CN213229154U - Solidification flying dust baling press of garbage power factory - Google Patents
Solidification flying dust baling press of garbage power factory Download PDFInfo
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- CN213229154U CN213229154U CN202021965780.0U CN202021965780U CN213229154U CN 213229154 U CN213229154 U CN 213229154U CN 202021965780 U CN202021965780 U CN 202021965780U CN 213229154 U CN213229154 U CN 213229154U
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- bearing platform
- lifting
- power plant
- feeding hopper
- fly ash
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Abstract
The utility model discloses a solidification flying dust baling press in rubbish power plant, including load-bearing platform, load-bearing platform lower part four corners department is provided with the support that supports ground respectively, the load-bearing platform top is provided with the feeding hopper, load-bearing platform middle part below is provided with promotes the bracket, it is equipped with the unloading pipe that upwards link up load-bearing platform to promote the bracket middle part, feeding hopper lower extreme intercommunication unloading pipe, it evenly is equipped with four lifting hooks along circumference to promote the bracket lower extreme, load-bearing platform upper portion is provided with the lift cylinder, the tailpiece of the piston rod of lift cylinder runs through load-bearing platform and fixed connection and promotes the bracket. The utility model discloses very big improvement production work efficiency, reduction production personnel intensity of labour improves personnel operational environment, the easy production environment such as easily piling up, heavy corrosion, easy raise dust, the easy flammable explosion of thermal power fine coal of adaptation chelation solidification flying dust that the special operating mode adaptability industrial design of equipment can be good has high operational reliability and life.
Description
Technical Field
The utility model relates to a rubbish flying dust handles technical field, specifically indicates a solidification flying dust baling press in rubbish power plant.
Background
The fly ash generated by the existing waste incineration power plant is seriously leaked in the process of packaging, transportation and transportation, and because the fly ash is in a wet powder shape, fine particles and soft and solidified blocks, the fly ash is in a wet powder shape, a mud mass and an unstable block-shaped and unstable body which is not solidified in a block diameter and contains harmful substances such as dioxin, heavy metal and the like in the actual production operation; and the paint has strong corrosivity, can be hardened after being accumulated, has unfixed water content, can splash in a spraying manner, can raise dust, is not properly treated, seriously harms the health of field personnel, and even causes twice severe environmental pollution.
At present, the fly ash treatment of the waste incineration power plant has the following two main modes: 1, directly transporting dry ash outside by using a box type vehicle, and uniformly curing; the mode has the most serious fly ash leakage when loading in an ash warehouse of a power plant, seriously pollutes the workshop environment, and field workers directly operate in the flying dust which is diffused by the fly ash. 2, the fly ash curing and boiling equipment matched with the fly ash storehouse workshop of the power plant is directly boiled and then packaged, but the device is simple when packaged on site, no special device is provided, the leakage rate on site is still large, and the operation of workers is difficult and the efficiency is low.
In view of the prior art, a field device is needed to complete the packing of the solidified fly ash of the garbage power plant.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome prior art shortcoming, provide a special baling press of trade of special operating mode pertinence such as flying ash and steelmaking lime-ash is dealt with in the incineration of waste incineration power plant's chelation solidification flying ash, thermal power fly ash, mud.
In order to solve the technical problem, the utility model provides a technical scheme does: a packer for solidified fly ash of garbage power plant comprises a bearing platform, wherein the four corners of the lower part of the bearing platform are respectively provided with a bracket for supporting the ground, a feeding hopper is arranged above the bearing platform, a lifting bracket is arranged below the middle part of the bearing platform, the middle part of the lifting bracket is provided with a blanking pipe which upwards penetrates through the bearing platform, the lower end of the feeding hopper is communicated with the blanking pipe, four lifting hooks are uniformly arranged at the lower end of the lifting bracket along the circumferential direction, a lifting cylinder is arranged at the upper part of the bearing platform, the piston rod end of the lifting cylinder penetrates through the bearing platform and is fixedly connected with a lifting bracket, a guide rail is arranged on the ground below the lifting bracket, the guide rail is provided with a conveying trolley, the lower part of the conveying trolley is provided with a roller which is matched and connected with the guide rail, the upper part of the conveying trolley is provided with a ton bag, and the side surface of the ton bag is provided with a hanging strip for hanging a lifting hook.
Further, load-bearing platform upper portion is provided with PLC or single chip microcomputer control cabinet and block terminal, be provided with the control box of electric connection switch board on the support, be provided with the lift button of control lift cylinder contraction and extension in the control box.
Furthermore, a driving motor is fixedly arranged on the rear side of the conveying trolley, the output shaft end of the driving motor is connected with a driving rolling shaft between the rolling wheels through a conveying chain, the driving motor is electrically connected with a platform conveying switch in the control box, and the platform conveying switch is controlled and connected by the control cabinet.
Further, the lifting air cylinders are symmetrically arranged on the front side and the rear side of the feeding hopper, the left side and the right side of the feeding hopper are symmetrically provided with limiting lifting rods, and the limiting lifting rods penetrate through the bearing platform and the lower end of the bearing platform and are fixed on the lifting bracket.
Furthermore, a pressure control switch is arranged at the position where the lifting cylinder is connected with the bearing platform, and the pressure control switch is connected with the control cabinet in a control mode.
Furthermore, the upper part of the feeding hopper is communicated with a feed opening of the mixing mill.
Furthermore, a guardrail is arranged at the edge of the upper part of the bearing platform.
Furthermore, the lower end of the feeding hopper is in soft connection with the discharging pipe through a detachable extension interface.
Compared with the prior art, the utility model the advantage lie in: the utility model discloses can carry out the packing of whole flow confined no raise dust to the material, the appeal of environmental protection department to this type of enterprise's production flow secondary pollution management and control has been satisfied, equipment possesses the pneumatic or hydraulic pressure of material and promotes the function of reality of standing in the palm, remote control or other control of machine, the hand push of optional cooperation, it is pneumatic, tow cable power supply or wireless charging ejection of compact dolly, very big improvement production work efficiency, reduce production personnel intensity of labour and improve personnel operational environment, the easy accumulation of the adaptation chelation solidification flying dust that the special operating mode adaptability industrial design of equipment can be good, heavy corrosion, easy raise dust, production environment such as easy combustion and explosion of thermal power fine coal, high operational reliability and life have.
The device has the following technical advantages of 1, compact structure, and quick installation and movement; 2. the structure can be flexibly adjusted according to the field conditions of the user or completely customized specially; 3. the operation is convenient, and manual and automatic combination can be realized; 4. the operation is safe and reliable; 5. the product is durable and has few easily-damaged parts; 6. the maintenance is convenient, and the operation cost is low; 7. the on-site sanitary environment is greatly improved, and the workload of post personnel is reduced.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
As shown in the figure: 1. bearing platform, 2, support, 3, feeding hopper, 4, promotion bracket, 5, unloading pipe, 6, lifting hook, 7, lift cylinder, 8, guide rail, 9, transport trolley, 10, gyro wheel, 11, ton bag, 12, control box, 13, spacing lifter.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified. Furthermore, the term "comprises" and any variations thereof is intended to cover non-exclusive inclusions.
The present invention will be described in further detail with reference to the accompanying drawings.
The utility model is implemented concretely, comprising a bearing platform 1, the four corners of the lower part of the bearing platform 1 are respectively provided with a support 2 for supporting the ground, a feeding hopper 3 is arranged above the bearing platform 1, a lifting bracket 4 is arranged below the middle part of the bearing platform 1, the middle part of the lifting bracket 4 is provided with a blanking pipe 5 which upwards penetrates through the bearing platform 1, the lower end of the feeding hopper 3 is communicated with the blanking pipe 5, the lower end of the lifting bracket 4 is evenly provided with four lifting hooks 6 along the circumferential direction, the upper part of the bearing platform 1 is provided with a lifting cylinder 7, the piston rod end of the lifting cylinder 7 penetrates through the bearing platform 1 and is fixedly connected with the lifting bracket 4, the ground below the lifting bracket 4 is provided with a guide rail 8, the guide rail 8 is provided with a conveying trolley 9, the lower part of the conveying trolley 9 is provided with a roller 10 which is matched and connected with the guide, the side surface of the ton bag 11 is provided with a hanging strip for hanging the hanging hook 6, the upper part of the bearing platform 1 is provided with a PLC or a singlechip control cabinet and a distribution box, a control box 12 electrically connected with the control cabinet is arranged on the bracket 2, a lifting button for controlling the contraction and extension of the lifting cylinder 7 is arranged in the control box 12, a driving motor is fixedly arranged at the rear side of the conveying trolley 9, the output shaft end of the driving motor is connected with a driving rolling shaft between the rollers 10 through a conveying chain, the driving motor is electrically connected with a platform conveying switch in the control box 12, the platform conveying switch is controlled and connected by the control cabinet, the lifting air cylinders 7 are symmetrically arranged on the front side and the rear side of the feeding hopper 3, the left side and the right side of the feeding hopper 3 are symmetrically provided with limiting lifting rods 13, and the limiting lifting rods 13 penetrate through the bearing platform 1 and the lower end of the bearing platform is fixed on the lifting bracket 4.
The lifting cylinder 7 is connected with the position of the bearing platform 1 and is provided with a pressure control switch, the pressure control switch controls a connection control cabinet, the upper part of the feeding hopper 3 is communicated with a feed opening of the mixing mill, the edge of the upper part of the bearing platform 1 is provided with a guardrail, and the lower end of the feeding hopper 3 is in soft connection with the feed pipe 5 through a detachable extension interface.
Package size of ton bag 11: the standard bag size is 1m x 1m, and polyethylene or polypropylene material ton bag, each packing quality is about 1000 kg.
The bag clamping clamp for clamping the opening of the upper ton bag 11 can be arranged at the bottom of the lifting bracket 4 in the circumferential direction, and the bag clamping clamp can be controlled conveniently through a fixing clamp or an electric clamp.
The lifting cylinder 7 is provided with a synchronous detection device, so that the damage of equipment when double shafts of the double cylinders are asynchronous is prevented, and the shutdown protection can be realized when the double-shaft asynchronous action exceeds an allowable value.
The whole machine is designed according to the F2 anticorrosion standard, the steel structural part of the equipment is coated by adopting anticorrosion process materials, the parts which cannot be subjected to anticorrosion treatment are protected by adopting stainless steel materials or other measures, the surfaces of the action parts such as the air/oil cylinder, the guide rail and the like are subjected to anticorrosion treatment or are protected by adopting dustproof and waterproof, so that the strong corrosion is prevented, and the service life of the device is shortened.
The protection level of IP56 can be selected to the whole series of dolly, and the whole car can wash by water and wash and maintain. The manual trolley wheel set is supported by a bearing, a wheel shaft is sealed by an oil seal, the bearing assembly is dustproof and waterproof, the whole trolley is coated by an anti-corrosion process, lubricating oil filling points are arranged on lubricating nodes of the trolley, and a limiting collision block kit is arranged on the trolley body and the track. The electric trolley can also be selected from a towrope or a wireless automatic charging trolley. Only a short distance of displacement is needed to push out the ton bag out of the packaging machine by the selective air cylinder or the screw rod drive so as to facilitate the transfer of the forklift or the travelling crane.
The bag hanging hook can be unhooked by a handle control (this is prior art, and a fly ash packer for a garbage power plant is disclosed in publication No. CN 204548534U), and does not need to be removed manually.
A special soft connection vibrator can be selectively configured to clean residual materials in the channel when the blanking of the soft connection part of the extension interface is finished.
The weighing function can be selected and configured, and the weighing function is arranged on the conveying trolley 9 and used for weighing conveyed ton bags.
The operation flow is as follows:
hanging the bags, namely hanging four hanging belts of the packaging bags, namely the ton bags 11, on the lifting hooks 6 at the four corners of the packaging machine manually, and then sleeving the circular bag openings of the packaging bags on the discharging openings of the packaging machine, namely the lower openings of the lifting brackets 4;
bagging, wherein when the material needs to be fed, an audible and visual alarm of the control box can give out prompt sound to inform an operator of a fly ash solidification and decoction machine (mixing roll) of an upper computer to feed and bag;
dun bag: lifting the ton bag according to a 'lifting' button in the control box 12 (the lifting of the ton bag is to lift the bag bottom away from the bottom of the trolley when discharging is carried out, so that the bag bottom is suspended, and thus, the fly ash can be loaded in the bag only when filling is carried out, the fly ash is filled in the ton bag by starting the mixing roll to discharge, and the fly ash in the ton bag is filled up by repeatedly pressing 'descending' and 'lifting' buttons for a plurality of times according to the filling compactness;
and (3) unloading, namely after the blanking process is finished, manually controlling a bag clamping switch to an opening position, automatically opening (or manually taking out) a bag clamping device, simultaneously pressing a bag hanging switch button of a control box, automatically loosening hanging strips (or manually taking out hooks) by four bag hanging hooks, and dropping the full package on a tray. Finally, the operator presses the transport button to start the transport trolley 9 to transport the pockets out of the packaging position until the pallet is transported away by the forklift.
Bag discharging, namely, after the fully packed bale bag falls onto the conveying trolley 9, manually pressing an output platform button of the control box, slowly conveying the conveying trolley 9 to the outside of the packing machine by the conveyor (the running speed of the conveyor can be properly adjusted by a frequency converter), and then transferring the bale bag by a forklift; after the transfer is completed, a button of a 'return platform' of the control box is manually pressed, and the bearing platform can automatically return to the normal position of the packaging machine. The steps are repeated for operation, and continuous production is realized.
The present invention and the embodiments thereof have been described above, but the description is not limited thereto, and the embodiment shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should understand that they should not be limited to the embodiments described above, and that they can design the similar structure and embodiments without departing from the spirit of the invention.
Claims (8)
1. The utility model provides a rubbish power plant solidification flying dust baling press, includes load-bearing platform (1), its characterized in that: the ground supporting device is characterized in that supports (2) for supporting the ground are respectively arranged at four corners of the lower portion of the bearing platform (1), a feeding hopper (3) is arranged above the bearing platform (1), a lifting bracket (4) is arranged below the middle portion of the bearing platform (1), a blanking pipe (5) which upwards penetrates through the bearing platform (1) is arranged in the middle portion of the lifting bracket (4), the lower end of the feeding hopper (3) is communicated with the blanking pipe (5), four lifting hooks (6) are uniformly arranged at the lower end of the lifting bracket (4) along the circumferential direction, a lifting cylinder (7) is arranged at the upper portion of the bearing platform (1), a piston rod end of the lifting cylinder (7) penetrates through the bearing platform (1) and is fixedly connected with the lifting bracket (4), a guide rail (8) is arranged on the ground below the lifting bracket (4), a conveying trolley (9) is arranged on the guide rail (8), and rollers (10) which are matched and connected with the, the upper part of the conveying trolley (9) is provided with a ton bag (11), and the side surface of the ton bag (11) is provided with a hanging strip for hooking the hanging hook (6).
2. The waste power plant solidified fly ash baler of claim 1, wherein: bearing platform (1) upper portion is provided with PLC or single chip microcomputer control cabinet and block terminal, be provided with control box (12) of electric connection switch board on support (2), be provided with the lifting button of control lift cylinder (7) contraction and extension in control box (12).
3. The waste power plant solidified fly ash baler of claim 2, wherein: the rear side of the conveying trolley (9) is fixedly provided with a driving motor, the output shaft end of the driving motor is connected with a driving roller between the rollers (10) through a conveying chain, the driving motor is electrically connected with a platform conveying switch in the control box (12), and the platform conveying switch is controlled and connected by a control cabinet.
4. The waste power plant solidified fly ash baler of claim 2, wherein: the lifting air cylinder (7) is provided with two symmetrical lifting rods (13) which are symmetrically arranged on the front side and the rear side of the feeding hopper (3), and the left side and the right side of the feeding hopper (3) are symmetrically provided with the limiting lifting rods (13), wherein the limiting lifting rods (13) penetrate through the bearing platform (1) and the lower end of the bearing platform is fixed on the lifting bracket (4).
5. The solidified fly ash baler of a garbage power plant according to claim 4, wherein: the position where the lifting cylinder (7) is connected with the bearing platform (1) is provided with a pressure control switch, and the pressure control switch is connected with the control cabinet in a control mode.
6. The waste power plant solidified fly ash baler of claim 1, wherein: and the upper part of the feeding hopper (3) is communicated with a feed opening of the mixing mill.
7. The waste power plant solidified fly ash baler of claim 1, wherein: the edge of the upper part of the bearing platform (1) is provided with a guardrail.
8. The waste power plant solidified fly ash baler of claim 1, wherein: the lower end of the feeding hopper (3) is in soft connection with the discharging pipe (5) through a detachable extension interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021965780.0U CN213229154U (en) | 2020-09-10 | 2020-09-10 | Solidification flying dust baling press of garbage power factory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021965780.0U CN213229154U (en) | 2020-09-10 | 2020-09-10 | Solidification flying dust baling press of garbage power factory |
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| Publication Number | Publication Date |
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| CN213229154U true CN213229154U (en) | 2021-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021965780.0U Active CN213229154U (en) | 2020-09-10 | 2020-09-10 | Solidification flying dust baling press of garbage power factory |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113460341A (en) * | 2021-05-26 | 2021-10-01 | 南京福尔利自动化技术有限公司 | Unmanned lime-ash hangs windrow and loading system |
-
2020
- 2020-09-10 CN CN202021965780.0U patent/CN213229154U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113460341A (en) * | 2021-05-26 | 2021-10-01 | 南京福尔利自动化技术有限公司 | Unmanned lime-ash hangs windrow and loading system |
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