CN213165787U

CN213165787U - Full-automatic sponge puncher

Info

Publication number: CN213165787U
Application number: CN202022180790.XU
Authority: CN
Inventors: 李智力
Original assignee: Henan Chendeyu Mechanical Equipment Co ltd
Current assignee: Henan Chendeyu Mechanical Equipment Co ltd
Priority date: 2020-09-30
Filing date: 2020-09-30
Publication date: 2021-05-11
Anticipated expiration: 2030-09-30

Abstract

The utility model provides a full-automatic sponge puncher, the sponge transfer device comprises a transfer base, the rear end of a connecting frame is hinged on the transfer base, a first air cylinder is connected between the connecting frame and the transfer base, the cross section of a containing table is in a V shape, an inclined plate on one side is hinged with the connecting frame, a second air cylinder is connected between the inclined plate on the other side and the connecting frame, and a first sensor is arranged on the containing table; the sponge positioning device comprises a positioning base, a fixed guide plate and a movable guide plate, wherein the fixed guide plate is positioned on one side close to the containing platform and is in a slope shape, the section of the movable guide plate is in an obtuse-angle V shape and comprises a supporting plate and an oblique side plate, a third air cylinder is connected between the supporting plate and the positioning base, and a second inductor is arranged on the positioning base; drilling equipment is equipped with the slide rail including the drilling support on the drilling support, be equipped with mobilizable motor base on the slide rail, and the drilling motor is fixed on motor base, and the drilling motor is connected with hollow drilling rod, the utility model discloses make the process of punching more high-efficient.

Description

Full-automatic sponge puncher

Technical Field

The utility model relates to a sponge production facility technical field specifically is a full-automatic sponge puncher.

Background

The application range of the sponge is very wide, and in the production process of the sponge, the perforating machine is indispensable processing equipment. The axis of the cylindrical sponge needs to be punched by a punching machine after the sponge is foamed and molded, then a shaft is penetrated, the cylindrical sponge after the shaft is penetrated is sliced by a sponge circular cutting machine, and finally the flaky sponge is obtained.

When the existing sponge perforating machine is used, the cylindrical sponge to be perforated on the conveying belt falls on the sponge positioning table, and the cylindrical sponge is directly changed into a horizontal state from a vertical state at the moment. Make sponge location platform slide along the base forward through external power, drilling equipment begins work simultaneously, punches to the cylinder sponge, and the cylinder sponge that will punch the completion again takes off from sponge location bench.

The sponge puncher has the following problems in the working process: firstly, the cylinder sponge directly falls and rotates 90 degrees from the conveyer belt, receives gravity and inertial influence, and the collision strength between the sponge of whereabouts and sponge location platform is big, and the sponge is easily worn and torn or damaged, is difficult to guarantee moreover that the sponge accurately falls in suitable position. Secondly, the cylinder sponge and the positioning table have larger volumes, and the moving and feeding mechanism is huge and tedious and is not easy to control. Thirdly, the sponge propelling movement and the drilling start and stop of the existing sponge perforating machine are completely controlled by workers manually, the labor intensity is high, and the working efficiency is low.

SUMMERY OF THE UTILITY MODEL

In view of the problems in the prior art, the utility model provides a full-automatic sponge puncher, which adopts the technical proposal that the puncher comprises a sponge transfer device positioned in front of a conveyor belt, a sponge positioning device positioned at one side of the sponge transfer device, a drilling device and a control console, wherein the sponge transfer device comprises a transfer base, a connecting frame and a containing platform positioned above the transfer base, the rear end of the connecting frame is hinged on the transfer base, a first air cylinder is hinged between the connecting frame and the transfer base, used for leading the holding platform on the connecting frame to be in an inclined state with a high front part and a low back part, the section of the holding platform is in a V shape and comprises a left inclined plate and a right inclined plate, wherein the inclined plate at one side is hinged with the connecting frame, a second cylinder is hinged between the inclined plate at the other side and the connecting frame, the device comprises a containing table, a first sensor, a second sensor and a controller, wherein the containing table is used for enabling the containing table to be in a side-tipping state and is provided with the first sensor for detecting sponge; the sponge positioning device is positioned on the dumping side of the containing table and comprises a positioning base, a fixed guide plate fixed on the positioning base and a movable guide plate hinged on the positioning base, the fixed guide plate is positioned on one side close to the containing table and is in a slope shape and used for guiding the sponge dumped from the containing table to the movable guide plate, the section of the movable guide plate is in an obtuse V shape and comprises a supporting plate and an inclined side plate, a third air cylinder is hinged between the supporting plate and the positioning base and used for enabling the movable guide plate to be dumped outwards, and a second sensor which penetrates through the supporting plate and is used for detecting the sponge is arranged on the positioning base; the drilling device comprises a drilling support, a bidirectional pushing motor and a drilling motor, wherein the bidirectional pushing motor and the drilling motor are arranged on the drilling support, a slide rail is arranged on the drilling support, a movable motor base is arranged on the slide rail, the drilling motor is fixed on the motor base, the output end of the drilling motor is connected with a hollow drill rod, the bidirectional pushing motor is fixed on the drilling support, the motor base is driven to move through the transmission mechanism, the drilling support is provided with a first travel switch and a second travel switch which are arranged on the front side and the rear side of the drilling motor, the motor base is in blocking fit with the first travel switch and the second travel switch, the bidirectional pushing motor control system is used for controlling the turning and starting and stopping of the bidirectional pushing motor, the first sensor, the second sensor, the first travel switch and the second travel switch are all in signal connection with a control console, and the control console is electrically connected with the first air cylinder, the second air cylinder, the third air cylinder, the bidirectional pushing motor and the drilling motor.

As an optimized technical scheme of the utility model, be fixed with the uide bushing that is used for supplying the drilling rod to pass on the drilling support.

As an optimized technical scheme of the utility model, drive mechanism is chain sprocket mechanism.

As a preferred technical scheme of the utility model, the below of holding two hang plates of platform all articulates and is connected with the second cylinder.

The utility model has the advantages that: in the utility model, through the containing platform which can incline forwards and backwards and incline left and right in the sponge transfer device, the sponge vertically placed on the transmission belt is changed into an inclined state after falling down, then is leveled and is poured into the sponge positioning device, and the sponge transfer device is arranged for transition, so that the accurate positioning of the sponge can be realized while the falling impact force of the sponge is weakened; in the drilling device, the drilling motor feeds forwards while rotating to drill, so that the structure is simple, the control is easy, and other abrasion is avoided when the sponge is drilled; the punched sponge is stirred through a V-shaped movable guide plate in the sponge positioning device and rolls out along the inclined side plate without being taken out manually; utilize inductor, travel switch, cylinder, motor, control cabinet etc. can realize that full-automatic sponge punches, easy operation, workman's low in labor strength for the process of punching is more high-efficient.

Furthermore, a left second air cylinder and a right second air cylinder are hinged between the lower part of the containing table and the connecting frame, so that the containing table can be tilted to one side after the sponge is detected, and can also be tilted to the other side when the sponge is detected again; when overturning, the mechanism can be simplified by taking the hinge point at the top of the opposite side cylinder as a rotating fulcrum, and the use is convenient.

Drawings

FIG. 1 is a schematic structural view of a conveyor belt and a sponge transfer device of a full-automatic sponge puncher of the present invention;

FIG. 2 is a schematic view of the sponge transfer device in a flat state;

FIG. 3 is a side view of FIG. 2;

FIG. 4 is a side view of the sponge transfer device with the holding table tilted;

FIG. 5 is a side view of the sponge positioning device in a flat position;

FIG. 6 is a side view of the sponge positioning device in a tipped-down position;

FIG. 7 is a perspective view of a sponge positioning device;

FIG. 8 is a schematic structural view of a drilling device and a sponge positioning device;

in the figure: 1-sponge, 2-conveyor belt, 3-sponge transfer device, 301-transfer base, 302-connecting frame, 303-holding table, 304-first cylinder, 305-second cylinder, 4-sponge positioning device, 401-positioning base, 402-fixed guide plate, 403-movable guide plate, 404-third cylinder, 405-second inductor, 5-drilling device, 501-drilling support, 502-drilling motor, 503-bidirectional pushing motor, 504-guide sleeve, 505-drill rod, 506-motor base, 507-first travel switch, 508-second travel switch and 6-control table.

Detailed Description

The technical solution of the present invention will be described in detail by the following specific examples.

As shown in fig. 1 to 8, the full-automatic sponge perforating machine of the present invention comprises a conveyor belt 2, a sponge transfer device 3 located in front of the conveyor belt 2, and a sponge positioning device 4 and a drilling device 5 located on one side of the sponge transfer device 3, and a console 6.

The sponge transfer device 3 includes a transfer base 301, and a link 302 and a holding table 303 which are provided above the transfer base 301, and the link 302 is hinged to the transfer base 301 at the rear end thereof with its rotation axis extending in the left-right direction. A first cylinder 304 is hinged between the connecting frame 302 and the transfer base 301, the first cylinder 304 is initially in an opening shape, the placing table 303 on the connecting frame 302 is in an inclined state with a high front part and a low back part, and when the first cylinder 304 is contracted, the sponge transfer device is in a flat state. The cross-section that holds platform 303 is the V-arrangement, including two hang plates about, wherein the hang plate and the link 302 articulated connection of one side, and its axis of rotation extends in the front and back direction, is connected with second cylinder 305 between the hang plate of opposite side and the link in the articulated way, and second cylinder 305 struts the back, holds platform 303 and switches into the state of heeling by the state of keeping flat, is equipped with the first inductor that is used for detecting the sponge on the platform 303 of holding.

Sponge positioner 4 is located the side of empting of holding platform 303, and sponge positioner 4 includes location base 401 and fixes fixed baffle 402 on location base 401 and articulates the activity baffle 403 on location base 401, and the axis of rotation of activity baffle 403 is the fore-and-aft direction and extends. The fixed guide plate 402 is located at one side close to the containing table 303, and is in a slope shape, and is used for guiding the sponge 1 poured out of the containing table to the movable guide plate 403. The movable guide plate 403 is located on one side far away from the containing table 303, the cross section of the movable guide plate is in an obtuse-angle V shape and comprises a supporting plate and an inclined side plate, a hinged rotating shaft is located at the intersection of the supporting plate and the inclined side plate, the supporting plate of the movable guide plate 403 in the initial state is horizontal, and a trapezoidal space with a large top and a small bottom is formed between the movable guide plate 403 and the fixed guide plate 402 and used for positioning sponge in the punching process. A third cylinder 404 is hinged between the supporting plate and the positioning base 401, after the third cylinder 404 is opened, the movable guide plate 403 is changed from a flat state to an outward tilting state, and a second sensor 405 which penetrates through the supporting plate and is used for detecting sponge is arranged on the positioning base 401.

The drilling device 5 comprises a drilling support 501, a bidirectional pushing motor 503 and a drilling motor 502 which are installed on the drilling support 501, a sliding rail is arranged on the drilling support 501, a movable motor base 506 is arranged on the sliding rail, the drilling motor 502 is fixed on the motor base 506, the output end of the drilling motor 502 is connected with a hollow drill rod 505, the bidirectional pushing motor 503 is fixed on the drilling support 501 and is driven to move by a transmission mechanism, a first travel switch 507 and a second travel switch 508 which are arranged on the front side and the rear side of the drilling motor 502 are arranged on the drilling support 501, and the motor base 506 is in blocking fit with the first travel switch 507 and the second travel switch 508 and is used for controlling the turning and starting and stopping of the bidirectional pushing motor 503.

The first sensor, the second sensor 405, the first travel switch 507 and the second travel switch 508 are in signal connection with the console 6, and the console 6 is electrically connected with the first cylinder 304, the second cylinder 305, the third cylinder 404, the bidirectional pushing motor 503 and the drilling motor 502.

In this embodiment, a guide sleeve 504 for passing a drill rod 505 is fixed on the drilling support 501, and plays a role in supporting and guiding.

The below of two hang plates that hold platform 303 all articulates and is connected with second cylinder 305, and the left and right sides of sponge transfer device 3 all is equipped with sponge positioner 4 for hold platform 303 and can overturn left and overturn right.

The transmission mechanism between the bidirectional pushing motor 503 and the motor base 506 is a chain and sprocket mechanism.

The first inductor and the second inductor adopt piezoelectric inductors.

The utility model discloses a theory of operation: the cylindrical sponge 1 to be punched on the conveyor belt 2 is vertically placed, and along with the forward movement of the conveyor belt 2, the cylindrical sponge 1 falls on a containing table 303 which is high in the front and low in the back and inclines of a sponge transfer device 3 in the front, a first sensor on the containing table 303 detects the sponge 1, a signal is transmitted to a control table 6, the control table 6 controls a first air cylinder 304 to contract, a connecting frame 302 and the containing table 303 are placed flat, then a second air cylinder 305 on the left side of the containing table 303 is controlled to open, the containing table 303 tilts rightwards on the connecting frame 302, the sponge falls on a supporting plate of a movable guide plate 403 along a fixed guide plate 402 of a sponge positioning device 4, a second sensor 405 on the supporting plate detects the sponge 1, the signal is transmitted to the control table 6, the control table 6 controls a bidirectional pushing motor 503 and a drilling motor 502 to start, a drill rod 505 rotates, and a motor base 506 drives the drilling motor 502 to move forwards to punch the, the sponge shaft in the drill rod is discharged from the rear end, when the motor base 506 moves forwards to touch the first travel switch 507 on the front side, the punching is completed, the control console 6 controls the bidirectional pushing motor 503 to rotate reversely, the motor base 506 to move backwards, when the motor base 506 moves backwards to touch the second travel switch, the bidirectional pushing motor 503 stops rotating, the third air cylinder 404 is controlled to be opened, the punched sponge on the movable guide plate 403 is poured outwards, and one working cycle is finished. When the first sensor on the holding platform 303 detects the sponge 1 again, the first cylinder 304 drives the holding platform 303 to be flat, then the second cylinder 305 on the right side of the holding platform 303 is opened, so that the holding platform 303 on the connecting frame 302 tilts leftwards, and the sponge is conveyed to the sponge positioning device 4 on the left side to be punched.

Components and circuit connections not described in detail herein are prior art.

Although the present invention has been described in detail with reference to the specific embodiments, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge range of those skilled in the art, and modifications or variations without creative efforts are still within the scope of the present invention.

Claims

1. The utility model provides a full-automatic sponge puncher which characterized in that: the sponge conveying device comprises a sponge conveying device positioned in front of a conveying belt, and a sponge positioning device, a drilling device and a control table which are positioned on one side of the sponge conveying device, wherein the sponge conveying device comprises a conveying base, a connecting frame and a containing table which are positioned above the conveying base, the rear end of the connecting frame is hinged to the conveying base, a first air cylinder is hinged between the connecting frame and the conveying base and used for enabling the containing table on the connecting frame to be in an inclined state with a high front part and a low rear part, the section of the containing table is in a V shape and comprises a left inclined plate and a right inclined plate, the inclined plate on one side is hinged to the connecting frame, a second air cylinder is hinged between the inclined plate on the other side and the connecting frame and used for enabling the containing table to be in a side-tipping state; the sponge positioning device is positioned on the dumping side of the containing table and comprises a positioning base, a fixed guide plate fixed on the positioning base and a movable guide plate hinged on the positioning base, the fixed guide plate is positioned on one side close to the containing table and is in a slope shape and used for guiding the sponge dumped from the containing table to the movable guide plate, the section of the movable guide plate is in an obtuse V shape and comprises a supporting plate and an inclined side plate, a third air cylinder is hinged between the supporting plate and the positioning base and used for enabling the movable guide plate to be dumped outwards, and a second sensor which penetrates through the supporting plate and is used for detecting the sponge is arranged on the positioning base; the drilling device comprises a drilling support, a bidirectional pushing motor and a drilling motor, wherein the bidirectional pushing motor and the drilling motor are arranged on the drilling support, a slide rail is arranged on the drilling support, a movable motor base is arranged on the slide rail, the drilling motor is fixed on the motor base, the output end of the drilling motor is connected with a hollow drill rod, the bidirectional pushing motor is fixed on the drilling support, the motor base is driven to move through the transmission mechanism, the drilling support is provided with a first travel switch and a second travel switch which are arranged on the front side and the rear side of the drilling motor, the motor base is in blocking fit with the first travel switch and the second travel switch, the bidirectional pushing motor control system is used for controlling the turning and starting and stopping of the bidirectional pushing motor, the first sensor, the second sensor, the first travel switch and the second travel switch are all in signal connection with a control console, and the control console is electrically connected with the first air cylinder, the second air cylinder, the third air cylinder, the bidirectional pushing motor and the drilling motor.

2. The full-automatic sponge puncher of claim 1, characterized in that: and a guide sleeve for a drill rod to pass through is fixed on the drilling support.

3. The full-automatic sponge puncher of claim 1, characterized in that: the transmission mechanism is a chain and sprocket mechanism.

4. The fully automatic sponge punch according to claim 1, 2 or 3, characterized in that: the lower parts of the two inclined plates of the containing table are hinged to be connected with second air cylinders, and sponge positioning devices are arranged on the left side and the right side of the sponge transfer device.