CN214779378U - Industrial residue centralized storage system - Google Patents
Industrial residue centralized storage system Download PDFInfo
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- CN214779378U CN214779378U CN202121020327.7U CN202121020327U CN214779378U CN 214779378 U CN214779378 U CN 214779378U CN 202121020327 U CN202121020327 U CN 202121020327U CN 214779378 U CN214779378 U CN 214779378U
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Abstract
A centralized storage system for industrial residues comprises a frame body, a box body, a hopper trolley and a winch; the frame body is fixed on the ground, a pair of vertical rails is arranged on the frame body, and the top ends of the rails are provided with turning stop blocks; the box body is arranged on the frame body in a hanging way and used for containing industrial residues, and the bottom surface of the box body is provided with a discharging turnover plate; two pairs of wheels are arranged on one side surface of the hopper trolley; the winch is arranged on the frame body, is connected with the hopper trolley through a steel wire rope and provides an upward inclined traction force for the hopper trolley; the traction force is synthesized by a lifting component force in the vertical direction and a turning component force in the horizontal direction; under the traction of the winch, the two pairs of wheels roll along the rails, when one pair of wheels close to the upper end of the winch touches the overturning stop block, the overturning component force enables the hopper trolley to overturn, and industrial residues are poured into the box body. The utility model discloses can carry out innoxious storage to industrial residue, transport convenient, degree of automation is high, good to the adaptability of environment, has satisfied the needs of enterprise.
Description
Technical Field
The utility model belongs to the technical field of industry residue centralized storage system technique and specifically relates to a storage system is concentrated to industry residue.
Background
In industrial production, a large amount of industrial residues are inevitably generated, the types of the industrial residues are many, and the industrial residues are mainly scrap iron for the machining industry; for the clothing industry, the industrial residues are mainly cloth leftover materials; for the chemical industry, industrial residues are mainly unusable products. For a long time, the management of these industrial residues is relatively coarse, and it is common practice to enclose an area for the concentrated stacking of these industrial residues and then periodically transfer them for cleaning. For the iron filings, because the iron filings contain oil and emulsion, the iron filings can permeate into soil to cause secondary pollution; for the leftover materials of the cloth, the leftover materials are inflammable and can cause fire; chemical residues, because of their toxicity, can cause environmental pollution. Along with the refinement of enterprise management, higher requirements are put forward on the storage and the transportation of industrial residues:
1. harmless storage is carried out, and hidden dangers such as pollution, poisoning, fire and the like are prevented;
2. the requirements of 5S management in a production field are met, and phenomena such as leakage, dripping, leakage and the like are prevented;
3. the transportation is convenient, and the loading and unloading cost is not additionally increased;
4. the occupied area is small, the automation degree is high, and the labor cost is not increased too much;
5. the environment adaptability is good, the structure is compact, the cost is low, and the maintenance is easy.
In the storage link, the storage box can be used for classifying and containing industrial residues and suspending the industrial residues. Therefore, the problems can be avoided, and the implementation of a transfer link is facilitated. The patent with application number 201210176178.2 discloses a portable iron fillings transfer system, this transfer system realizes the transportation of iron fillings through promoting the iron fillings car, then the upset. In the patent, due to the limitation of the overturning structure, a special hanging piece must be arranged on the scrap iron vehicle, and the popularization and application of the patent are limited.
For most enterprises, the industrial residue storage device does not belong to production equipment capable of bringing value, so that the structure of the industrial residue storage device needs to be simplified as much as possible, the occupied area needs to be small as much as possible, the functional requirements are comprehensive, and the requirements of automatic operation are met. Therefore, a new design of the industrial residue centralized storage system is required.
SUMMERY OF THE UTILITY MODEL
In order to overcome not enough in the background art, the utility model discloses a storage system is concentrated to industry residue adopts following technical scheme:
an industrial residue centralized storage system, comprising:
the frame body is fixed on the ground, a pair of vertical rails is arranged on the frame body, and the top ends of the rails are provided with turning stop blocks;
the box body is arranged on the frame body in a hanging manner and used for containing industrial residues, and the bottom surface of the box body is provided with a discharging turnover plate;
one side surface of the hopper trolley is provided with two pairs of wheels;
the winch is arranged on the frame body, is connected with the hopper trolley through a steel wire rope and provides an upward inclined traction force for the hopper trolley; the traction force is synthesized by a lifting component force in the vertical direction and a turning component force in the horizontal direction;
under the traction of the winch, the two pairs of wheels roll along the rails, when one pair of wheels close to the upper end of the winch touches the overturning stop block, the overturning component force enables the hopper trolley to overturn, and industrial residues are poured into the box body.
The technical scheme is further improved, a compaction device is arranged at the top end of the frame body and used for compacting industrial residues in the box body; the compacting device comprises a driving cylinder and a pressing plate, wherein the driving cylinder is an air cylinder or a hydraulic cylinder.
Further improve technical scheme, be provided with the rainshelter on the top of support body.
Further improve technical scheme, the hoist engine setting is in the oblique top of upset dog.
According to the technical scheme, the steel wire rope is connected with the hopper trolley after being reversed through the fixed pulley, and the fixed pulley is arranged obliquely above the overturning stop block.
The technical scheme is further improved, a pair of hanging shafts is arranged on the hopper trolley, the hanging shafts are close to the gravity center of the hopper trolley, and the hopper trolley is connected with the steel wire rope through the hanging shafts.
Further improve technical scheme, be equipped with the dog on the support body, the dog is used for restricting the rotation angle of hopper dolly.
Further improve technical scheme, be provided with weighing device between box and support body.
Further improve technical scheme, the board is articulated to have a drive element to unload, and drive element is cylinder or pneumatic cylinder.
The technical scheme is further improved, a liquid collecting hopper is arranged below the box body and used for collecting liquid leaked from the discharging turnover plate; the liquid collecting hopper is connected with the frame body in a sliding way through a sliding rail.
Owing to adopt above-mentioned technical scheme, compare the background art, the utility model discloses following beneficial effect has:
1. the industrial residues are stored harmlessly, so that hidden dangers such as pollution, poisoning, fire and the like are prevented;
2. the requirements of 5S management in a production field are met, and phenomena such as leakage, dripping, leakage and the like are prevented;
3. the transportation is convenient, and the loading and unloading cost is not additionally increased;
4. the occupied area is small, the automation degree is high, and the labor cost is not increased too much;
5. the environment adaptability is good, the structure is compact, the cost is low, and the maintenance is easy.
Drawings
Fig. 1-3 are schematic structural views of the present invention.
In the figure: 1. a frame body; 11. a slot track; 12. turning over the stop block; 2. a box body; 21. a discharging turnover plate; 3. a hopper trolley; 31. hanging a shaft; 4. a winch; 5. a fixed pulley; 6. pressing a plate; 7. a hydraulic cylinder; 8. a rain shelter; 9. a weighing device; 10. a liquid collection funnel.
Detailed Description
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only for explaining the technical principle of the present invention, and are not intended to limit the scope of the present invention. It should be noted that in the description of the present invention, the terms "front", "back", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate directions or positional relationships based on those shown in the drawings, which are merely for convenience of description, but do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
An industrial residue centralized storage system, as shown in fig. 1, comprises a frame body 1, a box body 2, a hopper trolley 3 and a winch 4, which are described in detail below.
As shown in fig. 1-3, the frame body 1 is a four-column frame body, and is fixed on the ground, a pair of vertical groove-shaped rails 11 are arranged on a pair of upright posts on the left side, and a turning stop 12 is arranged at the top end of the groove-shaped rail 11.
The box body 2 is suspended on the frame body 1, and the box body 2 is used for containing iron filings. The box body 2 is suspended in the air to reserve an entering space for the truck, so that the truck can be unloaded conveniently. The box body 2 is not provided with a top cover, a discharging turning plate 21 is arranged on the bottom surface of the box body 2, and the discharging turning plate 21 is used for discharging. The discharge flap 21 can be closed and opened manually or by means of a cylinder or a hydraulic cylinder 7.
The iron chips are mixed with the emulsion, the leakage of the emulsion can cause secondary pollution, and for the purpose, the technical scheme is further improved, a liquid collecting hopper 10 is arranged below the box body 2, and the liquid collecting hopper 10 is used for collecting the liquid leaked from the discharging turning plate 21. In order to facilitate discharging, the liquid collecting hopper 10 is connected with the frame body 1 in a sliding mode through the sliding rails, and when discharging, the liquid collecting hopper 10 is pulled out from the side through the sliding rails, so that a space is reserved for the truck to enter. Iron fillings can be retrieved, for the convenience is weighed, is provided with weighing device 9 between box 2 and support body 1. It is also possible to estimate whether the iron scrap in the box 2 is full based on the weight.
The hopper trolley 3 is an oblique mouth hopper used for lifting scrap iron and pouring the scrap iron into the box body 2. Two pairs of wheels are arranged on the higher right side surface of the hopper trolley 3, and each pair of wheels is connected through a wheel axle. The two pairs of wheels are respectively positioned in the pair of groove-shaped rails 11, and the width of the two pairs of wheels is larger than that of the vehicle body. A pair of hanging shafts is arranged on the front side and the rear side of the hopper trolley 3, and the hanging shafts are close to the gravity center of the hopper trolley 3.
The winch 4 is arranged on the frame body 1, is connected with a hanging shaft on the hopper trolley 3 through a steel wire rope and a fixed pulley 5, and provides upward inclined traction force for the hopper trolley 3. The fixed sheave 5 is provided obliquely above the turning stopper 12 for changing the direction of the force applied by the hoist 4. The traction force is composed of a lifting component force in the vertical direction and a turning component force in the horizontal direction, and when a pair of wheels close to the upper end of the trolley touches the turning stopper 12, the turning component force enables the hopper trolley 3 to turn.
When lifting and dumping iron chips, under the traction of a steel wire rope of the winch 4, the two pairs of wheels roll along the groove-shaped rails 11, so that the hopper trolley 3 rises. When a pair of wheels near the upper end touch the turning stop block 12, the pair of wheels near the lower end are separated from the groove-shaped track 11, the hopper trolley 3 turns to the right side, and scrap iron is poured into the box body 2. When hopper dolly 3 overturns certain angle, the peg contacts with a left pair of stand, prevents hopper dolly 3 excessive upset. After the iron chips are poured, the center of the hopper trolley 3 is still positioned on the left side of the groove-shaped track 11, and the winch 4 releases the steel wire rope, so that the hopper trolley 3 turns rightwards and falls onto the ground again.
In order to effectively increase the capacity of the box body 2, the technical scheme is further improved, and a compaction device is arranged at the top end of the frame body 1 and is used for compacting the industrial residues in the box body 2. The compacting device comprises a driving cylinder, in this embodiment a hydraulic cylinder 7, and a press plate 6. In order to prevent rainwater from entering the box body 2, a rain shelter 8 is arranged at the top end of the frame body 1.
The part of the utility model not detailed is prior art. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. An industrial residue centralized storage system is characterized in that: the method comprises the following steps:
the frame body is fixed on the ground, a pair of vertical rails is arranged on the frame body, and the top ends of the rails are provided with turning stop blocks;
the box body is arranged on the frame body in a hanging manner and used for containing industrial residues, and the bottom surface of the box body is provided with a discharging turnover plate;
one side surface of the hopper trolley is provided with two pairs of wheels;
the winch is arranged on the frame body, is connected with the hopper trolley through a steel wire rope and provides an upward inclined traction force for the hopper trolley; the traction force is synthesized by a lifting component force in the vertical direction and a turning component force in the horizontal direction;
under the traction of the winch, the two pairs of wheels roll along the rails, when one pair of wheels close to the upper end of the winch touches the overturning stop block, the overturning component force enables the hopper trolley to overturn, and industrial residues are poured into the box body.
2. The centralized industrial residue storage system as claimed in claim 1, wherein: the top end of the frame body is provided with a compaction device for compacting the industrial residues in the box body; the compacting device comprises a driving cylinder and a pressing plate, wherein the driving cylinder is an air cylinder or a hydraulic cylinder.
3. An industrial residue centralized storage system as claimed in claim 1 or 2, wherein: a rain shelter is arranged at the top end of the frame body.
4. The centralized industrial residue storage system as claimed in claim 1, wherein: the winch is arranged above the overturning stop block in an inclined mode.
5. The centralized industrial residue storage system as claimed in claim 1, wherein: the steel wire rope is connected with the hopper trolley after being reversed through the fixed pulley, and the fixed pulley is arranged obliquely above the overturning stop block.
6. The centralized industrial residue storage system as claimed in claim 1, wherein: the hopper trolley is provided with a pair of hanging shafts, the hanging shafts are close to the gravity center of the hopper trolley, and the hopper trolley is connected with the steel wire rope through the hanging shafts.
7. The centralized industrial residue storage system as claimed in claim 1, wherein: the frame body is provided with a stop block which is used for limiting the turning angle of the hopper trolley.
8. The centralized industrial residue storage system as claimed in claim 1, wherein: a weighing device is arranged between the box body and the frame body.
9. The centralized industrial residue storage system as claimed in claim 1, wherein: the discharging turning plate is hinged with a driving element, and the driving element is an air cylinder or a hydraulic cylinder.
10. The centralized industrial residue storage system as claimed in claim 1, wherein: a liquid collecting hopper is arranged below the box body and used for collecting liquid leaked from the discharging turnover plate; the liquid collecting hopper is connected with the frame body in a sliding way through a sliding rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121020327.7U CN214779378U (en) | 2021-05-13 | 2021-05-13 | Industrial residue centralized storage system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121020327.7U CN214779378U (en) | 2021-05-13 | 2021-05-13 | Industrial residue centralized storage system |
Publications (1)
| Publication Number | Publication Date |
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| CN214779378U true CN214779378U (en) | 2021-11-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121020327.7U Active CN214779378U (en) | 2021-05-13 | 2021-05-13 | Industrial residue centralized storage system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115123847A (en) * | 2022-06-22 | 2022-09-30 | 中央储备粮泉州直属库有限公司 | Automatic unloading machine for grain transportation of grain transporting vehicle |
-
2021
- 2021-05-13 CN CN202121020327.7U patent/CN214779378U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115123847A (en) * | 2022-06-22 | 2022-09-30 | 中央储备粮泉州直属库有限公司 | Automatic unloading machine for grain transportation of grain transporting vehicle |
| CN115123847B (en) * | 2022-06-22 | 2023-08-11 | 中央储备粮泉州直属库有限公司 | Automatic unloading machine for grain transportation of grain transportation vehicle |
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