CN220811089U - Automatic feeding and folding device for trays - Google Patents
Automatic feeding and folding device for trays Download PDFInfo
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- CN220811089U CN220811089U CN202322403747.9U CN202322403747U CN220811089U CN 220811089 U CN220811089 U CN 220811089U CN 202322403747 U CN202322403747 U CN 202322403747U CN 220811089 U CN220811089 U CN 220811089U
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- 230000007246 mechanism Effects 0.000 claims abstract description 79
- 238000004064 recycling Methods 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 230000000903 blocking effect Effects 0.000 claims description 18
- 238000011084 recovery Methods 0.000 claims description 5
- 210000001503 joint Anatomy 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 230000006872 improvement Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to an automatic feeding and folding device for a tray, which comprises a frame, a tray feeding mechanism for feeding the tray, a tray positioning mechanism for positioning the processing position of the tray, a tray recycling mechanism for recycling the tray and a transmission mechanism for transmitting the tray, wherein the transmission mechanism is arranged at the top of the frame, the tray feeding mechanism is arranged at one end of the frame, the tray positioning mechanism is arranged at the other end of the frame, and the tray recycling mechanism is arranged in the middle of the frame and is positioned between the tray feeding mechanism and the tray positioning mechanism. The device relies on the cooperation between three mechanisms, has realized automatic feed, automatic positioning and the automatic receipts of charging tray, has reduced the cost of labor in the production line, has promoted production efficiency, compact structure, and control is simple, and is convenient integrated with automation mechanisms such as manipulator.
Description
Technical Field
The utility model relates to the technical field of stacking and conveying of trays, in particular to an automatic feeding and stacking device for trays.
Background
In automated production, trays are important feeding and storage devices. In the production of trays as feed, stacked trays need to be sequentially fed to a working area, and when materials in one tray are taken out, empty trays need to be recovered in time. In the production of trays as storage, empty trays need to be sequentially supplied to a working area, and when one tray is fully filled with materials, the material trays need to be folded in time. In the existing equipment, the supply and recovery of the material trays also need to be coordinated manually, the automation of the whole production line can not be realized, the production efficiency is low, and the production cost is high.
Disclosure of Invention
The utility model provides an automatic feeding and folding device for a material tray, and aims to solve the problems of low automation degree and low production efficiency of the existing material tray production line.
The utility model provides an automatic feeding and folding device for a tray, which comprises a frame, a tray feeding mechanism for feeding the tray, a tray positioning mechanism for positioning the processing position of the tray, a tray recycling mechanism for recycling the tray and a transmission mechanism for transmitting the tray, wherein the transmission mechanism is arranged at the top of the frame, the tray feeding mechanism is arranged at one end of the frame, the tray positioning mechanism is arranged at the other end of the frame, and the tray recycling mechanism is arranged in the middle of the frame and is positioned between the tray feeding mechanism and the tray positioning mechanism.
As a further improvement of the utility model, the transmission mechanism comprises two conveyor belts, two baffle plates and a driving motor, wherein the two baffle plates are arranged on two sides of the top of the frame in parallel and used for limiting the left-right movement of the tray, the two conveyor belts are arranged on the inner sides of the two baffle plates in parallel, and the driving motor is arranged on the frame and connected with the conveyor belts.
As a further improvement of the utility model, the tray supply mechanism comprises a first jacking cylinder, a limiting block and two supporting cylinders, wherein the bottoms of the limiting blocks are connected to the baffle plates, the limiting blocks are four, the four limiting blocks are respectively positioned at four corners of the tray, the first jacking cylinder is vertically arranged on the frame and positioned below the tray, the tail end of a piston rod of the first jacking cylinder is provided with a first supporting block, the two supporting cylinders are symmetrically arranged on the two baffle plates, and the piston rod of the supporting cylinder is in butt joint with the side edge of the tray.
As a further improvement of the utility model, a first sensor for detecting whether the tray falls onto the conveyor belt is arranged on the baffle plate, and the first sensor is arranged on one side of the carrying cylinder.
As a further improvement of the utility model, the tray positioning mechanism comprises a first blocking cylinder and a pushing cylinder, wherein the first blocking cylinder and the pushing cylinder are used for limiting the movement of the tray, the first blocking cylinder is vertically arranged at the other end of the frame, the pushing cylinder is arranged on the baffle, and when the tray positioning mechanism is positioned, a piston rod of the pushing cylinder is abutted with the side edge of the tray.
As a further improvement of the utility model, the tray positioning mechanism further comprises a second sensor for detecting the position of the tray, and the second sensor is arranged on the baffle plate and positioned at one side of the pushing cylinder.
As a further improvement of the utility model, the tray recycling mechanism comprises a second jacking cylinder, a second blocking cylinder and a stacking structure for supporting stacked trays, wherein the second blocking cylinder is arranged on the frame and is close to the tray positioning mechanism, the second jacking cylinder is vertically arranged on the frame and is positioned below the trays, the tail end of a piston rod of the second jacking cylinder is provided with a second supporting block, and the stacking structure is provided with four baffle plates which are arranged on two sides in a two-to-two mode.
As a further improvement of the utility model, the folding structure comprises a mounting seat, a rotary supporting block, a current-limiting plate and a limiting plate, wherein the mounting seat is arranged on the baffle, the mounting seat is of a step structure, the current-limiting plate is arranged on the lower-order surface of the mounting seat, the limiting plate is adjustably arranged on the mounting seat, one side of the rotary supporting block is rotationally connected to the limiting plate, and an avoidance groove is formed in the bottom of the current-limiting plate.
As a further improvement of the utility model, the rotary support block is in a horizontal state at the initial position and is arranged beyond the mounting seat.
As a further improvement of the utility model, the rotary supporting block is rotationally connected with the limiting plate through a pin shaft.
The beneficial effects of the utility model are as follows: the device relies on the cooperation between three mechanisms, has realized automatic feed, automatic positioning and the automatic receipts of charging tray, has reduced the cost of labor in the production line, has promoted production efficiency, compact structure, and control is simple, and is convenient integrated with automation mechanisms such as manipulator.
Drawings
FIG. 1 is an overall view of the present utility model;
FIG. 2 is a schematic view of the tray supply mechanism of the present utility model;
FIG. 3 is a schematic view of the tray recycling mechanism of the present utility model;
FIG. 4 is a schematic view of a tray positioning mechanism of the present utility model;
FIG. 5 is an overall view of the folding mechanism of the present utility model;
fig. 6 is a schematic view of the assembly of the mounting block, limiting plate and slewing bearing of the present utility model.
Reference numerals: the device comprises a 1-frame, a 2-conveyor belt, a 3-tray supply mechanism, a 4-tray recovery mechanism, a 5-folding structure, a 6-tray positioning mechanism, a 30-limiting block, a 31-first lifting cylinder, a 32-first supporting block, a 33-carrying cylinder, a 34-first sensor, a 40-second blocking cylinder, a 41-second lifting cylinder, a 42-second supporting block, a 60-first blocking cylinder, a 61-pushing cylinder, a 62-second sensor, a 501-mounting seat, a 502-limiting plate, a 503-limiting plate and a 504-rotary supporting block.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be noted that the words "front", "back", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "bottom" and "top", "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
As shown in fig. 1-6, the utility model provides an automatic feeding and folding device for a tray, which comprises a frame 1, a tray feeding mechanism 3 for feeding the tray, a tray positioning mechanism 6 for positioning the processing position of the tray, a tray recycling mechanism 4 for recycling the tray and a conveying mechanism for conveying the tray, wherein the conveying mechanism is arranged at the top of the frame 1, the tray feeding mechanism 3 is arranged at one end of the frame 1, the tray positioning mechanism 6 is arranged at the other end of the frame 1, and the tray recycling mechanism 4 is arranged in the middle of the frame 1 and is positioned between the tray feeding mechanism 3 and the tray positioning mechanism 6.
As an embodiment of the present utility model, the conveying mechanism includes two conveyor belts 2, two baffles 7, and a driving motor, where the two baffles 7 are disposed in parallel on two sides of the top of the frame 1, for limiting the left-right movement of the tray, the two conveyor belts 2 are disposed in parallel on the inner sides of the two baffles 7, and the driving motor is disposed on the frame 1 and connected with the conveyor belts 2.
As another embodiment of the present utility model, the tray supply mechanism 3 includes a first lifting cylinder 31, a limiting block 30, and two supporting cylinders 33, the bottom of the limiting block 30 is connected to the baffle 7, the limiting block 30 is provided with four, the four limiting blocks 30 are respectively located at four corners of the tray, the first lifting cylinder 31 is vertically disposed on the frame 1 and located below the tray, a first supporting block 32 is disposed at an end of a piston rod of the first lifting cylinder 31, the two supporting cylinders 33 are symmetrically disposed on the two baffles 7, and the piston rod of the supporting cylinder 33 is abutted to a side edge of the tray.
As another embodiment of the present utility model, the baffle 7 is provided with a first sensor 34 for detecting whether the tray falls onto the conveyor belt 2, and the first sensor 34 is disposed at one side of the carrying cylinder 33.
As another embodiment of the present utility model, the tray positioning mechanism 6 includes a first blocking cylinder 60 and a pushing cylinder 61 for limiting the movement of the tray, where the first blocking cylinder 60 is vertically disposed at the other end of the frame 1, and the pushing cylinder 61 is disposed on the baffle 7, and when positioning, a piston rod of the pushing cylinder 61 abuts against a side edge of the tray.
As another embodiment of the present utility model, the tray positioning mechanism 6 further includes a second sensor 62 for detecting a tray position, where the second sensor 62 is disposed on the baffle 7 and located at one side of the pushing cylinder 61.
As another embodiment of the present utility model, the tray recycling mechanism 4 includes a second jacking cylinder 41, a second blocking cylinder 40, and a stacking structure 5 for supporting stacked trays, where the second blocking cylinder 40 is disposed on the frame 1 and is close to the tray positioning mechanism 6, the second jacking cylinder 41 is vertically disposed on the frame 1 and is located below the tray, a second supporting block 42 is disposed at an end of a piston rod of the second jacking cylinder 41, and the stacking structure 5 is provided with four baffles 7 that are disposed on two sides.
As another embodiment of the present utility model, the folding structure 5 includes a mounting seat 501, a rotation supporting block 504, a current limiting plate 502 and a limiting plate 503, wherein the mounting seat 501 is disposed on the baffle 7, the mounting seat 501 is in a step structure, the current limiting plate 502 is mounted on a low-level surface of the mounting seat 501, the limiting plate 503 is adjustably disposed on the mounting seat 501, one side of the rotation supporting block 504 is rotatably connected to the limiting plate 503, and an avoidance slot is formed at the bottom of the current limiting plate 502.
As another embodiment of the present utility model, the pivoting support block 504 is in a horizontal state at the initial position and is disposed beyond the mounting base 501.
As another embodiment of the present utility model, the pivoting support block 504 is rotatably connected to the limiting plate 503 through a pin.
The utility model provides an automatic feeding and stacking device for a material tray, which realizes automatic feeding, automatic positioning and automatic stacking of the material tray by means of cooperation among three mechanisms, reduces labor cost in a production line and improves production efficiency.
The tray supply mechanism 3, the tray recovery mechanism 4, the tray positioning mechanism 6 and the transmission mechanism are all controlled by a background controller. During production, the driving motor drives the conveyor belt 2 to rotate, and the driving motor can rotate positively and negatively, so that the material tray is transported to a designated area, the baffles 7 arranged on two sides of the top of the rack 1 can limit the left and right movement of the material tray in the process of transporting the material tray, and the material tray is prevented from falling.
In the tray feeding mechanism 3, four stoppers 30 form a structure for limiting the tray, an operator places the stacked trays in a space formed by the stoppers 30, and the piston rods of the supporting cylinders 33 extend to prop against two sides of the tray from two sides to support the tray. In the initial state, the piston rod of the first lifting cylinder 31 is in a contracted state, when a tray is needed, the piston rod of the first lifting cylinder 31 extends out, at this time, a tray distance is reserved between the first supporting block 32 and the tray at the bottommost part, the piston rod of the supporting cylinder 33 retracts, the tray falls down and is supported by the first supporting block 32, at this time, the piston rod of the supporting cylinder 33 extends out to prop against two sides of the stacked trays again, the trays at the bottommost part are separated, the piston rod of the first lifting cylinder 31 retracts, the trays are transferred onto the conveyor belt 2 to start to be transmitted, separation of one tray is completed, automatic feeding is achieved, and the first sensor 34 can sense whether the trays are transferred onto the conveyor belt 2 or not, so that timely feedback is achieved.
After the tray feeding mechanism 3 provides a tray, the driving motor rotates forward, the conveyor belt 2 rotates to the tray positioning mechanism 6, when the second sensor 62 senses the arrival of the tray, the controller controls the piston rod of the first blocking cylinder 60 to extend, so as to prevent the tray from advancing, and meanwhile, the conveyor belt 2 stops, the piston rod of the pushing cylinder 61 extends, abuts against the side edge of the tray and positions the tray, and the manipulator can perform feeding operation on the tray.
When the tray is required to be recovered after the work is completed, the driving motor starts to rotate reversely, the tray is carried back from the tray positioning mechanism 6 through the conveyor belt 2, at the moment, the piston rod of the second blocking cylinder 40 extends out, the tray moves to the position of the second blocking cylinder 40 to be blocked, at the moment, the driving motor stops, the piston rod of the second jacking cylinder 41 extends out, and the second supporting block 42 supports the tray to be transported upwards. When the rotary supporting block 504 is in a horizontal state under the action of gravity at the initial position, the rotary supporting block 504 is driven to rotate upwards around the pin shaft by the tray along with the upward movement of the tray, the tray continues to move upwards under the action of the second jacking cylinder 41, the rotary supporting block 504 is separated from the tray and then returns to the horizontal state under the action of gravity, and when the tray is carried by the second jacking cylinder 41 to fall back, the tray is supported by the rotary supporting block 504 in the horizontal state, and the second jacking cylinder 41 returns to the initial position to complete the stacking and collecting of the tray. The adjustable current limiting plate 502 is arranged on the mounting seat 501, so that the position of the current limiting plate 502 can be adjusted conveniently according to the width of the material tray, the material tray is better limited and guided, and the limiting plate 503 is also adjustable so as to adjust the overturning angle of the rotary supporting block 504.
The foregoing is a further detailed description of the utility model in connection with the preferred embodiments, and it is not intended that the utility model be limited to the specific embodiments described. It will be apparent to those skilled in the art that several simple deductions or substitutions may be made without departing from the spirit of the utility model, and these should be considered to be within the scope of the utility model.
Claims (10)
1. The utility model provides an automatic feeding of charging tray is with folding receipts device, its characterized in that includes the frame, is used for providing the charging tray feed mechanism of charging tray, is used for locating the charging tray processing position's charging tray positioning mechanism, is used for retrieving the charging tray recovery mechanism of charging tray and is used for the transmission mechanism of transmission charging tray, transmission mechanism locates the top of frame, the charging tray feed mechanism is located the one end of frame, the charging tray positioning mechanism is located the other end of frame, the charging tray recovery mechanism is located the middle part of frame and be located the charging tray feed mechanism with between the charging tray positioning mechanism.
2. The automatic feeding and folding device of claim 1, wherein the conveying mechanism comprises two conveyor belts, two baffles and a driving motor, the two baffles are arranged on two sides of the top of the frame in parallel and used for limiting left and right movement of the tray, the two conveyor belts are arranged on the inner sides of the two baffles in parallel, and the driving motor is arranged on the frame and connected with the conveyor belts.
3. The automatic feeding and stacking device of claim 2, wherein the tray feeding mechanism comprises a first jacking cylinder, a limiting block and two supporting cylinders, the bottoms of the limiting blocks are connected to the baffle plates, the limiting blocks are four, the four limiting blocks are respectively located at four corners of the tray, the first jacking cylinder is vertically arranged on the frame and located below the tray, a first supporting block is arranged at the tail end of a piston rod of the first jacking cylinder, the two supporting cylinders are symmetrically arranged on the two baffle plates, and the piston rod of the supporting cylinder is in butt joint with the side edges of the tray.
4. The automatic tray feeding and stacking device according to claim 3, wherein a first sensor for detecting whether the tray falls onto the conveyor belt is arranged on the baffle plate, and the first sensor is arranged on one side of the carrying cylinder.
5. The automatic tray feeding and stacking device according to claim 2, wherein the tray positioning mechanism comprises a first blocking cylinder and a pushing cylinder, the first blocking cylinder is vertically arranged at the other end of the frame, the pushing cylinder is arranged on the baffle, and a piston rod of the pushing cylinder is abutted with the side edge of the tray during positioning.
6. The automatic tray feeding and stacking device according to claim 5, wherein the tray positioning mechanism further comprises a second sensor for detecting a tray position, and the second sensor is disposed on the baffle plate and located at one side of the pushing cylinder.
7. The automatic feeding and stacking device of claim 5, wherein the tray recycling mechanism comprises a second jacking cylinder, a second blocking cylinder and a stacking structure for supporting stacked trays, the second blocking cylinder is arranged on the frame and is close to the tray positioning mechanism, the second jacking cylinder is vertically arranged on the frame and is located below the trays, the tail end of a piston rod of the second jacking cylinder is provided with a second supporting block, the stacking structure is provided with four baffle plates which are arranged on two sides in a two-to-two mode.
8. The automatic feeding and folding device of claim 7, wherein the folding structure comprises a mounting seat, a rotary supporting block, a current limiting plate and a limiting plate, the mounting seat is arranged on the baffle, the mounting seat is of a step structure, the current limiting plate is arranged on a low-level surface of the mounting seat, the limiting plate is arranged on the mounting seat in an adjustable manner, one side of the rotary supporting block is rotationally connected to the limiting plate, and an avoidance groove is formed in the bottom of the current limiting plate.
9. The automatic tray feeding and stacking device according to claim 8, wherein the rotary supporting block is in a horizontal state at an initial position and is arranged beyond the mounting seat.
10. The automatic tray feeding and folding device according to claim 8, wherein the rotary supporting block is rotatably connected with the limiting plate through a pin shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322403747.9U CN220811089U (en) | 2023-09-05 | 2023-09-05 | Automatic feeding and folding device for trays |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322403747.9U CN220811089U (en) | 2023-09-05 | 2023-09-05 | Automatic feeding and folding device for trays |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220811089U true CN220811089U (en) | 2024-04-19 |
Family
ID=90709722
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322403747.9U Active CN220811089U (en) | 2023-09-05 | 2023-09-05 | Automatic feeding and folding device for trays |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220811089U (en) |
-
2023
- 2023-09-05 CN CN202322403747.9U patent/CN220811089U/en active Active
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