CN201922414237.5U
Authority: CN
Inventors: 黄东宁; 陈小平; 蔡云飞
Original assignee: Nanjing Lehui Fenaher Packaging Machinery Co ltd
Current assignee: Nanjing Lehui Fenaher Packaging Machinery Co ltd
Priority date: 2019-12-27
Filing date: 2019-12-27
Publication date: 2021-06-01
Anticipated expiration: 2029-12-27

Abstract

A full automatic switch guardrail of bottle, jar for among beer beverage production line. The utility model relates to a transportation equipment field of materials such as bottle, jar. The utility model provides a bottle, jar full-automatic switching guardrail that is arranged in beer and beverage production line that structure is exquisite, the action is stable, the action precision is high, no motion is interfered and guardrail position switches back is spacing stable. The technical scheme of the utility model is that: the device comprises a fixed guardrail component and a reversing component which are arranged on a conveyor belt, wherein the fixed guardrail component comprises an input guardrail and a pair of output guardrails; the reversing assembly comprises a fixed seat, a reversing plate and a driving mechanism, one side of the reversing plate is hinged to the fixed seat, and the other side of the reversing plate is driven by the driving mechanism to swing in a reciprocating mode, so that the reversing assembly is finally attached to one of the two outer guardrails. The utility model solves the manual operation problem of guardrail switching; the problems of unstable motion and interference when the guardrails are switched in pure machinery are solved; the problem of the fixed spacing of guardrail after guardrail switches the position is solved.

Description

Full-automatic bottle and can switching guardrail for beer and beverage production line

Technical Field

The utility model relates to a transportation equipment field of materials such as bottle, jar.

Background

At present, most of beer filling containers are glass bottles or metal cans, in the filling process, the glass bottles and the metal cans on a conveyor belt are separated and enter the filling equipment corresponding to the glass bottles and the metal cans, usually, a guardrail on the conveyor belt is controlled by a pure mechanical structure operated manually, and therefore when the guardrail needs to be switched, the containers are finally guided into the corresponding filling equipment through manual operation.

The traditional guardrail structure mainly comprises random welding and splicing, the guardrail can be switched only through manual operation, and the guardrail is easy to clamp during rotation due to imprecise and unsmooth manufacturing and the like under most conditions; meanwhile, the guardrail is various in the form of the problem of limiting after manual adjustment, and cannot be completely and effectively solved. Moreover, manual switching of guardrails requires crossing from one side of the conveying frame to the other side of the conveying frame, which fundamentally fails to completely solve the problem.

SUMMERY OF THE UTILITY MODEL

The utility model discloses to above problem, provided a structure exquisiteness, action stability, action precision height, no motion interference and guardrail position switch back spacing stable, can effectively solve the manual operation problem that the guardrail switched after the use, make its bottle, the full automatic switch-over guardrail of jar that is arranged in beer beverage production line of following the complete automation scheduling problem of the technical change of host computer.

The technical scheme of the utility model is that: the device comprises a fixed guardrail component and a reversing component which are arranged on a conveyor belt, wherein the fixed guardrail component comprises an input guardrail and a pair of output guardrails;

the switching-over subassembly includes fixing base, switching-over board and actuating mechanism, and a pair of interior guardrail passes through the fixing base fixedly continuous towards the one end of input guardrail, one side of switching-over board is articulated with the fixing base, and the opposite side is reciprocal swing under actuating mechanism's drive to finally laminate mutually with one in two outer guardrails.

The reversing assembly further comprises a first portal frame and a second portal frame, the fixed seat is fixedly connected below the second portal frame, one side, far away from the fixed seat, of the reversing plate is located below the first portal frame, and the driving mechanism is connected to the first portal frame;

the driving mechanism comprises an air cylinder, a driving block, a driving rod, a sliding block and a linear guide rail, the air cylinder is fixedly connected to the first portal frame, the driving block is connected with the air cylinder and driven by the air cylinder to do linear reciprocating motion, the top end of the driving rod is fixedly connected with the driving block, the sliding block is hinged to the bottom end of the driving rod, and the bottom of the sliding block is provided with a sliding chute matched with the linear guide rail;

the linear guide rail is fixedly connected to the top surface of the reversing plate along the length direction of the reversing plate and is connected with the sliding block in a sliding mode.

And the first portal frame is also fixedly connected with a pair of proximity switches positioned at two sides of the driving block.

The cylinder is a magnetic coupling rodless cylinder.

The bottom ends of the sliding block and the driving rod are hinged through a deep groove ball bearing.

The detection assembly is arranged on the input guardrail or the bottle and can mixing channel and comprises a first photoelectric assembly, a second photoelectric assembly and a pair of supports, the supports are fixedly connected to the two sides of the conveyor belt respectively, the first photoelectric assembly and the second photoelectric assembly are fixedly connected to the pair of supports, and the position of the first photoelectric assembly is higher than the position of the second photoelectric assembly.

The utility model adopts the air cylinder to automatically complete the guardrail switching action; the guide rail is selected, so that the guide rail is smoother and more reliable when rotating around the shaft; the deep groove ball bearing is selected at the joint of the mutual action of the cylinder and the guide rail, the coaxiality of the deep groove ball bearing is increased, and the deep groove ball bearing can rotate without external force interference and the like.

The utility model changes the prior guardrail switching or immature traditional guardrail switching into a fully automatic guardrail switching mode, reduces the time cost and the labor cost to a certain extent, and certainly solves the problem of manual misoperation; in the moving assembly, the bearing is selected to enhance the coaxial precision of the moving assembly in consideration of the relative complexity and the easy interference of the movement, and the moving assembly has a more stable moving state compared with the traditional structure; in the complex connection of conveying frames and machines in a factory, unnecessary scratches caused when the frames are crossed or penetrated when people go to the operation can be avoided by using a fully-automatic guardrail.

The utility model solves the manual operation problem of guardrail switching, and makes the guardrail completely automatic following the technical change of the host; the problems of unstable motion and interference when the guardrails are switched in pure machinery are solved; the problem of the fixed spacing of guardrail after guardrail switches the position is solved.

Drawings

FIG. 1 is a working principle diagram of the present invention;

FIG. 2 is a schematic structural diagram of the present invention,

figure 3 is a top view of figure 2,

figure 4 is a cross-sectional view taken along line a-a of figure 2,

figure 5 is a cross-sectional view taken along line B-B of figure 2,

figure 6 is a cross-sectional view taken along line C-C of figure 2,

FIG. 7 is a cross-sectional view taken along line D-D of FIG. 2;

figure 8 is a first diagram of the usage state of the detecting component in the present case,

figure 9 is a first view of the state of use of the reversing element in the present case,

FIG. 10 is a diagram showing a second mode of operation of the detecting element in the present application,

FIG. 11 is a diagram showing a second mode of operation of the reversing element in the present application;

in the figure 1 is a fixed guard rail assembly, 11 is an input guard rail, 12 is an output guard rail, 121 is an inner guard rail, and 122 is an outer guard rail;

2 is a reversing component, 21 is a fixed seat, 22 is a reversing plate, 231 is an air cylinder, 232 is a driving block, 233 is a driving rod, 234 is a sliding block, and 235 is a linear guide rail;

3 is a portal frame I, 31 is a proximity switch, and 4 is a portal frame II;

5 is a detection assembly, 51 is a first photoelectric assembly, 52 is a second photoelectric assembly, and 53 is a bracket;

7 is a bottle-can mixing channel, 8 is a can channel, and 9 is a bottle channel.

Detailed Description

The utility model discloses as shown in fig. 1-11, including fixed guardrail subassembly 1 and switching-over subassembly 2 established on the conveyer belt, fixed guardrail subassembly 1 includes input guardrail 11 and a pair of output guardrail 12, input guardrail 11 includes a pair of parallel arrangement's side guardrail, output guardrail 12 includes inner guardrail 121 and outer guardrail 122, a pair of outer guardrail 122 dock with a pair of side guardrail respectively, a pair of inner guardrail 121 is fixed with towards the one end of input guardrail 11 and is connected; when in use, the input guard bar can be aligned with the bottle and can mixing channel 7, and the pair of output guard bars can be aligned with the bottle channel 9 and the can channel 8 respectively;

the reversing assembly 2 comprises a fixed seat 21, a reversing plate 22 and a driving mechanism, one end of the pair of inner guard rails 121 towards the input guardrail 11 is fixedly connected with the fixed seat 21, one side of the reversing plate 22 is hinged to the fixed seat 21, and the other side of the reversing plate is driven by the driving mechanism to swing in a reciprocating mode, so that the reversing assembly is finally attached to one of the two outer guard rails 122. Thus, under the drive of the driving mechanism, when one side of the switching plate, which is far away from the fixed seat, is attached to the outer guard rail in the output guardrail butted with the bottle channel, the container can be prevented from entering the bottle channel from the output guardrail, and can only enter the tank channel from the other output guardrail; when one side of the switching plate, which is far away from the fixed seat, is attached to an outer guard rail in an output guard rail butted with the tank channel, the container can be prevented from entering the tank channel but can only enter the bottle channel; therefore, the selection and the switching of the bottle channel or the tank channel are realized through the reversing component.

The reversing assembly 2 further comprises a first portal frame 3 and a second portal frame 4, the fixed seat 21 is fixedly connected below the second portal frame 4, one side, far away from the fixed seat 21, of the reversing plate 22 is located below the first portal frame 3, and the driving mechanism is connected to the first portal frame 3;

the driving mechanism comprises an air cylinder 231, a driving block 232, a driving rod 233, a sliding block 234 and a linear guide rail 235, the air cylinder 231 is fixedly connected to the first portal frame 3, the driving block 232 is connected with the air cylinder 231 and is driven by the air cylinder 231 to do linear reciprocating motion, the top end of the driving rod 233 is fixedly connected with the driving block 232, the sliding block 234 is hinged to the bottom end of the driving rod 233, and the bottom of the sliding block 234 is provided with a sliding groove matched with the linear guide rail 235;

the linear guide 235 is fixedly connected to the top surface of the reversing plate 22 along the length direction of the reversing plate 22, and the linear guide 235 is slidably connected to the sliding block 234. Therefore, after the cylinder is started, the linear reciprocating motion of the driving block and the driving rod is directly converted into the reciprocating swing of the linear guide rail, and the aim of controlling the switching plate to swing in a reciprocating mode is finally achieved. On one hand, the method has better controllability and can realize higher automation degree; on the other hand, through the structural design of the linear guide rail and the sliding block, the problem of motion interference can be effectively avoided, and the stable motion of the switching plate is ensured so as to achieve reasonable motion logic; in addition, the linear guide rail can move smoothly, and action jamming caused by large friction is avoided.

And the first portal frame 3 is also fixedly connected with a pair of proximity switches 31 positioned at two sides of the driving block. Therefore, when the device is in actual use, the stroke of the driving block can be effectively controlled by the two proximity switches, and finally, the action position of the switching plate can be effectively controlled.

The cylinder 231 is a magnetic coupling rodless cylinder. Therefore, after receiving the signal, the driving block and the reversing plate can be quickly, stably and silently driven to the designated position, and a better limiting effect is achieved after the movement is finished.

The slide block 234 is hinged with the bottom end of the driving rod 233 through a deep groove ball bearing. Thereby with the cooperation of linear guide rail, effectively guaranteed operating stability and action smoothness degree to can effectively avoid appearing the problem of motion interference.

Still include detection module 5, detection module establishes on input guardrail or bottle and jar mixing passage, detection module 5 includes photoelectric component 51, photoelectric component two 52 and a pair of support 53, and is a pair of support 53 fixed connection is respectively in the conveyer belt both sides, photoelectric component 51, photoelectric component two 52 all fixed connection are on a pair of support 53, the position that photoelectric component 51 is located is higher than the position that photoelectric component two 52 is located. Like this, when the container passes through detection component, whether triggered through photoelectric component one, photoelectric component two simultaneously can judge the container of passing through whether the bottle or jar. Specifically, when the container passing through is a can, as shown in fig. 8-9, since the height of the whole can is lower than that of the whole bottle, only the first photoelectric component can be triggered, but the first photoelectric component with a higher height cannot be triggered, and the detection result is that the first photoelectric component and the second photoelectric component are not triggered at the same time, and the container passing through is a can; when the passing container is a bottle, as shown in fig. 10-11, the height of the whole bottle is enough, so that the first photoelectric component and the second photoelectric component are triggered at the same time, the detection result is that the first photoelectric component and the second photoelectric component are triggered at the same time, and the passing container is a bottle.

Due to the variety of the conveying wire frames and the variety of the situations in which the switching guard rail is applicable, the present case is representatively explained by the following two situations.

The first situation is as follows: dividing the bottle and the tank;

bottled and canned beer or beverage is produced simultaneously on the same production line, when the production task is changed from bottle type to can type, the time T2 is shown in figure 10, two groups of photoelectricity simultaneously have signals, the magnetic coupling cylinder does not act, the switching plate blocks the can channel, the time T1 is (T1 is more than T2) as shown in figure 8, the can replaces the bottle to pass through two groups of photoelectricity, only the second photoelectricity assembly receives the signals, the signals received by the magnetic coupling cylinder are changed and act simultaneously, when the cylinder body of the magnetic coupling cylinder contacts the approach switch assembly, the approach switch sends out signals, the cylinder stops acting, the switching plate blocks the bottle channel at the moment, and the can enters the can special channel. Similarly, when the production task is changed from the can type to the bottle type, the photoelectric signals are changed into two groups of photoelectric signals by the photoelectric component II, the air cylinders move in opposite directions, when a certain displacement is reached, the proximity switches send out signals, the air cylinders stop moving, the switching plate blocks the can channel, and the bottles enter the special channel for the bottles.

Case 2: counting and separating the bottles or the cans;

the detection assembly counts when detecting the bottle or the tank body, and gives a signal and resets the count to 1 when the number L is reached for the first time. The counting rule is counted by Arabic numerals, and so on. When the number is odd, a signal 0 is sent out; when the number is even, a signal "1" is sent. When the cylinder receives the signal '0', the cylinder starts to act and touches the proximity switch, and the switching plate blocks the tank channel. When the cylinder receives the signal '1', the cylinder acts and touches the proximity switch, and the switching plate blocks the bottle channel.

Claims

1. The full-automatic bottle and can switching guardrail used in a beer and beverage production line is characterized by comprising a fixed guardrail component and a reversing component which are arranged on a conveyor belt, wherein the fixed guardrail component comprises an input guardrail and a pair of output guardrails;

2. The full-automatic bottle and can switching guardrail for the beer and beverage production line as claimed in claim 1, wherein the reversing assembly further comprises a first portal frame and a second portal frame, the fixed seat is fixedly connected below the second portal frame, one side of the reversing plate, which is far away from the fixed seat, is positioned below the first portal frame, and the driving mechanism is connected to the first portal frame;

3. The full-automatic bottle and can switching guardrail for the beer and beverage production line as claimed in claim 2, wherein a pair of proximity switches at two sides of the driving block are fixedly connected to the first portal frame.

4. The full automatic bottle and can switching guardrail for beer and beverage production line according to claim 2, wherein the cylinder is a magnetic coupling rodless cylinder.

5. The full-automatic bottle and can switching guardrail for the beer and beverage production line as claimed in claim 2, wherein the slide block is hinged with the bottom end of the driving rod through a deep groove ball bearing.

6. The full-automatic bottle and can switching guardrail for the beer and beverage production line as claimed in claim 1, further comprising a detection assembly, wherein the detection assembly is arranged on the input guardrail or the bottle and can mixing channel, the detection assembly comprises a first photoelectric assembly, a second photoelectric assembly and a pair of brackets, the brackets are respectively and fixedly connected to two sides of the conveyor belt, the first photoelectric assembly and the second photoelectric assembly are both fixedly connected to the brackets, and the position of the first photoelectric assembly is higher than the position of the second photoelectric assembly.