CN213259273U

CN213259273U - Full-automatic product assembly detection equipment based on triple chain

Info

Publication number: CN213259273U
Application number: CN202022071547.4U
Authority: CN
Inventors: 黄海明; 刘举
Original assignee: Guangzhou Tosco Equipment & Technologies Co ltd
Current assignee: Guangzhou Tosco Equipment & Technologies Co ltd
Priority date: 2020-09-18
Filing date: 2020-09-18
Publication date: 2021-05-25
Anticipated expiration: 2030-09-18

Abstract

The utility model discloses a full-automatic product equipment check out test set based on triple chain, including the hoist mechanism that is located both ends department, hoist mechanism's relative one side all is equipped with power unit, from the top down is equipped with upper triple chain drive system, lower floor's triple speed chain drive system and air supply system in proper order between the power unit, evenly be equipped with a plurality of stations on the upper triple speed chain drive system, evenly be equipped with a plurality of electrical power systems on the lower floor's triple speed chain drive system, be equipped with lower cover material loading subassembly, upper cover material loading subassembly, automatic screw machine, defect detection equipment, NG product rejection robot, NG product transfer platform, unloading robot and product collection transfer device from a left side right side between the power unit in proper order. The utility model discloses in, the tool passes through hoist mechanism, descends to lower floor's triple speed chain transmission system, realizes the recycling of tool, and a plurality of stations can go on simultaneously, improves the efficiency of work.

Description

Full-automatic product assembly detection equipment based on triple chain

Technical Field

The utility model relates to a check out test set field specifically is a full-automatic product equipment check out test set based on triple chain.

Background

The assembly and detection of the product belong to labor-intensive industries, and have extremely high requirements on the operation proficiency of workers and workers. In actual work, due to repeated high-intensity labor for a long time, the physiological conditions such as fatigue, inattention and the like easily occur to workers, so that the reject ratio of products is high, stable detection efficiency and quality cannot be maintained in working time, and the uniformity of the products is deviated.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic product equipment check out test set based on triple chain to solve the problem of proposing among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides a full-automatic product equipment check out test set based on triple chain, is including the hoist mechanism that is located both ends department, hoist mechanism's relative one side all is equipped with power unit, from the top down is equipped with upper triple chain drive system, lower floor's triple speed chain drive system and air supply system in proper order between the power unit, evenly be equipped with a plurality of stations on the upper triple speed chain drive system, evenly be equipped with a plurality of electrical power systems on the lower floor's triple speed chain drive system, be equipped with lower cover material loading subassembly, upper cover material loading subassembly, automatic screw machine, defect detection equipment, NG product rejection robot, NG product transfer platform, unloading robot and product collection transfer set from the left hand right side between the power unit in proper order, lower cover material loading subassembly, upper cover material loading subassembly, automatic screw machine, defect detection equipment, NG product rejection robot, NG product transfer platform, The blanking robot and the product collecting and transferring equipment are connected with the corresponding upper triple-speed chain transmission system and the lower triple-speed chain transmission system.

Further, the station includes tool, stop gear, jacking positioning system and stop gear, tool, stop gear and stop gear all locate on jacking positioning system, and stop gear all cooperate with the tool.

Further, the air source system is communicated with the blocking mechanism, the jacking positioning system and the limiting mechanism.

Further, the air supply system comprises a plurality of air cylinders and electromagnetic valves.

Further, the electromagnetic valve is a two-position five-way valve.

Compared with the prior art, the beneficial effects of the utility model are that:

in the utility model, a lower product cover is transported and loaded through a lower cover loading assembly, an upper product cover is transported and loaded through an upper cover loading assembly, a starting system is adopted, a blocking mechanism rises to block a jig and a jacking positioning system to lift the jig, a limiting mechanism is matched to fix the jig at a required position, the lower cover loading assembly grabs the lower cover and places the lower cover on the corresponding jig, the jacking positioning system is started, the blocking mechanism moves freely, and an upper three-multiple chain transmission system conveys a workpiece to the next station; the blocking mechanism and the jacking positioning system act to fix the upper cover and the lower cover, the upper cover feeding assembly is grabbed and placed on a corresponding jig and is automatically conveyed to the position of an automatic screw machine, the upper cover and the lower cover are automatically screwed by the automatic screw machine, after screwing is finished, the upper cover and the lower cover are automatically conveyed to a detection station, a product is detected by defect detection equipment, the product is automatically released to enter a defect eliminating station after detection is finished, comparison is carried out on the product, if the product has defects and does not meet requirements, the product is eliminated by an NG product eliminating robot and is placed on an NG product transfer table, and if the product has no defects, the product directly passes through the defect eliminating station and enters a product collecting and transferring station, and the product is taken out by a blanking robot and is placed on the product collecting and transferring equipment; the jig descends to a lower triple-speed chain transmission system through a lifting mechanism, recycling of the jig is achieved, a plurality of stations can be carried out simultaneously, and working efficiency is improved.

Drawings

FIG. 1 is a side view of a triple chain based fully automated product assembly inspection apparatus;

FIG. 2 is a top view of a triple chain based fully automatic product assembly inspection apparatus;

fig. 3 is a structural diagram of a station in the full-automatic product assembly detection equipment based on a triple chain.

In the figure: 1. a lifting mechanism; 2. a power mechanism; 3. an upper triple chain transmission system; 4. the lower triple-speed chain transmission system; 5. an air supply system; 6. a station; 61. a jig; 62. a blocking mechanism; 63. a jacking positioning system; 64. a limiting mechanism; 7. a power supply system; 8. a lower cover feeding assembly; 9. an upper cover feeding assembly; 10. an automatic screw machine; 11. a defect detection device; 12. NG product removing robot; 13. An NG product transfer table; 14. a blanking robot; 15. and (4) product collection and transfer equipment.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution:

a full-automatic product assembly detection device based on a triple chain comprises lifting mechanisms 1 located at two ends, wherein power mechanisms 2 are arranged on opposite sides of the lifting mechanisms 1, an upper triple chain transmission system 3, a lower triple chain transmission system 4 and a gas source system 5 are sequentially arranged between the power mechanisms 2 from top to bottom, a plurality of stations 6 are uniformly arranged on the upper triple chain transmission system 3, a plurality of power sources 7 are uniformly arranged on the lower triple chain transmission system 4, a lower cover feeding assembly 8, an upper cover feeding assembly 9, an automatic screw machine 10, a defect detection device 11, an NG product rejection robot 12, an NG product transfer table 13, a blanking robot 14 and a product collection transfer device 15 are sequentially arranged between the power mechanisms 2 from left to right, and the lower cover feeding assembly 8, the upper cover feeding assembly 9, the automatic screw machine 10, the defect detection device 11, the NG product rejection robot 11, the NG product transfer table 13, the blanking robot 14 and the product collection transfer device 15 are sequentially, The NG product removing robot 12, the NG product transferring table 13, the blanking robot 14 and the product collecting and transferring device 15 are connected with the upper triple-speed chain transmission system 3 and the lower triple-speed chain transmission system 4 correspondingly.

Station 6 includes tool 61, stop mechanism 62, jacking positioning system 63 and stop gear 64, and tool 61, stop mechanism 62 and stop gear 64 all locate on jacking positioning system 63, and stop mechanism 62 and stop gear 64 all cooperate with tool 61.

The air supply system 5 is communicated with the blocking mechanism 62, the jacking positioning system 63 and the limiting mechanism 64.

The air supply system 5 includes a plurality of air cylinders and solenoid valves.

The electromagnetic valve is a two-position five-way valve.

When the device is used, a lower product cover is conveyed and loaded through the lower cover loading assembly 8, the upper product cover is conveyed and loaded through the upper cover loading assembly 9, the system is started, the blocking mechanism 62 ascends to block the jig 61 and the jacking positioning system 63 to jack the jig 61, the jig 61 is fixed at a required position by matching with the limiting mechanism 64, the lower cover loading assembly 8 grabs the lower cover and places the lower cover on the corresponding jig 61, the jacking positioning system 63 is started, the blocking mechanism 62 moves to release, and the upper triple chain transmission system 3 conveys a workpiece to the next station 6; at the moment, the blocking mechanism 62 and the jacking positioning system 63 act to fix the upper cover feeding assembly 9, the upper cover feeding assembly is grabbed and placed on the corresponding jig 61 and automatically conveyed to the position of the automatic screw machine 10, the upper cover and the lower cover are automatically screwed by the automatic screw machine 10, after screwing is finished, the upper cover feeding assembly is automatically conveyed to a detection station, a product is detected by the defect detection equipment 11, the product is automatically released to enter a defect removing station after detection is finished, product comparison is carried out, if the product has defects and does not meet requirements, the product is removed by the NG product removing robot 12 and placed on the NG product transfer table 13, and if the product has no defects, the product directly passes through the defect removing station and enters a product collecting and transferring station, and the product is taken out by the blanking robot 14 and placed on the product collecting and transferring equipment 15; the jig 61 descends to the lower triple-speed chain transmission system 4 through the lifting mechanism 1, and recycling of the jig 61 is achieved.

A plurality of stations 6 can be carried out simultaneously, and the working efficiency is improved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a full-automatic product equipment check out test set based on triple chain, includes hoist mechanism (1) that are located both ends department, its characterized in that: relative one side of hoist mechanism (1) all is equipped with power unit (2), from the top down is equipped with upper triple speed chain drive system (3), lower floor triple speed chain drive system (4) and air supply system (5) in proper order between power unit (2), evenly be equipped with a plurality of stations (6) on upper triple speed chain drive system (3), evenly be equipped with a plurality of electrical power generating system (7) on lower floor triple speed chain drive system (4), be equipped with down between power unit (2) from the left hand right side in proper order and cover material loading subassembly (8), upper cover material loading subassembly (9), automatic screw machine (10), defect detection equipment (11), NG product rejection robot (12), NG product transfer platform (13), unloading robot (14) and product collection transfer device (15), cover material loading subassembly (8), upper cover material loading subassembly (9) down, The automatic screw machine (10), the defect detection equipment (11), the NG product removing robot (12), the NG product transfer table (13), the blanking robot (14) and the product collecting and transferring equipment (15) are connected with the upper triple-speed chain transmission system (3) and the lower triple-speed chain transmission system (4) correspondingly.

2. The full-automatic product assembly detection device based on the triple chain as claimed in claim 1, wherein: station (6) include tool (61), stop mechanism (62), jacking positioning system (63) and stop gear (64), tool (61), stop mechanism (62) and stop gear (64) all locate on jacking positioning system (63), and stop mechanism (62) and stop gear (64) all cooperate with tool (61).

3. The full-automatic product assembly detection device based on the triple chain as claimed in claim 2, wherein: and the air source system (5) is communicated with the blocking mechanism (62), the jacking positioning system (63) and the limiting mechanism (64).

4. The full-automatic product assembly detection device based on the triple chain as claimed in claim 3, wherein: the air source system (5) comprises a plurality of air cylinders and electromagnetic valves.

5. The full-automatic product assembly detection device based on the triple chain of claim 4, characterized in that: the electromagnetic valve is a two-position five-way valve.