CN210527694U - Automatic inspection device for long-distance belt conveyor carrier roller - Google Patents
Automatic inspection device for long-distance belt conveyor carrier roller Download PDFInfo
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- CN210527694U CN210527694U CN201921043960.0U CN201921043960U CN210527694U CN 210527694 U CN210527694 U CN 210527694U CN 201921043960 U CN201921043960 U CN 201921043960U CN 210527694 U CN210527694 U CN 210527694U
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Abstract
The utility model discloses an automatic device of patrolling and examining of long distance sealing-tape machine bearing roller, which comprises a bracket, the both sides of support are equipped with one respectively and patrol and examine the sensor unit, install on the support and patrol and examine the data transmission unit, patrol and examine the data transmission unit and patrol and examine the sensor unit and connect. The utility model discloses an automatic device of patrolling and examining of long distance sealing-tape machine bearing roller can place on the conveyer belt of long distance sealing-tape machine, is driven by the conveyer belt and patrols and examines along sealing-tape machine operation circuit is automatic, and the fungible or assist the manual work to patrol and examine work.
Description
Technical Field
The utility model relates to a long distance sealing-tape machine bearing roller monitoring devices especially relates to an automatic inspection device of long distance sealing-tape machine bearing roller and long distance sealing-tape machine.
Background
In the grit production system in water conservancy water and electricity construction field, need use long distance sealing-tape machine conveying grit material. The carrier roller of the long-distance belt conveyor is a vulnerable part, the current inspection mode of the carrier roller mainly depends on manual inspection record along the line, and the inspection of the long-distance belt conveyor has the problems of long inspection route, strong closure, inconvenient communication, much noise and dust, harsh environment and the like, and the operation of a large amount of equipment can also cause certain threat to the personal safety of inspection personnel. Therefore, the intellectualization and automation of the inspection system are problems which need to be solved urgently.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model lies in: technical problem to prior art exists, the utility model provides an automatic inspection device of long distance sealing-tape machine bearing roller and long distance sealing-tape machine that follow sealing-tape machine operation circuit and patrol and examine and upload the detection data in real time.
In order to solve the technical problem, the utility model provides a technical scheme does:
the utility model provides an automatic inspection device of long distance sealing-tape machine bearing roller, includes the support, the both sides of support are equipped with one respectively and patrol and examine the sensor unit, install on the support and patrol and examine the data transmission unit, patrol and examine the data transmission unit and patrol and examine the sensor unit and connect.
Preferably, the support is provided with a satellite positioning unit, and the satellite positioning unit is connected with the patrol data transmission unit.
Preferably, install battery module on the support, battery module respectively with patrol and examine sensor unit, patrol and examine data transmission unit, satellite positioning unit and be connected.
Preferably, the inspection sensor unit is disposed at an upper portion of the stand.
Preferably, the inspection sensor unit is one or more of an infrared thermal imaging sensor, a recorder and a high frame rate camera.
Compared with the prior art, the utility model has the advantages of:
1. the utility model discloses the accessible is patrolled and examined sensor unit and is patrolled and examined data transmission unit and realize patrolling and examining real-time uploading of data for the staff can in time damage the bearing roller through unusual data discovery, compares in artifical inspection along the line and has improved the accuracy and improved work efficiency.
2. The utility model discloses a device can be placed on the conveyer belt of long distance sealing-tape machine, is driven by the conveyer belt and patrols and examines along the sealing-tape machine operation circuit is automatic, and long distance sealing-tape machine distance is far away in to water conservancy water and electricity grit system, and the manual work of bearing roller is patrolled and examined inconveniently, and operational environment is bad scheduling problem, and the fungible or assist the manual work to patrol and examine work.
Drawings
Fig. 1 is a schematic view of a long-distance belt conveyor and a carrier roller monitoring device according to an embodiment of the present invention.
Illustration of the drawings: 1-a scaffold; 2-a patrol sensor unit; 3-routing inspection data transmission unit; 4-a satellite positioning unit; 5-battery module.
Detailed Description
The invention will be further described with reference to the drawings and specific preferred embodiments without limiting the scope of the invention.
As shown in fig. 1, the utility model discloses an automatic inspection device of long distance sealing-tape machine bearing roller includes support 1, and the both sides of support 1 are equipped with one respectively and patrol and examine sensor unit 2, install on support 1 and patrol and examine data transmission unit 3, patrol and examine data transmission unit 3 and patrol and examine sensor unit 2 and connect. Patrol and examine sensor unit 2 and patrol and examine data transmission unit 3 and can realize patrolling and examining real-time uploading of data for the staff can in time find the damage bearing roller through unusual data, compares in artifical inspection along the line and has improved the accuracy and improved work efficiency. Support 1 can be placed on the bearing roller of long distance sealing-tape machine, is driven by the bearing roller and patrols and examines along the sealing-tape machine operation circuit is automatic, and to long distance sealing-tape machine distance among the water conservancy water and electricity grit system, the manual work of bearing roller is patrolled and examined inconveniently, and operational environment is bad scheduling problem, and the fungible or assist the manual work to patrol and examine work.
As shown in fig. 1, the support 1 of this embodiment includes the mounting panel that is used for installing all kinds of equipment and 4 frame legs that are used for bearing the mounting panel, the mounting panel level sets up, the mounting panel is anterior all to be equipped with 2 frame legs with the rear portion, adjacent frame leg bottom interval is greater than the top interval, above-mentioned structure avoids support 1 to take place to empty along with the in-process that the conveyer belt removed, the anterior adjacent frame leg bottom interval of mounting panel is greater than the bottom bearing roller length of long distance sealing-tape machine in this embodiment simultaneously, the adjacent frame leg bottom interval at mounting panel rear portion also is greater than the bottom bearing roller length of long distance sealing-tape machine, make support 1 place by both sides bearing roller support 1, avoid the grit material of.
As shown in fig. 1, a support rod is further disposed between the mounting plate and the bottom ends of the frame legs, so as to further strengthen the structure of the support 1 and prevent the support 1 from being damaged due to the overweight of the equipment on the mounting plate.
As shown in fig. 1, in the present embodiment, a satellite positioning unit 4 is mounted on a support 1, and the satellite positioning unit 4 is connected to an inspection data transmission unit 3. The satellite positioning unit 4 collects GPS position information and outputs the GPS position information through the inspection data transmission unit 3, specific position information of a damaged carrier roller can be provided, and a worker can conveniently find the damaged carrier roller for repair.
As shown in fig. 1, in the present embodiment, a battery module 5 is mounted on a support 1, and the battery module 5 is connected to an inspection sensor unit 2, an inspection data transmission unit 3, and a satellite positioning unit 4, respectively. The battery module 5 supplies power for the inspection sensor unit 2, the inspection data transmission unit 3 and the satellite positioning unit 4, so that the device of the embodiment can be detached from dependence on electric wires and can inspect farther distances.
As shown in fig. 1, in this embodiment, it sets up in the upper portion of support 1 to patrol and examine sensor unit 2 for sensor unit 2 is located the top of bearing roller in the actual operation, avoids the grit of carrying in the bearing roller to shelter from sensor unit 2, also makes sensor unit 2 great to the detection area of bearing roller.
As shown in fig. 1, in the present embodiment, the inspection sensor unit 2 is one or more of an infrared thermal imaging sensor, a recorder, and a high frame rate camera. The device of this embodiment can gather thermal imaging data, audio data and the real-time image of bearing roller in real time, makes the state of staff's comprehensive judgement bearing roller.
As shown in fig. 1, the bracket 1 of the automatic inspection device for the long-distance belt conveyor roller of the present embodiment is supported on the conveyor belt of the long-distance belt conveyor, the long-distance belt conveyor is started, so that the automatic inspection device for the long-distance belt conveyor roller is conveyed by the conveyor belt of the long-distance belt conveyor, and simultaneously, the inspection sensor unit 2 collects the detection data of the roller respectively, and the inspection data transmission unit 3 outputs the detection data.
The foregoing is illustrative of the preferred embodiment of the present invention and is not to be construed as limiting the invention in any way. Although the present invention has been described with reference to the preferred embodiments, it is not intended to limit the present invention. Therefore, any simple modification, equivalent change and modification made to the above embodiments by the technical entity of the present invention should fall within the protection scope of the technical solution of the present invention.
Claims (5)
1. The utility model provides an automatic inspection device of long distance sealing-tape machine bearing roller, its characterized in that, includes support (1), the both sides of support (1) are equipped with one respectively and patrol and examine sensor unit (2), install on support (1) and patrol and examine data transmission unit (3), patrol and examine data transmission unit (3) and patrol and examine sensor unit (2) and connect, support (1) bearing is on the conveyer belt of the long distance sealing-tape machine that is detected.
2. The automatic inspection device for the long-distance belt conveyor carrier roller according to claim 1, wherein a satellite positioning unit (4) is mounted on the support (1), and the satellite positioning unit (4) is connected with the inspection data transmission unit (3).
3. The automatic inspection device for the long-distance belt conveyor carrier roller according to claim 2, wherein a battery module (5) is mounted on the support (1), and the battery module (5) is respectively connected with the inspection sensor unit (2), the inspection data transmission unit (3) and the satellite positioning unit (4).
4. The automatic inspection device for the long-distance belt conveyor carrier roller according to claim 1, wherein the inspection sensor unit (2) is arranged at the upper part of the bracket (1).
5. The automatic inspection device for the long-distance belt conveyor carrier roller according to claim 1, wherein the inspection sensor unit (2) is one or more of an infrared thermal imaging sensor, a recorder and a high frame rate camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921043960.0U CN210527694U (en) | 2019-07-05 | 2019-07-05 | Automatic inspection device for long-distance belt conveyor carrier roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921043960.0U CN210527694U (en) | 2019-07-05 | 2019-07-05 | Automatic inspection device for long-distance belt conveyor carrier roller |
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| Publication Number | Publication Date |
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| CN210527694U true CN210527694U (en) | 2020-05-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921043960.0U Active CN210527694U (en) | 2019-07-05 | 2019-07-05 | Automatic inspection device for long-distance belt conveyor carrier roller |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110217557A (en) * | 2019-07-05 | 2019-09-10 | 中国水利水电第八工程局有限公司 | A kind of long-distance belt conveyer carrying roller automatic inspection device and its application method |
-
2019
- 2019-07-05 CN CN201921043960.0U patent/CN210527694U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110217557A (en) * | 2019-07-05 | 2019-09-10 | 中国水利水电第八工程局有限公司 | A kind of long-distance belt conveyer carrying roller automatic inspection device and its application method |
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