CN213058905U

CN213058905U - Detachable vibration charging car

Info

Publication number: CN213058905U
Application number: CN202021267344.6U
Authority: CN
Inventors: 刘小兰; 王利华; 沈峰
Original assignee: Liuzhou Acid King Pump Manufacture Co ltd
Current assignee: Liuzhou Acid King Pump Manufacture Co ltd
Priority date: 2020-07-02
Filing date: 2020-07-02
Publication date: 2021-04-27
Anticipated expiration: 2030-07-02

Abstract

The utility model relates to a detachable vibration charging car, which comprises a walking system, a vibration system and a hopper assembly; the walking system can be arranged on a guide rail of the furnace platform in a rolling manner, and the vibration system can be arranged on the walking system in a swinging manner; the hopper assembly is internally provided with furnace burden and is detachably arranged on the vibration system, and the hopper assembly can synchronously shake up and down with the vibration system to vibrate, so that the furnace burden in the hopper assembly is discharged and stably added into the furnace platform. The utility model has the advantages that: the risk of personnel injury caused by high-temperature radiation, high-temperature furnace burden splashing and toxic and harmful gas inhalation is avoided; only one person is needed for one post, so that the labor cost is greatly reduced; the electric drive walking and the automatic vibration feeding greatly reduce the labor intensity and greatly improve the production efficiency, thereby improving the efficiency of the whole production line; the charge storage station area is arranged more flexibly.

Description

Detachable vibration charging car

Technical Field

The utility model relates to a technical field of short distance transportation and unloading under the special environment operation, in particular to detachable vibration charging car that electric drive walking, electric vibration were unloaded.

Background

At present, the charging is mainly put in a manual charging mode of integrally dumping the charging by using a material frame through a crane or putting the charging piece by piece according to the volume of the charging. The furnace burden temperature is high, and the mode of artifical material feeding has high temperature radiation, high temperature furnace burden and splashes, thereby the poisonous and harmful gas inhales and leads to the risk of personnel's disability. Meanwhile, one post needs a plurality of people in a manual feeding mode, and the feeding speed is low, so that the labor cost is high, the labor intensity is high, the production efficiency is low, and the efficiency of the whole production line is limited.

SUMMERY OF THE UTILITY MODEL

To sum up, for overcoming prior art's not enough, the utility model aims to solve the technical problem that a detachable vibration adds skip is provided, thereby it solves to splash, poisonous and harmful gas inhales and leads to under the disabled special environment of personnel at high temperature radiation, high temperature furnace charge, can realize that remote control is even, steadily add the furnace charge. Meanwhile, the labor cost and the labor intensity can be reduced, the production efficiency is improved, and the safe production in narrow dangerous areas is realized.

The utility model provides an above-mentioned technical problem's technical scheme as follows: a detachable vibration charging car comprises a traveling system, a vibration system and a hopper assembly; the walking system can be arranged on a guide rail of the furnace platform in a rolling manner, and the vibration system can be arranged on the walking system in an up-and-down swinging manner; the hopper assembly is internally provided with furnace burden and is detachably arranged on the vibration system, and the hopper assembly can synchronously shake up and down with the vibration system to vibrate, so that the furnace burden in the hopper assembly is discharged and stably added into the furnace platform.

On the basis of the technical scheme, the utility model discloses can also make following further improvement:

further, the walking system comprises a wheel shaft, walking wheels, a walking frame and a speed reducing motor; the two wheel shafts are arranged oppositely in the front and back direction, two ends of each wheel shaft are respectively provided with a bearing seat and a pressing plate at intervals, and the travelling wheels are respectively positioned on the wheel shafts and correspond to the positions between the bearing seats and the pressing plates; a horizontal bearing seat mounting plate is fixed on the bearing seat, an upright post is vertically fixed on the bearing seat mounting plate, and the walking frame is fixed at the top of the upright post; horizontal spring supporting plates are respectively fixed on the outer sides of the two ends of the walking frame, vertical springs are fixed on the spring supporting plates, and the vibration system is fixed on the springs;

the speed reducing motor is fixed at the bottom of one side of the walking frame, and the output end of the speed reducing motor is provided with a small chain wheel through a pressing block; a large chain wheel is fixedly sleeved in the middle of one of the wheel shafts, and the large chain wheel is connected with the small chain wheel through a chain.

Furthermore, a speed reducer mounting plate is fixed to the bottom of one side of the walking frame, and the speed reduction motor is fixed to the speed reducer mounting plate.

Furthermore, the walking frame is a frame structure consisting of two longitudinal beams and two cross beams; the two longitudinal beams are longitudinally arranged at intervals and oppositely, the two cross beams are respectively transversely arranged between the two longitudinal beams, and the two ends of the two cross beams are respectively connected with the corresponding positions of the two longitudinal beams.

Further, the vibration system comprises a vibration platform, a vibration motor, a clamping mechanism and a fence; the vibration platform is fixed on the spring; the two vibration motors are respectively fixed on two sides of the vibration platform through vibration motor mounting plates; the clamping mechanism is arranged on the vibration platform and is used for clamping and fixing the hopper assembly on the vibration platform or dismounting the hopper assembly from the vibration platform; the fences are respectively arranged at two ends of the vibration platform and used for guiding the furnace burden discharged by the hopper assembly into the furnace platform.

Further, the clamping mechanism comprises a rotating shaft and a hopper pressing plate; the rotating shafts are respectively vertically arranged on two sides of two ends of the vibrating platform, the hopper pressing plates are rotatably arranged on the corresponding rotating shafts, and nuts which enable one longitudinal end of each hopper pressing plate to press down the hopper assembly are arranged on the rotating shafts and correspond to the upper portions of the hopper pressing plates.

Furthermore, a supporting block is vertically arranged on the vibration platform at a position below the other end of the hopper pressing plate when the hopper assembly is pressed by the hopper pressing plate.

Further, the fence comprises a guide plate, a coaming and a rotating rod; one end of the guide plate is larger, the other end of the guide plate is smaller, one end of the guide plate is fixed at the end part of the vibration platform, the other end of the guide plate extends downwards in an inclined mode for a preset distance, and a trapezoidal notch is formed in the other end of the guide plate; the enclosing plates are vertically fixed on two sides of the guide plate respectively, and the tops of one ends of the two enclosing plates, which are close to the gap, are connected through a connecting beam; and a rotating pin is arranged in the middle of the top of one of the coamings, and one end of the rotating rod is rotatably arranged on the rotating pin.

Further, the hopper assembly comprises a hopper bottom plate, a sealing plate, a vertical plate and a movable door mechanism; the sealing plates are vertically fixed on two sides of the hopper bottom plate respectively, a feed opening for discharging furnace burden is formed between one end of each sealing plate, and a lifting hook is fixed on the outer side of each sealing plate; the vertical plate is vertically fixed on the hopper bottom plate and corresponds to the position between the other ends of the two sealing plates; the movable door mechanism can be positioned at the feed opening in an up-and-down overturning manner, so that the feed opening is opened or closed;

the bottom two ends of the hopper bottom plate are respectively fixed with a transverse forklift groove through a connecting column, and one end of the hopper pressing plate presses the corresponding end part of the forklift groove.

Further, the movable door mechanism comprises a movable door and a door clamping rod; the top parts of the two sealing plates, which correspond to the feed opening, are fixedly provided with connecting beams; the top of the movable door can be vertically overturned through a hinge and is arranged on the connecting beam, so that the feed opening is opened or closed; a hook is fixed at the middle position of the bottom of the movable door and is used for being hooked on the rotating rod to fix the movable door which is turned upwards; but the one end of door kelly is passed through axis of rotation tilting and is installed one side of feed opening bottom, the bottom opposite side of feed opening is equipped with upwards holds up the pothook of the door kelly other end, and then makes the restriction of door kelly the dodge gate is for will the state that the feed opening closed.

The utility model has the advantages that: the risk of personnel injury caused by high-temperature radiation, high-temperature furnace burden splashing and toxic and harmful gas inhalation is avoided; only one person is needed for one post, so that the labor cost is greatly reduced; the electric drive walking and the automatic vibration feeding greatly reduce the labor intensity and greatly improve the production efficiency, thereby improving the efficiency of the whole production line; the charge storage station area is arranged more flexibly.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of a walking system

FIG. 3 is a schematic structural view of a vibration system;

FIG. 4 is a schematic view of the hopper assembly.

In the drawings, the components represented by the respective reference numerals are listed below:

1. a traveling system, 2, a vibration system, 3, a guide rail, 4, a hopper assembly, 5, a traveling frame, 6, a chain, 7, a small chain wheel, 8, a pressing block, 9, a column, 10, a bearing seat, 11, a large chain wheel, 12, a bearing seat mounting plate, 13, a cross beam, 14, a speed reducing motor, 15, a speed reducing gear mounting plate, 16, a pressing plate, 17, a traveling wheel, 18, a spring supporting plate, 19, a spring, 20, a longitudinal beam, 21, a wheel shaft, 22, a hopper bottom plate, 23, a hinge, 24, a connecting cross beam, 25, a movable door, 26, a door clamping rod, 27, a clamping hook, 28, a snap hook, 29, a rotating shaft, 30, a lifting hook, 31, a forklift groove, 32, a connecting column, 33, a vertical plate, 34, a sealing plate, 35, a surrounding plate, 36, a guide plate, 37, a vibration platform, 38, a vibration motor mounting plate, 39, a rotating rod, 40, a rotating pin, 41, 44. vibrating motor, 45, supporting shoe.

Detailed Description

The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.

As shown in figure 1, the detachable vibration feeding vehicle comprises a traveling system 1, a vibration system 2 and a hopper assembly 4. The walking system 1 can be arranged on a guide rail 3 of the furnace platform in a rolling mode, and the vibration system 2 can be arranged on the walking system 1 in a swinging mode. The hopper assembly 4 is internally provided with furnace burden and is detachably arranged on the vibration system 2, and the hopper assembly 4 can synchronously swing with the vibration system 2 to vibrate, so that the furnace burden in the hopper assembly is discharged and stably added into the furnace platform.

As shown in fig. 2, the traveling system 1 includes an axle 21, traveling wheels 17, a traveling frame 5, and a reduction motor 14. The two wheel shafts 21 are arranged oppositely in the front-back direction, two ends of each wheel shaft 21 are respectively provided with a bearing seat 10 and a pressing plate 16 at intervals, and the travelling wheels 17 are respectively positioned on the wheel shafts 21 and correspond to the positions between the bearing seats 10 and the pressing plates 16. A horizontal bearing seat mounting plate 12 is fixed on the bearing seat 10, a stand column 9 is vertically fixed on the bearing seat mounting plate 12, and the walking frame 5 is fixed at the top of the stand column 9. Horizontal spring support plates 18 are respectively fixed on the outer sides of two ends of the walking frame 5, vertical springs 19 are fixed on the spring support plates 18, and the vibration system 2 is fixed on the springs 19. The speed reducing motor 14 is fixed at the bottom of one side of the walking frame 5, and the output end of the speed reducing motor is provided with a small chain wheel 7 through a pressing block 8. A large chain wheel 11 is fixedly sleeved in the middle of one of the wheel shafts 21, and the large chain wheel 11 is linked with the small chain wheel 7 through a chain 6. A speed reducer mounting plate 15 is fixed to the bottom of one side of the walking frame 5, and the speed reduction motor 14 is fixed to the speed reducer mounting plate 15. The walking frame 5 is a frame structure consisting of two longitudinal beams 20 and two cross beams 13. The two longitudinal beams 20 are longitudinally spaced and oppositely arranged, the two cross beams 13 are respectively and transversely arranged between the two longitudinal beams 20, and two ends of each cross beam 13 are respectively connected with corresponding positions of the two longitudinal beams 20.

As shown in fig. 3, the vibration system 2 includes a vibration table 37, a vibration motor 44, a chucking mechanism, and a fence. The vibration table 37 is fixed to the spring 19. The vibration motors 44 are two in number, and are fixed to both sides of the vibration table 37 through vibration motor mounting plates 38, respectively. The clamping mechanism is disposed on the vibration platform 37 and is used for clamping and fixing the hopper assembly 4 on the vibration platform 37 or dismounting the hopper assembly 4 from the vibration platform 37. The fences are respectively arranged at two ends of the vibration platform 37 and are used for guiding the furnace burden discharged by the hopper assembly 4 into the furnace platform. The chucking mechanism includes a rotary shaft 42 and a hopper pressure plate 43. The rotating shafts 42 are respectively vertically arranged at two sides of two ends of the vibrating platform 37, the hopper pressing plates 43 are rotatably arranged on the corresponding rotating shafts 42, and nuts for enabling one end of the longitudinal hopper pressing plate 43 to press down the hopper assembly 4 are arranged on the rotating shafts 42 corresponding to the upper parts of the hopper pressing plates 43. A supporting block 45 is vertically arranged on the vibration platform 37 at a position below the other end of the hopper pressing plate 43 when the hopper pressing plate 43 presses the hopper assembly 4 downwards. The fence includes a guide plate 36, a fence 35 and a turn bar 39. The guide plate 36 has a larger end and a smaller end, one end of the guide plate 36 is fixed to the end of the vibration platform 37, the other end of the guide plate 36 extends obliquely downward for a predetermined distance, and a trapezoidal notch is formed in the other end of the guide plate 36. The enclosing plates 35 are vertically fixed on two sides of the guide plate 36 respectively, and the tops of one ends of the two enclosing plates 35 close to the gap are connected through a connecting beam 41. A rotating pin 40 is arranged in the middle of the top of one of the enclosing plates 35, and one end of the rotating rod 39 is rotatably arranged on the rotating pin 40.

As shown in fig. 4, the hopper assembly 4 includes a hopper bottom plate 22, a closing plate 34, a vertical plate 33, and a movable door mechanism. The sealing plates 34 are vertically fixed on two sides of the hopper bottom plate 22, a feed opening for discharging the burden is formed between one ends of the two sealing plates 34, and a lifting hook is fixed on the outer side of the feed opening. The vertical plate 33 is vertically fixed on the hopper bottom plate 22 and corresponds to the position between the other ends of the two closing plates 34. The movable door mechanism can be turned over up and down and is positioned at the feed opening, and then the feed opening is opened or closed. The two ends of the bottom of the hopper bottom plate 22 are respectively fixed with a transverse forklift groove 31 through a connecting column 32, and one end of the hopper pressure plate 43 presses the corresponding end part of the forklift groove 31. The shutter mechanism includes a shutter 25 and a door catch lever 26. And the top parts of the two sealing plates 34 corresponding to the feed opening are fixedly provided with connecting beams 24. The top of the movable door 25 is mounted on the connecting beam 24 via a hinge 23 in a vertically turnable manner, so as to open or close the feed opening. A hook 28 is fixed at the middle position of the bottom of the movable door 25, and the hook 28 is used for hooking on the rotating rod 39 to fix the movable door 25 after being turned upwards. One end of the door catch rod 26 is vertically rotatably mounted on one side of the bottom of the feed opening through a rotating shaft 29, and a hook 27 which upwards supports the other end of the door catch rod 26 is arranged on the other side of the bottom of the feed opening, so that the door catch rod 26 limits the movable door 25 to be in a state of closing the feed opening.

The removable vibratory feeder car was used as follows:

firstly, an operator stands on a position on a furnace platform far away from a furnace mouth, and remotely starts a speed reducing motor 14 to drive a travelling wheel 17, so that a T-shaped notch of a guide plate 36 in a detachable vibration charging car (a hopper removing assembly 4) is right opposite to the furnace mouth of a furnace to be charged; secondly, controlling a forklift to fork a pallet fork into a forklift groove 31 of the hopper assembly 4, and transporting the hopper assembly 4 with prepared furnace burden from a furnace burden storage station to a furnace burden temporary storage area of a furnace platform; thirdly, hooking the lifting hook 30 of the hopper assembly 4 by using a four-leg rigging lifting hook hung on a lifting hook of a crane, starting the crane, stably lifting the prepared hopper assembly 4 onto a vibrating platform 37 (one side of the hopper assembly 4 provided with a movable door 25 faces to a furnace mouth to be charged), and screwing a nut on a rotating shaft 42 to tightly press a hopper pressing plate 43 above the end part of a forklift groove 31 so as to tightly press and fix the hopper assembly 4; fourthly, the other end of the door clamping rod 26 is rotated upwards, the constraint of the door clamping rod 26 on the movable door 25 is removed, and then the movable door 25 is turned upwards (when the movable door is turned upwards, the rotating rod rotates a certain angle around the rotating pin to avoid the collision of the rotating rod 29 and the hasp) so that the hasp 28 is lapped on the rotating rod 29 of the vibration system 2; fifthly, remotely starting the vibration motor 28 to enable the furnace charge in the hopper assembly 2 to be uniformly and stably vibrated and added into the furnace through a feed opening; sixthly, reversely unscrewing the nuts on the rotating shaft 42, releasing the hopper pressing plate 43 from pressing and fixing the empty hopper assembly 4 filled with the furnace burden, and finally transporting the empty hopper assembly 4 to a furnace burden storage area through corresponding equipment for preparing the material. And when another furnace or the same furnace needs to be recharged, repeating the first step to the sixth step.

The above description is only the preferred embodiment of the present invention, and is not intended to limit the present invention, any modification, equivalent replacement, improvement, etc. made within the design function of the present invention should be included within the protection scope of the present invention.

Claims

1. The detachable vibration charging car is characterized by comprising a traveling system (1), a vibration system (2) and a hopper assembly (4); the walking system (1) can be arranged on a guide rail (3) of the furnace platform in a rolling mode, and the vibration system (2) can be arranged on the walking system (1) in an up-and-down shaking mode; the charging materials are arranged in the hopper assembly (4) and are detachably arranged on the vibration system (2), and the hopper assembly (4) can synchronously shake up and down with the vibration system (2) to vibrate, so that the charging materials in the hopper assembly are discharged and stably added into the furnace platform.

2. The removable vibratory charging car of claim 1, wherein the traveling system (1) comprises an axle (21), a traveling wheel (17), a traveling frame (5), and a reduction motor (14); the two wheel shafts (21) are arranged oppositely in the front-back direction, two ends of each wheel shaft (21) are respectively provided with a bearing seat (10) and a pressing plate (16) at intervals, and the travelling wheels (17) are respectively positioned on the wheel shafts (21) and correspond to the space between the bearing seats (10) and the pressing plates (16); a horizontal bearing seat mounting plate (12) is fixed on the bearing seat (10), an upright post (9) is vertically fixed on the bearing seat mounting plate (12), and the walking frame (5) is fixed at the top of the upright post (9); horizontal spring supporting plates (18) are respectively fixed on the outer sides of the two ends of the walking frame (5), vertical springs (19) are fixed on the spring supporting plates (18), and the vibration system (2) is fixed on the springs (19);

the speed reducing motor (14) is fixed at the bottom of one side of the walking frame (5), and the output end of the speed reducing motor is provided with a small chain wheel (7) through a pressing block (8); a large chain wheel (11) is fixedly sleeved in the middle of one of the wheel shafts (21), and the large chain wheel (11) is connected with the small chain wheel (7) through a chain (6).

3. The removable vibratory charging cart of claim 2, wherein a speed reducer mounting plate (15) is fixed to a bottom portion of one side of the traveling frame (5), and the speed reduction motor (14) is fixed to the speed reducer mounting plate (15).

4. A removable vibratory feeder vehicle as claimed in claim 2, characterised in that the travelling frame (5) is a frame structure of two longitudinal beams (20) and two transverse beams (13); the two longitudinal beams (20) are longitudinally spaced and oppositely arranged, the two cross beams (13) are respectively and transversely arranged between the two longitudinal beams (20), and two ends of each cross beam (13) are respectively connected with corresponding positions of the two longitudinal beams (20).

5. A removable vibratory feeder car as claimed in claim 2, wherein the vibration system (2) comprises a vibration platform (37), a vibration motor (44), a clamping mechanism and a fence; the vibration platform (37) is fixed on the spring (19); two vibration motors (44) are respectively fixed on the vibration motor mounting plates (38) at two sides of the vibration platform (37); the clamping mechanism is arranged on the vibrating platform (37) and is used for clamping and fixing the hopper assembly (4) on the vibrating platform (37) or dismounting the hopper assembly (4) from the vibrating platform (37); the fences are respectively arranged at two ends of the vibrating platform (37) and are used for guiding the burden discharged by the hopper assembly (4) into the furnace platform.

6. A removable vibratory feeder car as claimed in claim 5, wherein the clamping mechanism comprises a spindle (42) and a hopper platen (43); the rotary shaft (42) is vertically arranged on two sides of two ends of the vibrating platform (37) respectively, the hopper pressing plate (43) is rotatably arranged on the rotary shaft (42), and a nut which enables one end of the hopper pressing plate (43) to press the hopper assembly (4) longitudinally is arranged on the rotary shaft (42) corresponding to the upper part of the hopper pressing plate (43).

7. The removable vibratory feeder of claim 6, wherein the vibratory platform (37) is vertically provided with support blocks (45) at positions below the other end of the hopper pressure plate (43) corresponding to when the hopper pressure plate (43) presses down on the hopper assembly (4).

8. A removable vibratory feeder car as claimed in claim 6, wherein the enclosure comprises guide plates (36), closure plates (35) and turnbars (39); one end of the guide plate (36) is larger, the other end of the guide plate (36) is smaller, one end of the guide plate (36) is fixed at the end part of the vibration platform (37), the other end of the guide plate (36) extends downwards in an inclined mode for a preset distance, and a trapezoidal notch is formed in the other end of the guide plate (36); the enclosing plates (35) are vertically fixed on two sides of the guide plate (36) respectively, and the tops of one ends, close to the gap, of the two enclosing plates (35) are connected through a connecting beam (41); a rotating pin (40) is arranged in the middle of the top of one enclosing plate (35), and one end of the rotating rod (39) is rotatably arranged on the rotating pin (40).

9. The removable vibratory feeder of claim 8, wherein the hopper assembly (4) comprises a hopper bottom plate (22), a closing plate (34), a vertical plate (33), and a movable door mechanism; the sealing plates (34) are respectively vertically fixed on two sides of the hopper bottom plate (22), a feed opening for discharging furnace burden is formed between one end of each sealing plate (34), and a lifting hook is fixed on the outer side of each sealing plate; the vertical plate (33) is vertically fixed on the hopper bottom plate (22) and corresponds to the position between the other ends of the two sealing plates (34); the movable door mechanism can be positioned at the feed opening in an up-and-down overturning manner, so that the feed opening is opened or closed;

the bottom both ends of hopper bottom plate (22) are fixed with horizontal fork truck groove (31) through spliced pole (32) respectively, hopper clamp plate (43) one end is pressed down correspondingly the tip of fork truck groove (31).

10. The removable vibratory feeder of claim 9, wherein the moveable door mechanism includes a moveable door (25) and a door catch (26); the top parts of the two sealing plates (34) corresponding to the feed opening are fixedly provided with connecting beams (24); the top of the movable door (25) is arranged on the connecting cross beam (24) in a vertically-turnable manner through a hinge (23), so that the feed opening is opened or closed; a hook (28) is fixed at the middle position of the bottom of the movable door (25), and the hook (28) is used for being hooked on the rotating rod (39) to fix the movable door (25) which is turned upwards; but the one end of door callipers pole (26) is passed through axis of rotation (29) upper and lower pivoted and is installed one side of feed opening bottom, the bottom opposite side of feed opening is equipped with and upwards holds up pothook (27) of door callipers pole (26) other end, and then makes door callipers pole (26) restriction dodge gate (25) are for will the state that the feed opening was closed.