CN213084328U - Energy-saving stamping waste conveying system - Google Patents
Energy-saving stamping waste conveying system Download PDFInfo
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- CN213084328U CN213084328U CN202021482649.9U CN202021482649U CN213084328U CN 213084328 U CN213084328 U CN 213084328U CN 202021482649 U CN202021482649 U CN 202021482649U CN 213084328 U CN213084328 U CN 213084328U
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Abstract
The utility model provides an energy-saving stamping waste conveying system, which comprises a conveying belt, a recovery system, an unloading system and a control system, wherein the unloading system comprises an unloading platform and a transfer platform which are horizontally arranged side by side and an unloading slope which is arranged obliquely downwards, the upper end of the unloading slope is connected with the tail of the unloading platform, the lower end of the unloading slope faces towards the feeding direction of a conveying belt, and pillars are arranged below the unloading slope, the unloading platform and the transfer platform; the recovery system comprises a recovery area which is arranged below the discharging direction of the conveying belt. The utility model discloses a set up corresponding controlling means in the system, realize reducing the energy consumption to the accurate control that the punching press waste material was carried, through carrying the belt structure to improving simultaneously, make it can adapt to different environment, further reduce the energy consumption.
Description
Technical Field
The utility model relates to a waste material conveying system, in particular to energy-conserving punching press waste material conveying system.
Background
In a stamping workshop, a stamping waste disposal method of a manual stamping line generally comprises the following steps: and (3) manually placing the stamping waste into a stamping waste box, and transferring the stamping waste box by a travelling crane or a forklift after the stamping waste box is filled with the stamping waste for centralized treatment. The current action mode of the stamping waste conveying line is as follows: the forklift worker forks the stamping waste bin to the front end of the stamping waste conveying line, and when the stamping waste is dumped on the stamping waste conveying line, the forklift worker manually starts a switch to operate the stamping waste conveying line, and once the stamping waste conveying line is started, the stamping waste conveying line always operates at a speed, and the stamping waste conveying line continuously operates until a subsequent new stamping waste bin arrives. According to the measurement and calculation, in the production process of parts, the punching waste is sent to the punching waste conveying line at intervals, the interval time can reach 1-2h, and the punching waste conveying line still operates when no punching waste exists, so that the waste of energy is increased. Meanwhile, the transmission frame in the prior art is fixed in inclination and cannot adapt to various implementation environments.
SUMMERY OF THE UTILITY MODEL
To the above problem, the utility model provides an automatic solution through set up corresponding controlling means in the system, realizes the accurate control of punching press waste material transport, reduces the energy consumption, improves through conveying the belt structure simultaneously, makes it can adapt to different environment, further reduces the energy consumption.
The technical scheme of the utility model as follows:
an energy-saving stamping waste conveying system comprises a conveying belt, a recovery system, a discharging system and a control system, wherein the discharging system comprises a discharging platform, a transferring platform and a discharging slope, the discharging platform and the transferring platform are horizontally arranged side by side, the discharging slope is arranged in a downward inclined manner, the upper end of the discharging slope is connected with the tail of the discharging platform, the lower end of the discharging slope faces towards the feeding direction of a conveying belt, and supporting columns are arranged below the discharging slope, the discharging platform and the transferring platform; the recovery system comprises a recovery area which is arranged below the discharging direction of the conveying belt.
Further, the transmission band includes transmission frame, bracing piece, changes the roller, the transmission frame is equipped with a plurality ofly, and ground is connected to the bottom, and the top is connected on the bracing piece, 2 that the bracing piece set up for the symmetry, both ends are provided with respectively changes the roller, changes the roller outside and tightens and be provided with the area body.
Furthermore, the belt body is provided with scrapers at equal intervals in the running direction of the working surface of the belt body, the scrapers are of strip-shaped structures, and the cross sections of the height direction and the width direction are rectangular.
Furthermore, the supporting rod is an adjustable supporting rod, the top of the supporting rod is connected with the transmission frame through a rotating shaft, and the rotating shaft is a variable rotating shaft.
Furthermore, the side edges of the discharging platform and the discharging slope are provided with enclosing barriers, and at least one photoelectric device is arranged on the enclosing barriers of the discharging platform.
Further, the photoelectric device is an infrared sensor.
Further, control system includes counter, motor, switch, PLC, converter, and wherein photoelectric device is connected with the time-recorder, and the switch is connected with PLC, then on time-recorder and PLC connect in parallel to the converter, the converter is connected to the motor, the motor sets up in one of them commentaries on classics roller side.
Furthermore, the unloading system further comprises a forklift, an unloading box is arranged on the forklift, and a bottom plate capable of being opened downwards is arranged at the bottom of the unloading box.
Further, the recovery area also comprises a recovery vehicle.
Furthermore, the recovery area is provided with a left baffle and a right baffle.
The utility model has the advantages as follows:
the stamping waste conveying system has the advantages that the stamping waste conveying system has the function that the stamping waste box starts to be started when arriving, and automatically stops after all stamping waste is discharged after running for a period of time; the labor intensity of workers is reduced, and the stamping waste conveying line is operated discontinuously, so that the aim of saving electric energy is fulfilled;
the conveying belt capable of adjusting the angle is arranged, so that the conveying belt is suitable for the conveying requirement of stamping waste materials in a wider range, and the universal matching property is met;
through the arranged electronic elements and the arrangement and connection relationship thereof, more working modes are provided, and a high-speed and low-speed operation scheme is realized.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a perspective view of the tilting member of FIG. 1;
FIG. 3 is a detailed view of the transfer belt;
fig. 4 is a control connection diagram.
In the figure:
1 conveying belt, 2 stamping waste materials, 3 recovery areas, 4 recovery vehicles, 5 unloading slopes, 6 unloading platforms, 7 forklifts, 8 unloading boxes, 9 transfer platforms, 10 pillars, 11 fenders, 12 frequency converters, 13 timers, 14 motors, 15 switches, 16PLC, a power supply,
101 transmission frame, 102 adjustable supporting rod, 103 rotary roller, 104 scraper, 105 variable rotating shaft,
A bottom plate 801,
1101 an optoelectronic device.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in figure 1, the energy-saving conveying system for the stamping waste 2 comprises a conveying belt, a recovery system, a discharging system and a control system, wherein the discharging system comprises a discharging platform 6 and a transferring platform 9 which are horizontally arranged side by side, and a discharging slope 5 which is arranged obliquely downwards, the upper end of the discharging slope 5 is connected with the tail of the discharging platform 6, the lower end of the discharging slope 5 faces the feeding direction of the conveying belt, supporting columns 10 are arranged below the discharging slope 5, the discharging platform 6 and the transfer platform 9, the discharging system further comprises a forklift 7, a discharge box 8 is arranged on the forklift 7, a bottom plate 801 (the structure of which can refer to the technical scheme of CN 102765535A) which can be opened downwards is arranged at the bottom of the discharge box 8, the forklift 7 forks the discharge box 8, after the discharge box 8 is transported to the position above the discharge slope 5, the punching waste 2 is lifted upwards, the bottom plate 801 is automatically opened at the moment, the punching waste 2 is thrown to the unloading slope 5, and then the punching waste slides down onto the conveying belt under the influence of the inclination; the recycling system comprises a recycling area 3 and a recycling vehicle 4, which are arranged below the discharging direction of the conveying belt 1, as shown in fig. 2, the recycling area 3 is provided with a left baffle and a right baffle for limiting the parking position of the recycling vehicle 4, so that the situation that the stamping waste 2 cannot be loaded due to the fact that the recycling vehicle 4 is outside the area is avoided, and the recycling vehicle 4 can adopt a common freight car or a common freight cart.
As shown in fig. 3, transmission band 1 includes transmission frame 101, bracing piece, changes roller 103, transmission frame 101 is equipped with a plurality ofly, and ground is connected to the bottom, and the top is connected on the bracing piece, 2 that the bracing piece set up for the symmetry, both ends are provided with respectively and change roller 103, change the roller 103 outside and tighten and be provided with the area body, the area body is equipped with equidistant scraper blade 104 on the traffic direction of its working face, scraper blade 104 is the strip structure, and height and width direction's cross-section is the rectangle, the bracing piece is adjustable support rod 102, and its top is connected for the pivot with being connected of transmission frame 101, and the pivot is variable pivot 105. The variable rotating shaft 105 is a lockable angle variable rotating shaft 105, such as an SC-628 series rotating shaft. The staff can set up the angle of pivot as required, ensures that the bracing piece is in suitable position, adjusts the inclination of transmission frame 101 to the demand that adapts to different factories or work items.
As shown in fig. 2, the side edges of the discharge platform 6 and the discharge slope 5 are provided with a surrounding barrier 11, at least one photoelectric device 1101 is arranged on the surrounding barrier 11 of the discharge platform 6, the photoelectric device 1101 is an infrared sensor, and the surrounding barrier 11 is used for installing the photoelectric device 1101 and guiding a vehicle (the discharge platform 6 is of a trapezoidal structure, and the width of the discharge platform is narrower when the discharge platform is closer to the discharge slope 5), so that the stamping waste 2 is prevented from falling from the side.
As shown in fig. 4, the control system comprises a counter, a motor 14, a switch 15, a PLC16 and a frequency converter 12, wherein the photoelectric device 1101 is connected with a timer 13, the switch 15 is connected with a PLC16, then the timer 13 and the PLC16 are connected to the frequency converter 12 in parallel, the frequency converter 12 is connected to the motor 14, the motor 14 is arranged at the side of one of the rollers 103, and the control system except the photoelectric device 1101 is arranged on the enclosure 11, and other elements are arranged in an external machine room.
The counter can adopt CR8-PS61A, the motor 14 can adopt MHMD042Q1U, the switch 15 is a common air switch 15, and the PLC16 adopts Siemens S7-200.
The utility model discloses a service condition is:
the utility model discloses there are 3 kinds of mode:
the first mode is as follows: when a forklift transports punching waste to a discharging table, after the photoelectric device 1101 senses, the photoelectric device 1101 transmits a signal to a timer, the timer transmits a signal to the frequency converter 12, the frequency converter 12 further controls the motor 14 to operate, at the moment, the frequency converter operates at a high speed, the frequency converter operates at 50Hz, the photoelectric device 1101 starts timing once being touched, the timer 13 is disconnected after the photoelectric device 1101 operates at the high speed for 5min, the motor 14 stops, and the transmission belt 1 stops rotating. If a new discharging box 8 is triggered, the device does not work, a 5min work period cannot be automatically generated, and the device can be triggered again after the timing period is finished.
And a second mode: when the forklift is frequently transported, the forklift transports punching waste to a discharging table, after the photoelectric device 1101 senses, the photoelectric device 1101 transmits signals to a timer, the timer transmits signals to a frequency converter 12, the frequency converter 12 further controls a motor 14 to operate, at the moment, the photoelectric device 1101 is in a high-speed operation state, the frequency converter operates at 50Hz, the photoelectric device 1101 starts timing once being touched, and after the photoelectric device 1101 operates at a high speed for 5min, a timer 13 is switched to a low-speed working mode, so that the frequency converter keeps operating at 20 Hz.
And a third mode: the motor 14 is controlled through the switch 11, specifically, the switch 15 is connected with the PLC16, the frequency converter 12 is also connected with the PLC16, the PLC16 receives the signal from the switch 15 and sends a signal to the frequency converter 12, the frequency converter 12 further controls the motor 14, at this moment, the motor is in a low-speed running state, the frequency converter runs at 20Hz, and when the motor needs to be stopped, the switch 15 is manually pressed to be turned off.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and additions can be made without departing from the principle of the present invention, and these improvements and additions should also be regarded as the protection scope of the present invention.
Claims (10)
1. An energy-saving stamping waste conveying system is characterized by comprising a conveying belt, a recovery system, a discharging system and a control system, wherein the discharging system comprises a discharging platform, a transferring platform and a discharging slope, the discharging platform and the transferring platform are horizontally arranged side by side, the discharging slope is arranged in a downward inclined manner, the upper end of the discharging slope is connected with the tail of the discharging platform, the lower end of the discharging slope faces towards the feeding direction of a conveying belt, and pillars are arranged below the discharging slope, the discharging platform and the transferring platform; the recovery system comprises a recovery area which is arranged below the discharging direction of the conveying belt.
2. The energy-saving stamping waste conveying system as claimed in claim 1, wherein the conveying belt comprises a plurality of conveying frames, supporting rods and rollers, the bottoms of the conveying frames are connected with the ground, the tops of the conveying frames are connected with the supporting rods, the supporting rods are symmetrically arranged into 2 pieces, the rollers are respectively arranged at two ends of the supporting rods, and belt bodies are arranged on the outer sides of the rollers in a tightening manner.
3. The energy efficient scrap conveyor system according to claim 2, wherein the belt body is provided with scrapers at equal intervals in the running direction of the working surface, the scrapers have a strip-like structure, and the cross-section in the height and width directions is rectangular.
4. The energy saving scrap conveyor system according to claim 3 wherein the support bar is an adjustable support bar, the top of the adjustable support bar is connected to the conveyor frame by a pivot, and the pivot is a variable pivot.
5. An energy efficient scrap conveyor system according to claim 1 wherein said discharge station and said discharge ramp are provided with a barrier on each side and at least one photovoltaic device is provided on the barrier of the discharge station.
6. An energy efficient scrap handling system in accordance with claim 5 wherein said photovoltaic device is an infrared sensor.
7. The system of claim 2, wherein the control system comprises a counter, a motor, a switch, a PLC, and a frequency converter, wherein the electro-optical device is connected to the timer, the switch is connected to the PLC, and the timer and the PLC are connected in parallel to the frequency converter, the frequency converter is connected to the motor, and the motor is disposed at a side of one of the rotating rollers.
8. The energy efficient scrap conveyor system according to claim 1 wherein the discharge system further comprises a forklift having a discharge box with a downwardly openable bottom panel at the bottom of the discharge box.
9. An energy efficient scrap handling system in accordance with claim 1 wherein said recycling area further includes a recycling cart.
10. An energy efficient scrap handling system in accordance with claim 1 wherein the reclaim section is provided with left and right baffles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021482649.9U CN213084328U (en) | 2020-07-24 | 2020-07-24 | Energy-saving stamping waste conveying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021482649.9U CN213084328U (en) | 2020-07-24 | 2020-07-24 | Energy-saving stamping waste conveying system |
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| CN213084328U true CN213084328U (en) | 2021-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021482649.9U Active CN213084328U (en) | 2020-07-24 | 2020-07-24 | Energy-saving stamping waste conveying system |
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| CN (1) | CN213084328U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114633508A (en) * | 2022-03-17 | 2022-06-17 | 蔚来汽车科技(安徽)有限公司 | Waste recovery system |
-
2020
- 2020-07-24 CN CN202021482649.9U patent/CN213084328U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114633508A (en) * | 2022-03-17 | 2022-06-17 | 蔚来汽车科技(安徽)有限公司 | Waste recovery system |
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