CN213240482U - Assembly line device for automatic processing of retired electric energy meter - Google Patents
Assembly line device for automatic processing of retired electric energy meter Download PDFInfo
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- CN213240482U CN213240482U CN202020689636.2U CN202020689636U CN213240482U CN 213240482 U CN213240482 U CN 213240482U CN 202020689636 U CN202020689636 U CN 202020689636U CN 213240482 U CN213240482 U CN 213240482U
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Abstract
The utility model relates to a pipeline device for automatic processing of retired electric energy meter, this pipeline device includes main part rack and workstation, be equipped with double-deck slide line and multiunit on the main part rack and be used for acquireing the detection device of retired electric energy meter ammeter data, double-deck slide line is including the chain that is used for drive and displacement, be equipped with the polylith on the chain and be used for the slide as different stations, the both ends of chain are connected with the year machine of moving that is used for shifting the slide along upper and lower layer direction respectively, still be equipped with the wiping line that is used for the slide power supply on the main part rack, still be equipped with on the slide and be used for with the concentrator of wiping line contact and circular telegram, still be equipped with on the slide and be used for the power supply joint to retired electric energy meter circular telegram, detection device comprises the infrared communication module that is used for shooing the module and is. Compared with the prior art, the utility model has the advantages of it is many to be suitable for the ammeter type, and degree of automation is high.
Description
Technical Field
The utility model belongs to the technical field of the retired electric energy meter processing technique and specifically relates to a production line device for automatic processing of retired electric energy meter is related to.
Background
The electric energy meter needs to be recycled after reaching the service life, and the data of the old meter is recorded after being recycled so as to confirm the electricity consumption of the electric energy meter. The existing reading recording system can not realize data entry quickly, and particularly can not meet the detection requirements of a large number of old meters for electronic watches and intelligent electric meters. With the successive updating period of electronic watches and intelligent electric meters, an efficient detection production line is urgently needed to be built.
The old electric meter detection system has the functions of taking pictures of various electric quantity data, bar code asset numbers and the like of the disassembled old electric meter, reading electric meter screen display data and electric meter memory data, and comparing the electric meter data with electric meter data of a marketing system to confirm the electric quantity of the electric meter. The ammeter reading assembly line system that uses at present mainly relies on artifical reading and record, and especially the smart meter needs to have special personnel to shoot to manual button turns over the screen, and the system discernment can not go out exact reading many times, needs operating personnel manual input, and it is all relatively poor to type speed and type the accuracy.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a production line device for retired electric energy meter automated processing in order to overcome the defects of the prior art.
The purpose of the utility model can be realized through the following technical scheme:
a production line device for the automatic treatment of retired electric energy meters comprises a main body rack and a workbench, the main body rack is provided with a double-layer slide plate line and a plurality of groups of detection devices for acquiring decommissioned electric energy meter data, the double-layer slide plate line comprises a chain for driving and displacing, a plurality of slide plates used as different stations are arranged on the chain, two ends of the chain are respectively connected with a transfer machine for transferring the sliding plate along the upper and lower layer directions, the main body rack is also provided with a sliding contact line for supplying power to the sliding plate, the sliding plate is also provided with a concentrator which is in contact with the sliding contact line and is electrified, the detection device is characterized in that the sliding plate is also provided with a power supply connector for electrifying the retired electric energy meter, and the detection device consists of a photographing module for photographing a screen of the retired electric energy meter and an infrared communication module for infrared communication.
Further, the power supply connector adopts a power supply connector with a spring.
Furthermore, the infrared communication module adopts an IrDA infrared adapter.
Furthermore, the photographing module adopts an industrial camera.
Furthermore, the workbench is provided with an empty box for placing the detected retired electric energy meter.
Furthermore, a computer for inputting detection data of the retired electric energy meter is arranged on the workbench.
Further, the main rack on still be equipped with the belt feeder that is used for the transmission to place the empty case of retired electric energy meter.
Furthermore, the belt conveyor consists of a driving roller, a driven roller, a carrier roller, a conveying belt and a motor.
Furthermore, the sliding plate is also provided with a first stop block and a second stop block for assisting in installing and positioning the retired electric energy meter.
Furthermore, the power supply connector is arranged on the second stop block.
Compared with the prior art, the utility model has the advantages of it is following:
(1) the utility model adds the sliding plate with the power-on function to the production line device, so as to perform power-on detection on the ammeter; the assembly line installs infrared adapter additional, reads the memory data of ammeter through infrared communication's mode, and the advantage is convenient, swift, reads data accuracy.
(2) The utility model discloses be equipped with double-deck slide line and multiunit on the assembly line device main part rack and be used for acquireing the detection device of retired electric energy meter ammeter data, detection device comprises the infrared communication module who is used for carrying out the module of shooing and is used for carrying out infrared communication to retired electric energy meter ammeter screen, and the recognition rate is fast, and is efficient, and the recognition rate can reach more than 97%. The reading of the electric meter is automatically identified through system software without manually inputting the reading of the electric meter, and is checked with the reading of marketing data, and the operator is prompted when the reading is not consistent, so that the operator can make a decision.
(3) Because smart electric meter can gradually replace current mechanical meter and electronic liquid crystal display meter, so the utility model discloses the device mainly designs according to smart electric meter to compatible current electronic watch and mechanical meter when detecting mechanical meter, because the ammeter does not need to go up electric processing, can close the electric switch on the slide. When the electronic liquid crystal meter is detected, the power-on switch on the sliding plate is turned on to supply power to the meter, and the detection range is wide.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the enlarged partial structure of the present invention;
in the figure, 1 is a main body rack, 2 is a workbench, 3 is a detection device, 4 is a double-layer sliding plate line, 5 is a sliding plate, 6 is a transfer machine, 7 is a power supply connector, 8 is an empty box, 9 is a computer, 10 is a belt conveyor, 11 is a first stop block, and 12 is a second stop block.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, of the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall fall within the protection scope of the present invention.
Examples
As shown in FIG. 1, the present invention provides an overall structure diagram of a production line device for automated processing of retired electric energy meters, which is shown in the figure, the production line device comprises a main body rack 1 and a workbench 2, a double-layer slide plate line 4 and a plurality of sets of detection devices 3 for acquiring retired electric energy meter data are arranged on the main body rack 1, the double-layer slide plate line 4 comprises a chain for driving and displacing, a plurality of slide plates 5 for different stations are arranged on the chain, both ends of the chain are respectively connected with a transfer machine 6 for transferring the slide plates 5 along the upper and lower layer directions, a sliding contact line for supplying power to the slide plates 5 is further arranged on the main body rack 1, a wire collector for contacting and energizing the sliding contact line is further arranged on the slide plates 5, the detection devices 3 are composed of a module for taking pictures for the screens of retired electric energy meters and an infrared communication module for infrared communication, the working table 2 is provided with an empty box 8 for placing the retired electric energy meter after detection, the working table 2 is provided with a computer 9 for inputting detection data of the retired electric energy meter, the main body rack 1 is further provided with a belt conveyor 10 for transmitting the empty box for placing the retired electric energy meter, and the belt conveyor 10 comprises a driving roller, a driven roller, a carrier roller, a conveying belt and a motor.
As shown in fig. 2, the utility model relates to a local enlarged structure sketch map of assembly line device for retired electric energy meter automated processing, can know by the picture, still be equipped with on the slide 5 and be used for the power supply joint 7 to the circular telegram of retired electric energy meter, still be equipped with on the slide 5 and be used for supplementary first dog 11 and the second dog 12 of installation location retired electric energy meter, power supply joint 7 sets up on second dog 12.
In this embodiment, the power supply connector 7 is a power supply connector with a spring, the infrared communication module is an IrDA infrared adapter, and the photographing module is an industrial camera.
The technical scheme principle of the utility model is as follows:
A. detection process
The footprint of the line is shown in figure 1, with a length of 11.5 meters, a width of 1.2 meters, and a height of 0.78 meters, and with 2 lines, the footprint is approximately 12 x 4 square meters. Two workbenches are arranged beside the machine, and operators can perform centralized sorting processing on the abnormal meters. 4-6 operators are equipped on one pipeline.
The first station of the production line is started;
position No. 2, null;
reading the number 3, namely reading the electric meter bar code and the tooling plate ID;
6-13, 8 stations are a group, a stopper and a photoelectric switch are arranged at the tail end of the station No. 13, when the electric meter runs to the station and blocks a light path, the power-on system simultaneously powers on the electric meter on the tooling plate and displays valley electric meter data in a circulating mode, and simultaneously, the 8 visual photographing systems photograph the 8 electric meters. In addition, 8 infrared communication devices read the memory data. After the completion, the stopper falls down, and the assembly line system continuously discharges 8 electric meters according to the beat;
the number 14-15 position is a standby position, emergency treatment and manual intervention can be carried out on special conditions after a stopper is added, and if a set of device is added for power-on photographing;
16-18, a null;
19 th place, an offline station and electric meter boxing.
B. Power-on pipeline scheme design
The wire body adopts a double-layer slide plate wire, the upper layer is a working area, and the wire body flows according to the beat; the lower layer is a return line which quickly returns to the sliding plate; the transfer of the sliding plate between the upper layer and the lower layer is realized by the lifting transfer machine at the two ends.
When the sliding plate is conveyed to the upper-layer rack by the transfer machine, the sliding plate enters the inner track of the rack and is positioned by chain nodes in the moving direction, and the sliding plate moves and stays under the driving of the chains. The concentrator is arranged on the sliding plate, and after the concentrator enters the power supply area, the electric brush of the concentrator is in contact with the sliding contact line, so that power supply to the sliding plate is realized. At the feeding and discharging stations, the sliding plate is uncharged so as to ensure the safety of personnel; the sliding plate is provided with a concentrator, and after entering a power supply area, an electric brush of the concentrator is contacted with the sliding contact line to realize power supply to the sliding plate; for safety, an insulating outer protective cover is adopted at a station of the electrified region.
The whole line outside sets up a belt line, after operating personnel accomplished the ammeter clamping, can put the belt transfer chain of in service with empty case, and terminal operating personnel is at the tail with the ammeter vanning stack that detects.
Except for the fact that personnel is needed for feeding, discharging and monitoring, other stations of the whole production line are all automatic stations.
C. Electricity meter electrifying mode
The sliding plate slides in the guide rail on the rack and is driven by a chain. An ammeter positioning plate and a power supply connector are arranged on the sliding plate. The power supply connector is provided with a spring, when the electric meter is placed in the positioning plate, the power supply connector naturally contacts with the binding post of the electric meter and keeps certain because the types and models of the electric meter are various, and therefore the positioning of each meter needs to be adjusted in a targeted mode.
D. Production line tempo
For the national network intelligent electric meters, the power-on display time of 8 electric meters on the line is 20 seconds, the required photographing time is 10 seconds (two-screen reading of the electric meter in the valley), the running beat of the front-end electric meter is 1 plate in 1.25 seconds, the detection of a group of 8 intelligent electric meters can be completed every 40 seconds, 12 intelligent electric meters can be detected in 1 minute according to the efficiency, 1 day is calculated for one shift and 5 hours, and the production capacity of the assembly line is 3600 meters/day.
For the electronic liquid crystal meter, because screen turning display is not needed, the power-on display time of 8 electric meters on the line is 20 seconds, the required photographing time is 2 seconds, the running beat of the front-end electric meter is 1 plate per 1 second, the detection of a group of 8 electronic liquid crystal meters can be completed every 12 seconds, 20 electric meters can be detected in 1 minute, 1 day and one shift are calculated for 5 hours, and the production capacity of the production line is 6000.
The running speed and the running rhythm of the production line can be adjusted, the PLC can be adopted for control, the variable frequency speed regulation is adopted, and the running rhythm of a single tooling plate can be adjusted within 1-5 seconds.
E. Adjustable positioning device for slide plate and single-phase and three-phase electric meter
The sliding plate with a unified structure is adopted, and the single-phase and three-phase electric meter adjustable positioning devices are arranged on the sliding plate. Due to the difference of the types and manufacturers of the electric meters, the specification difference between the electric meters is large, and particularly the size difference between the three-phase electric meter and the single-phase electric meter is large. To address this problem, we propose an adjustable skateboard design. There are two fixed baffles on the slide at left side and downside, and it is fixed with the ammeter along the baffle during use, and the downside of baffle is equipped with the power-on device, like two red column devices in the picture, can be with ammeter disect insertion. The power-on device is adjustable up and down and left and right, and can be compatible with a three-phase electric meter and a single-phase electric meter.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of various equivalent modifications or replacements within the technical scope of the present invention, and these modifications or replacements should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (1)
1. The production line device for the automatic processing of the retired electric energy meter is characterized by comprising a main body rack (1) and a workbench (2), wherein a double-layer sliding plate line (4) and a plurality of groups of detection devices (3) used for acquiring retired electric energy meter data are arranged on the main body rack (1), the double-layer sliding plate line (4) comprises a chain used for driving and displacing, a plurality of sliding plates (5) used as different stations are arranged on the chain, two ends of the chain are respectively connected with a transfer machine (6) used for transferring the sliding plates (5) along the upper-lower layer direction, a sliding contact line used for supplying power to the sliding plates (5) is further arranged on the main body rack (1), a concentrator used for contacting with the sliding contact line and electrifying is further arranged on the sliding plates (5), and a power supply connector (7) used for electrifying the retired electric energy meter is further arranged on the sliding plates (5), the detection device (3) consists of a photographing module for photographing the screen of the retired electric energy meter and an infrared communication module for infrared communication;
the power supply connector (7) adopts a power supply connector with a spring;
the infrared communication module adopts an IrDA infrared adapter;
the photographing module adopts an industrial camera;
an empty box (8) for placing the detected retired electric energy meter is arranged on the workbench (2);
a computer (9) for inputting detection data of the retired electric energy meter is arranged on the workbench (2);
the main body rack (1) is also provided with a belt conveyor (10) for conveying empty boxes for placing retired electric energy meters;
the belt conveyor (10) consists of a driving roller, a driven roller, a carrier roller, a conveying belt and a motor;
the sliding plate (5) is also provided with a first stop block (11) and a second stop block (12) for assisting in mounting and positioning the retired electric energy meter;
the power supply connector (7) is arranged on the second stop block (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020689636.2U CN213240482U (en) | 2020-04-29 | 2020-04-29 | Assembly line device for automatic processing of retired electric energy meter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020689636.2U CN213240482U (en) | 2020-04-29 | 2020-04-29 | Assembly line device for automatic processing of retired electric energy meter |
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| Publication Number | Publication Date |
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| CN213240482U true CN213240482U (en) | 2021-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020689636.2U Active CN213240482U (en) | 2020-04-29 | 2020-04-29 | Assembly line device for automatic processing of retired electric energy meter |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115334371A (en) * | 2022-06-29 | 2022-11-11 | 贵州电网有限责任公司 | Waste electric energy meter information acquisition device and method for supplementing electric charge |
| CN116500538A (en) * | 2023-06-30 | 2023-07-28 | 国网天津市电力公司营销服务中心 | Performance detection system of electricity consumption information acquisition device |
-
2020
- 2020-04-29 CN CN202020689636.2U patent/CN213240482U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115334371A (en) * | 2022-06-29 | 2022-11-11 | 贵州电网有限责任公司 | Waste electric energy meter information acquisition device and method for supplementing electric charge |
| CN116500538A (en) * | 2023-06-30 | 2023-07-28 | 国网天津市电力公司营销服务中心 | Performance detection system of electricity consumption information acquisition device |
| CN116500538B (en) * | 2023-06-30 | 2023-10-27 | 国网天津市电力公司营销服务中心 | Performance detection system of electricity consumption information acquisition device |
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