CN213231491U - Bottle taking and conveying mechanism and filling production line - Google Patents
Bottle taking and conveying mechanism and filling production line Download PDFInfo
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- CN213231491U CN213231491U CN202021691733.1U CN202021691733U CN213231491U CN 213231491 U CN213231491 U CN 213231491U CN 202021691733 U CN202021691733 U CN 202021691733U CN 213231491 U CN213231491 U CN 213231491U
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Abstract
The utility model provides a bottle taking and delivering mechanism, which comprises a control system, a bottle storage device, a manipulator, a lever and a bottle feeding device; the bottle storage device is provided with at least one bottle storage clamping jaw, the electric lever is provided with at least one electric lever clamping jaw, and the bottle feeding device is provided with at least one bottle feeding clamping jaw; the control system is connected with the bottle storage device, the manipulator, the electric lever and the bottle feeding device; a filling production line comprises the bottle taking and delivering mechanism, a bottle blowing machine and filling equipment; the control system is connected with the bottle blowing machine and the filling equipment; the bottle taking and conveying mechanism is arranged between the bottle blowing machine and the filling device, so that the intelligent degree of the production line is improved, the production line procedures are simplified, the production efficiency is improved, and the artificial secondary pollution to the filled products is also avoided.
Description
Technical Field
The utility model relates to a filling field, concretely relates to get and send bottle mechanism and filling line.
Background
For convenience of transportation and storage and use of liquid products, the liquid products are usually filled.
The inventor of the utility model finds that the existing filling production line generally comprises three technological processes of collecting a filling container, clamping the filling container and filling the filling container, and most of the existing filling production line adopts manual or semi-automatic production; the staff need collect the filling container that bottle blowing machine produced earlier, again with the clamping of filling container, through wasing, filling and sealing, take out the container that the filling was accomplished again. The existing filling production line has the advantages of high labor cost, high labor intensity, low intelligence and easy secondary pollution to the filled products. Therefore, there is a need to develop a bottling line.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to solve above-mentioned problem, provide a get and send bottle mechanism and filling line, get and send bottle mechanism through setting up between bottle blowing machine and filling device, improved the intelligent degree of production line, retrencied the production line process, improved production efficiency, also avoided the artificial secondary pollution to the filling product.
In order to achieve the purpose, the utility model adopts the following technical scheme.
A bottle taking and delivering mechanism comprises a control system, a bottle storage device, a manipulator, a lever and a bottle feeding device; the bottle storage device is provided with at least one bottle storage clamping jaw, the electric lever is provided with at least one electric lever clamping jaw, and the bottle feeding device is provided with at least one bottle feeding clamping jaw; the control system is connected with the bottle storage device, the mechanical arm, the electric lever and the bottle feeding device.
A filling production line comprises the bottle taking and delivering mechanism, a bottle blowing machine and filling equipment; the control system is connected with the bottle blowing machine and the filling equipment.
Further, the control system is a PLC control system.
Further, the storage bottle clamping jaws are distributed annularly.
Further, the bottle feeding clamping jaws are distributed annularly.
Further, the electric lever jack catch is the straight line distribution.
Further, the bottle storage device is arranged close to the bottle blowing machine.
Further, the bottle feeding device is close to the filling equipment.
Further, the storage bottle jack catch with the cooperation of electric lever jack catch, the electric lever jack catch with advance the cooperation of bottle jack catch.
Further, a distance monitoring module is arranged on the electric lever.
The utility model relates to a get and send bottle mechanism and filling line's positive effect is:
(1) the utility model discloses a set up between bottle blowing machine and filling device and get and send a bottle mechanism, improved the intelligent degree of production line, retrencied the production line process, improved production efficiency, also avoided the artificial secondary pollution to the filling product.
(2) The utility model discloses a manipulator takes out the filling container from the bottle blowing machine, puts into the storage bottle jack catch, and when the filling container ran to specific position, the electric lever jack catch took out the filling container, and the sideslip is to the position that is close to filling equipment again, puts into the bottle jack catch with the filling container.
(3) The utility model adopts the PLC control system, so that the editable degree of the whole filling production line is greatly improved, parameters can be corrected by fine adjustment according to the actual situation, and the accuracy of transmission between components is accurately improved; meanwhile, a reasonable PLC control program can be compiled according to production needs to deal with the increase and reduction of yield, the operation efficiency of the device is reasonably arranged, and the whole service life of the device is prolonged through artificial elastic adjustment.
Drawings
Fig. 1 is a schematic view of a filling line according to an embodiment of the present invention.
Fig. 2 is a schematic view of a bottle taking and delivering mechanism provided by the embodiment of the present invention.
The reference numbers in the above figures are respectively:
1. a bottle storage device; 2. a manipulator; 3. a electric bar; 4. a bottle feeding device; 5. a storage bottle clamping jaw; 6. a lever jaw; 7. a bottle feeding claw; 8. a bottle blowing machine; 9. and (5) filling equipment.
Detailed Description
The following embodiments of the present invention are provided in conjunction with the accompanying drawings, but it should be noted that: the described embodiments are not intended to limit the practice of the invention. All adopt the utility model discloses a similar structure and similar change all should go into the utility model discloses a protection scope. The following description of the embodiments refers to the accompanying drawings for illustrating the specific embodiments in which the invention may be practiced. In the embodiments, directional terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc. refer to directions of the attached drawings only. Accordingly, the directional terms used are used for describing and understanding the present invention, and are not used for limiting the present invention.
See fig. 1. A bottle taking and delivering mechanism comprises a control system, a bottle storage device 1, a manipulator 2, a lever 3 and a bottle feeding device 4; the bottle storage device 1 is provided with at least one bottle storage clamping jaw 5, the electric bar 3 is provided with at least one electric bar clamping jaw 6, and the bottle feeding device 4 is provided with at least one bottle feeding clamping jaw 7; the control system is connected with the bottle storage device 1, the mechanical arm 2, the electric lever 3 and the bottle feeding device 4.
A filling production line comprises the bottle taking and delivering mechanism, a bottle blowing machine 8 and filling equipment 9; the control system is connected with the bottle blowing machine 8 and the filling equipment 9.
The storage bottle clamping jaws 5 are distributed in an annular shape, the bottle feeding clamping jaws 7 are distributed in an annular shape, and the electric bar clamping jaws 6 are distributed in a straight line. The number of the bottle storage clamping jaws 5, the bottle feeding clamping jaws 7 and the electric lever clamping jaws 6 is set according to the actual production requirement. The bottle storage device 1 is arranged close to the bottle blowing machine 8, the bottle feeding device 4 is close to the filling equipment 9, the bottle storage clamping jaw 5 is matched with the electric lever clamping jaw 6, and the electric lever clamping jaw 6 is matched with the bottle feeding clamping jaw 7. The bottle storage device 1 and the bottle feeding device 4 move circularly, and the electric lever 3 moves linearly.
Be provided with apart from monitoring module on the electric pole 3, adopt infrared monitoring module in this embodiment, apart from monitoring module setting in a specific position. Depending on the distance of the filling container from the monitoring module, it is decided whether to initiate the movement of the lever catch 6. The manipulator 2 takes out the filled container from the bottle blowing machine 8, and puts the bottle storage claw 5 into the bottle storage claw, when the filled container runs to a specific position, at the moment, the distance between the filled container and the electric lever 3 reaches a preset value, the electric lever 3 is started, the electric lever claw 6 takes out the filled container, then the filled container moves to a position close to the filling equipment 9 in a transverse mode, and the filled container is put into the bottle storage claw 7.
The control system is a PLC control system, so that the editable degree of the whole filling production line is greatly improved, and the accuracy of transmission among components can be accurately improved by finely adjusting and correcting parameters according to actual conditions; meanwhile, a reasonable PLC control program can be compiled according to production needs to deal with the increase and reduction of yield, the operation efficiency of the device is reasonably arranged, and the whole service life of the device is prolonged through artificial elastic adjustment.
The bottle blowing machine 8 comprises a plastic melting module, a blow molding module, a cooling module, a shaping module and the like.
The manipulator 2 adopts a MOTOMAN-MoTOMINI model of Anchuan company, adopts a 6-axis vertical articulated model, the maximum moving range of the joint is between-360 degrees and 360 degrees, and the manipulator 2 can accurately take down the filling container from the conveying chain by a large enough moving angle.
The filling equipment 9 comprises a cleaning system, a filling system and a sealing system, and the control system is connected with the cleaning system, the filling system and the sealing system; the cleaning system is connected with the filling system, and the filling system is connected with the sealing system; the cleaning system comprises a cleaning module, a static eliminating module and a cleaning driving module; the filling system comprises a liquid inlet pipe, a diaphragm valve and a filling driving module; the sealing system comprises a cover arranging module, a cover conveying module, a hot plate module and a sealing driving module.
The cleaning system, the filling system and the sealing system are arranged in an annular shape around the same axis. The cleaning driving module is a linear driving module, the filling driving module is a linear driving module, and the sealing driving module is a linear driving module. The filling system also comprises a flowmeter, and the flowmeter can accurately control the filling quantity of the object to be filled, reduce the condition of bottle overflow or shortage and effectively reduce the reject ratio of products. Through the actual production discovery, the utility model discloses a filling precision is with traditional filling line's filling precision, has improved to 0.5% from 1%, effectively reduces the defective rate of product. The filling system forms a closed pipeline pressure filling mode by adopting the liquid inlet pipe and the diaphragm valve, so that the secondary pollution of the object to be filled can be further reduced. One end of the liquid inlet pipe is connected with the filling container through a diaphragm valve, and the other end of the liquid inlet pipe is connected with a pressure pipeline for conveying filling materials. The novel filling device is suitable for plastic bottles, and the filling container in the embodiment adopts the plastic bottles.
Claims (10)
1. A bottle taking and delivering mechanism is characterized by comprising a control system, a bottle storage device, a manipulator, a lever and a bottle feeding device; the bottle storage device is provided with at least one bottle storage clamping jaw, the electric lever is provided with at least one electric lever clamping jaw, and the bottle feeding device is provided with at least one bottle feeding clamping jaw; the control system is connected with the bottle storage device, the mechanical arm, the electric lever and the bottle feeding device.
2. A filling line, characterized by comprising the bottle taking and delivering mechanism of claim 1, and further comprising a bottle blowing machine and filling equipment; the control system is connected with the bottle blowing machine and the filling equipment.
3. The bottling line according to claim 2, wherein the control system is a PLC control system.
4. The bottling line according to claim 2, wherein the bottle jaws are distributed annularly.
5. The bottling line according to claim 2, wherein the bottle feeding jaws are distributed annularly.
6. The bottling line according to claim 2, wherein the bar jaws are arranged in a straight line.
7. The bottling line according to claim 2, wherein the bottle storage means are arranged close to the bottle blowing machines.
8. The bottling line according to claim 2, wherein the bottle feeding device is located close to the bottling plant.
9. The bottling line according to claim 2, wherein the bottle storage jaws cooperate with the electric lever jaws, which cooperate with the bottle feeding jaws.
10. The bottling line according to claim 2, wherein the electric bars are provided with distance monitoring modules.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202021691733.1U CN213231491U (en) | 2020-08-14 | 2020-08-14 | Bottle taking and conveying mechanism and filling production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202021691733.1U CN213231491U (en) | 2020-08-14 | 2020-08-14 | Bottle taking and conveying mechanism and filling production line |
Publications (1)
Publication Number | Publication Date |
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CN213231491U true CN213231491U (en) | 2021-05-18 |
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CN202021691733.1U Active CN213231491U (en) | 2020-08-14 | 2020-08-14 | Bottle taking and conveying mechanism and filling production line |
Country Status (1)
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CN (1) | CN213231491U (en) |
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2020
- 2020-08-14 CN CN202021691733.1U patent/CN213231491U/en active Active
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