CN213034861U - Line arrangement equipment for ceramic slip casting production - Google Patents
Line arrangement equipment for ceramic slip casting production Download PDFInfo
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- CN213034861U CN213034861U CN201922005395.5U CN201922005395U CN213034861U CN 213034861 U CN213034861 U CN 213034861U CN 201922005395 U CN201922005395 U CN 201922005395U CN 213034861 U CN213034861 U CN 213034861U
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Abstract
The utility model discloses a whole line equipment of pottery slip casting production, include: a ring high-pressure grouting machine; a liner high-pressure grouting machine; a high-pressure grouting machine is sleeved; the first slurry coating device is arranged close to the liner high-pressure grouting machine; the hole pricking device is arranged close to the second stripping conveying line; the second coating device is arranged close to the outer sleeve high-pressure grouting machine; the specially designed ring supporting plate is used for matching with all bonding processes and operations and runs through the whole production process. According to the utility model discloses a whole line equipment of pottery slip casting production, production efficiency greatly improves greatly reduced operator's intensity of labour.
Description
Technical Field
The invention relates to ceramic production equipment, in particular to whole-line equipment for ceramic slip casting production in a slip casting production process from slurry to wet blank forming.
Background
The slip casting process is the most important link in ceramic production, and the production efficiency is directly influenced by the process characteristics (high-temperature and high-humidity environment requirement, matched equipment, mold technology and the like). In addition, the complexity of the appearance and the internal structure of the product causes the difficulty in manufacturing a blank, and particularly, the intelligent closestool which is a popular product in the near term has the advantages of strict size requirement, high appearance quality requirement, and low production efficiency and product quality of domestic manufacturers. Most manufacturers still use a gypsum mold forming technology at present, and due to the requirement of product structure molding, the mold is complex to match, the number of blocks is large, the weight of a wet blank is heavy, and when the block wet blank is bonded, the operation flow of workers is complex and the labor intensity is high. With the development and the promotion of matching equipment, some manufacturers begin to introduce high-voltage equipment, but still solve the production of single parts, do not form a complete production matching chain, and also need a large amount of manual auxiliary operation. In actual production, the yield of the intelligent closestool ceramic body is improved due to the conditions that the post skill requirement of operators is high, the labor intensity is high, the efficiency is low, the qualified rate of a fired ceramic product is low and the like. Particularly large occupied area on site, unreasonable production layout, bad working environment and the like. In addition, the dust on site directly harms the physical health of workers. Mature grouting workers in the market are more and more difficult to find, and the wage cost is higher and higher; the above various practical factors and conditions are the problems which are needed to be solved urgently at present.
Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the above-mentioned problems in the prior art. In view of the above, the invention needs to provide an in-line apparatus for ceramic grouting production, which has high production efficiency and small wet correction amount.
The whole-line equipment for ceramic slip casting production according to the embodiment of the invention comprises: the ring high-pressure grouting machine is matched with a first stripping conveying line, and a first wet repair pulping production line is arranged at the downstream of the first stripping conveying line; the inner container high-pressure grouting machine is matched with a second stripping conveying line, and a second wet repair pulping production line is arranged at the downstream of the second stripping conveying line; the jacket high-pressure grouting machine is matched with a third stripping conveying line, and a third wet repair pulping production line is arranged at the downstream of the third stripping conveying line; the first slurry coating device is arranged close to the inner container high-pressure grouting machine; the hole pricking device is arranged close to the second stripping conveying line; the second coating device is arranged close to the outer sleeve high-pressure grouting machine; the first stripping conveying line, the second stripping conveying line and the third stripping conveying line are arranged in parallel, and the first wet repair beating production line, the second wet repair beating production line and the third wet repair beating production line are arranged in parallel.
According to the whole line equipment for ceramic slip casting production provided by the embodiment of the invention, the production efficiency is greatly improved: according to 8 groups of equipment, 8 workers are allocated to each line, the production is carried out for 1 time in half an hour on average, 160 intelligent toilets (similar to conjoined toilet bowls) are produced for each line, 20 workers per line, and the efficiency of common gypsum forming workers is lower than 6 workers per line. The per-person production efficiency is improved by 3.3 times; potential safety hazards are eliminated: a large amount of dust is generated in a slip casting workshop, and the occupational diseases are eliminated by the automatic equipment instead of manual operation. The labor intensity is reduced, in the whole production flow, the product is moved horizontally through the production line all the time, and workers only carry out finishing confirmation work on the production line, so that the labor intensity of operators is greatly reduced. The post skill requirement is reduced, the recruitment in factories is facilitated, and the difficulty of reemployment of social personnel is solved.
In addition, the whole-line equipment for ceramic slip casting production according to the above embodiment of the invention may also have the following additional technical features:
according to one embodiment of the present invention, the ring high pressure slip casting machine includes an upper mold fixing mechanism movably disposed above the first release conveyor line.
According to one embodiment of the invention, the first stripping conveying line is provided with a first cylinder inclined supporting plate mechanism and a first cylinder jacking positioning mechanism.
According to one embodiment of the invention, the ring high-pressure grouting machine and the liner high-pressure grouting machine are connected through a first wet repair pulping assembly line, and a first rotary operation inspection table is arranged on the first wet repair pulping assembly line.
According to one embodiment of the invention, the inner container high-pressure grouting machine at least comprises two side dies, and the two side dies are arranged on a side die fixing frame capable of horizontally walking in the front-back direction.
According to an embodiment of the invention, a hole punching positioning device matched with the hole punching device is arranged on the second stripping conveying line, a side mold opening mechanism is arranged above the second stripping conveying line, a second cylinder jacking mechanism is arranged on the second stripping conveying line, and the second cylinder jacking mechanism is provided with a positioning buffer mechanism to assist in completing bonding work.
According to one embodiment of the invention, the second stripping conveying line is provided with a second air cylinder inclined supporting plate mechanism matched with the first coating device.
According to one embodiment of the invention, the second wet repair beating line connects the second stripping conveyor line and the third stripping conveyor line, and a second rotary work inspection table is arranged on the second wet repair beating line.
According to one embodiment of the invention, the jacket high-pressure grouting machine comprises an upper die fixing mechanism which can move to be arranged above the third stripping conveying line, and the third stripping conveying line is provided with a third cylinder inclined supporting plate mechanism and a third cylinder jacking and positioning mechanism.
According to one embodiment of the invention, the wet repair beating machine further comprises a fourth wet repair beating line connected with the third wet repair beating line, and a blank overturning machine is arranged on the fourth wet repair beating line.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
Fig. 1 is a schematic overall structure diagram of an in-line apparatus for ceramic slip casting production according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a coil high-pressure grouting machine in a line preparation device for ceramic grouting production according to an embodiment of the invention.
Fig. 3 is a schematic structural diagram of a liner high-pressure grouting machine in the line preparation equipment for ceramic grouting production according to the embodiment of the invention.
Fig. 4 is a top view of a liner high-pressure grouting machine in a line preparation equipment for ceramic grouting production according to an embodiment of the invention.
Fig. 5 is a schematic structural diagram of an outer casing high-pressure grouting machine in the line preparation equipment for ceramic grouting production according to the embodiment of the invention.
Fig. 6 is a schematic structural diagram of an embryo overturning machine in the whole-line equipment for ceramic slip casting production according to the embodiment of the invention.
Fig. 7 is a schematic structural diagram of a second cylinder jacking mechanism of the whole-line equipment for ceramic slip casting production according to the embodiment of the invention.
Fig. 8 is a schematic structural diagram of a third cylinder jacking mechanism of the whole-line equipment for ceramic slip casting production according to the embodiment of the invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
As shown in fig. 1, an in-line apparatus for ceramic slip casting production according to an embodiment of the present invention includes: the high-pressure grouting machine comprises a ring high-pressure grouting machine 10, a liner high-pressure grouting machine 20, a jacket high-pressure grouting machine 30, a first coating device 40, a hole pricking device 50 and a second coating device 60.
Specifically, the ring high-pressure grouting machine 10 is equipped with a first stripping line 71, and a first wet finishing beating line 81 is disposed downstream of the first stripping line 71. The liner high-pressure grouting machine 20 is provided with a second stripping conveying line 72, and a second wet repair beating line 82 is arranged at the downstream of the second stripping conveying line 72. The jacket high-pressure grouting machine 30 is provided with a third stripping line 73, and a third wet repair beating line 83 is arranged at the downstream of the third stripping line 73.
The first pasting device 40 is arranged close to the liner high-pressure grouting machine 20. The eyelet device 0 is positioned adjacent to the second stripping conveyor line 72. The second pasting device 60 is arranged close to the jacket high-pressure grouting machine 30; wherein the first stripping conveyor line 71, the second stripping conveyor line 72 and the third stripping conveyor line 73 are arranged in parallel with each other, and the first wet finishing beating line 81, the second wet finishing beating line 82 and the third wet finishing beating line 83 are arranged in parallel with each other.
According to the whole line equipment for ceramic slip casting production provided by the embodiment of the invention, the production efficiency is greatly improved: according to 8 groups of equipment, 8 workers are allocated to each line, the production is carried out for 1 time in half an hour on average, 160 intelligent toilets (similar to conjoined toilet bowls) are produced for each line, 20 workers per line, and the efficiency of common gypsum forming workers is lower than 6 workers per line. The per-person production efficiency is improved by 3.3 times; potential safety hazards are eliminated: a large amount of dust is generated in a slip casting workshop, and the occupational diseases are eliminated by the automatic equipment instead of manual operation. The labor intensity is reduced, in the whole production flow, the product is moved horizontally through the production line all the time, and workers only carry out finishing confirmation work on the production line, so that the labor intensity of operators is greatly reduced. The post skill requirement is reduced, the recruitment in factories is facilitated, and the difficulty of reemployment of social personnel is solved.
As shown in fig. 2, according to one embodiment of the present invention, the ring high-pressure grouting machine includes an upper mold fixing mechanism 11, and the upper mold fixing mechanism 11 is movably disposed above a first stripping conveyor 71. Further, the first stripping conveyor line 71 is provided with a first cylinder inclined pallet mechanism 12 and a first cylinder lifting positioning mechanism 13.
As shown in fig. 1, according to an embodiment of the present invention, the ring high-pressure grouting machine 10 and the liner high-pressure grouting machine 20 may be connected by a first wet repair beating line 81, and a first rotary work inspection table is disposed on the first wet repair beating line 81.
As shown in fig. 1, 3, 4 and 7, according to an embodiment of the present invention, the inner container high pressure grouting machine 20 includes at least two side molds, and the two side molds are mounted on a side mold fixing frame 21 that can horizontally walk in a front-rear direction. Further, a hole punching positioning device 22 matched with the hole punching device 50 is arranged on the second stripping conveying line 71, a side mold opening mechanism 23 is arranged above the second stripping conveying line 72, a second cylinder jacking mechanism 24 is arranged on the second stripping conveying line 72, and the second cylinder jacking mechanism 24 is provided with a positioning buffer mechanism 91 to assist in completing the bonding work. The positioning cushion mechanism 91 may include a positioning plate 911, an air bag unit disposed below the positioning plate 911, and a positioning pin 912 disposed on the positioning plate.
According to an embodiment of the present invention, the second stripping line 71 is provided with a second cylinder inclined pallet mechanism 25 which is associated with the first painting device 40.
As shown in fig. 1, according to some embodiments of the present invention, a second wet finishing line 82 connects the second stripping line 71 and the third stripping line 73, and a second rotary work inspection table is provided on the second wet finishing line 82.
Referring to fig. 5, according to an embodiment of the present invention, the jacket high-pressure grouting machine 30 includes an upper mold fixing mechanism 31, the upper mold fixing mechanism 31 is movable to be disposed above a third release conveyor line 73, and a third cylinder inclined pallet mechanism 32 and a third cylinder lift positioning mechanism 33 are provided on the third release conveyor line 73. The third cylinder jacking positioning mechanism 33 comprises a buffering positioning mechanism 331, and the buffering positioning mechanism 331 comprises a positioning pin 332 and an air bag 334 arranged below a positioning plate 333 of the third cylinder jacking positioning mechanism 33.
As shown in fig. 1 and 6, according to one embodiment of the present invention, the line preparation equipment for ceramic slip casting production further comprises a fourth wet finishing line 84 connected with the third wet finishing line 83, and a blank overturning machine 90 is arranged on the fourth wet finishing line 84.
Referring to fig. 1-8, the use process flow of the whole line equipment for ceramic slip casting production is described as follows:
the ring high-pressure grouting machine 10, the liner high-pressure grouting machine 20 and the jacket high-pressure grouting machine 30 are all ready for production, and slurry is injected into different high-pressure molds through pipelines according to a set program and is molded by pressure injection.
The wet blank ring is firstly formed, the ring high-pressure grouting machine 10 returns to the horizontal position, the mold is opened, the upper mold is lifted, the upper mold fixing mechanism drives the wet blank to accurately move to a specified position, the wet blank is placed on a supporting plate on a first stripping conveying line 71, the first stripping conveying line 71 automatically runs, a cylinder inclined supporting plate mechanism is started, redundant moisture on the wet blank is discharged, then the first stripping conveying line 71 automatically runs, the ring wet blank is conveyed to a next procedure (a first wet repairing and pulping assembly line 81), and workers on the first wet repairing and pulping assembly line 81 utilize a rotary table to perform online trimming and check to confirm the condition of the wet blank.
A second stripping conveying line 72 matched with the rear side of the liner high-pressure grouting machine 20 receives a semi-finished product processed in the previous procedure, when the semi-finished product reaches a hole punching station, a hole punching device 50 (a robot) identifies wet blanks and performs vacuum punching as required, then the second stripping conveying line 72 accurately places the processed product on a cylinder jacking mechanism, a first slurry coating device 40 (a slurry coating robot) coats bonding slurry of each circle of wet blanks as required, the high-pressure liner finishes grouting, the wet blanks of the mold fixing frames on two sides fall onto a side mold opening mechanism, a mold opening machine opens a side mold at proper time, and the liner wet blanks are accurately bonded on the circle wet blanks in an aligned mode; the inner container demoulding conveying line automatically runs, the cylinder inclined supporting plate mechanism is started, redundant moisture on the wet blank is discharged, the inner container demoulding conveying line conveys a bonded product to the next procedure (a second wet repairing and pulping assembly line 82), and when the second wet repairing and pulping assembly line 82 works, a worker checks and confirms the bonded wet blank on line, performs necessary trimming and transfers the bonded wet blank to a third wet repairing and pulping assembly line 83 (a jacket demoulding conveying line) of the next procedure.
The third stripping conveying line 73 (jacket stripping conveying line) accurately places the processed once-bonded semi-finished products on the position of the cylinder jacking buffer positioning mechanism, the second slurry coating device 60 (slurry coating robot) coats the bonding slurry of each wet blank as required, the jacket high-pressure grouting machine 30 timely completes grouting and mold opening actions according to a program, an upper mold drives the wet blank to move to the position above the rear stripping conveying line, and the upper mold descends to accurately bond the jacket wet blank in a contraposition mode on the once-bonded wet blank; the third stripping conveying line 73 (jacket stripping conveying line) automatically operates, the cylinder inclined supporting plate mechanism is started to discharge redundant moisture on the wet blank, the wet blank which is bonded secondarily is conveyed to a third wet-trimming pulping line 83 (manual wet blank trimming line) of the next procedure through the jacket stripping conveying line, workers on the third wet-trimming pulping line 83 check the wet blank according to the manufacturing standard and perform delicate trimming, the blank turning machine turns the product 180 degrees after the strength and hardness of the wet blank meet the requirements, and the workers check the upper part of the trimmed wet blank again and perform hole opening treatment and other work.
And (5) the wet repaired product enters the next drying procedure.
In a word, the whole production line has stable operation, high efficiency, safety, high product quality and uniform quality, reduces the post skill requirement of technical workers, simultaneously eliminates the trouble of carrying by manpower for many times, greatly reduces the requirement on operators, and eliminates occupations and hazards such as dust and the like; the process flow is simpler and more effective, and the production control is more convenient.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by those skilled in the art.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (10)
1. The utility model provides a whole line equipment of pottery slip casting production which characterized in that includes:
the ring high-pressure grouting machine is matched with a first stripping conveying line, and a first wet repair pulping production line is arranged at the downstream of the first stripping conveying line;
the inner container high-pressure grouting machine is matched with a second stripping conveying line, and a second wet repair pulping production line is arranged at the downstream of the second stripping conveying line;
the jacket high-pressure grouting machine is matched with a third stripping conveying line, and a third wet repair pulping production line is arranged at the downstream of the third stripping conveying line;
the first slurry coating device is arranged close to the inner container high-pressure grouting machine;
the hole pricking device is arranged close to the second stripping conveying line;
the second coating device is arranged close to the outer sleeve high-pressure grouting machine; wherein the content of the first and second substances,
the first stripping conveying line, the second stripping conveying line and the third stripping conveying line are arranged in parallel, and the first wet repair beating production line, the second wet repair beating production line and the third wet repair beating production line are arranged in parallel.
2. The line preparation apparatus for ceramic slip casting production according to claim 1, wherein the ring high pressure slip casting machine comprises an upper mold fixing mechanism movably disposed above the first release conveyor line.
3. The line arrangement equipment for ceramic slip casting production according to claim 2, wherein the first stripping conveying line is provided with a first cylinder inclined supporting plate mechanism and a first cylinder jacking positioning mechanism.
4. The line finishing equipment for ceramic slip casting production according to claim 1, wherein the ring high-pressure slip casting machine and the inner container high-pressure slip casting machine are connected through a first wet repair beating assembly line, and a first rotary operation inspection table is arranged on the first wet repair beating assembly line.
5. The line integrating equipment for ceramic slip casting production according to claim 1, wherein the liner high-pressure slip casting machine at least comprises two side dies, and the two side dies are arranged on a side die fixing frame capable of horizontally walking in the front-back direction.
6. The line arrangement equipment of ceramic slip casting production according to claim 1, characterized in that, be equipped with on the second type transfer chain with the supporting positioner that punctures of device of punctureing, the second type transfer chain top that takes off is equipped with side mould die sinking mechanism, be equipped with second cylinder climbing mechanism on the second type transfer chain that takes off, second cylinder climbing mechanism disposes location buffer gear in order to assist and accomplish bonding work.
7. The line arrangement equipment for ceramic slip casting production according to claim 1, wherein the second stripping conveying line is provided with a second cylinder inclined supporting plate mechanism matched with the first coating device.
8. The line arrangement equipment for ceramic slip casting production according to claim 1, wherein the second wet repair beating line connects the second stripping conveyor line and the third stripping conveyor line, and a second rotary operation inspection table is arranged on the second wet repair beating line.
9. The line arrangement equipment of ceramic slip casting production of claim 1, characterized in that, overcoat high pressure slip casting machine includes mould fixed establishment, mould fixed establishment can move to arrange in the third takes off the top on the type transfer chain, be equipped with third cylinder slope layer board mechanism and third cylinder jacking positioning mechanism on the type transfer chain of third taking off.
10. The line-arranging equipment for ceramic slip casting production according to claim 1, characterized by further comprising a fourth wet finishing beating production line connected with the third wet finishing beating production line, wherein a blank overturning machine is arranged on the fourth wet finishing beating production line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922005395.5U CN213034861U (en) | 2019-11-19 | 2019-11-19 | Line arrangement equipment for ceramic slip casting production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922005395.5U CN213034861U (en) | 2019-11-19 | 2019-11-19 | Line arrangement equipment for ceramic slip casting production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213034861U true CN213034861U (en) | 2021-04-23 |
Family
ID=75518930
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922005395.5U Expired - Fee Related CN213034861U (en) | 2019-11-19 | 2019-11-19 | Line arrangement equipment for ceramic slip casting production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213034861U (en) |
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2019
- 2019-11-19 CN CN201922005395.5U patent/CN213034861U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210423 Termination date: 20211119 |
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| CF01 | Termination of patent right due to non-payment of annual fee |