CN107639865A - A kind of tire autovulcanization line and its vulcanization process - Google Patents
A kind of tire autovulcanization line and its vulcanization process Download PDFInfo
- Publication number
- CN107639865A CN107639865A CN201710865446.4A CN201710865446A CN107639865A CN 107639865 A CN107639865 A CN 107639865A CN 201710865446 A CN201710865446 A CN 201710865446A CN 107639865 A CN107639865 A CN 107639865A
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- Prior art keywords
- tire
- autovulcanization
- vulcanizer
- vulcanization
- green tire
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- 238000004073 vulcanization Methods 0.000 title claims abstract description 36
- 239000000835 fiber Substances 0.000 claims description 6
- 239000013307 optical fiber Substances 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000002352 surface water Substances 0.000 abstract description 4
- 230000003252 repetitive effect Effects 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 239000005864 Sulphur Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 206010028813 Nausea Diseases 0.000 description 2
- 230000008693 nausea Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
A kind of tire autovulcanization line, belongs to tire production technical field, relates generally to a kind of tire autovulcanization line and its vulcanization process；A kind of tire autovulcanization line, including streamline, robot charge system and vulcanizer, streamline includes support meanss and is placed in the conveyer on support meanss top, robot charge system includes ground running track, tire clamping device and robot body, and the green tire above conveyer is transferred to vulcanizer by tire clamping device and carries out green tire vulcanization；Present invention simultaneously discloses its vulcanization process, including three green tire feeding, crawl feeding and vulcanization steps.Repetitive positioning accuracy of the present invention is high, and joint is flexible, reduces requirement of the equipment to vulcanizer position and surface water Pingdu, has higher adaptability, and compact-sized, cost is low, easy to maintain, and yields is high.
Description
Technical field
A kind of tire autovulcanization line, belongs to tire production technical field, relate generally to a kind of tire autovulcanization line and
Its vulcanization process.
Background technology
With the development of society and the progress of science and technology, tire production technology is greatly improved, tire production work
The automaticity of skill also more and more higher.Vulcanization is a considerable technique in tire production process, and tire vulcanizes at present
Automation technolo degree is not high, is manual work mostly, green tire is put into vulcanizer, and labor intensity is big, and human cost is high, raw
It is low to produce efficiency.Existing equipment is the loading and unloading process for realizing tire by clamping device using truss manipulator, in the process,
Problems be present in existing equipment：(1) green tire is only put into vulcanizer module by existing equipment, is not realized to green tire position
And the fine setting of shape, cause defect rate height；(2) the repetitive positioning accuracy of truss manipulator is relatively low, easily by the position of vulcanizer
And the influence of surface water Pingdu, it is impossible to be accurately put into green tire in vulcanization module；(3) due to existing vulcanizer modular structure, the demoulding
The reasons such as agent, the tire after vulcanization can be bonded on upper bolster after die sinking, occur being stripped ineffective phenomenon, equipment can not take it
Go out, can only manually take out.
The content of the invention
In order to solve the above problems, the invention discloses a kind of tire autovulcanization line and its vulcanization process, six axles are utilized
Robot replaces existing truss manipulator and manual work, and operation is flexible, and precision is higher, so as to realize tire autovulcanization, drop
Low labor intensity, save human cost, it is easy to accomplish.
The object of the present invention is achieved like this：
A kind of tire autovulcanization line, including streamline, robot charge system and vulcanizer, the streamline include support
Device and the conveyer for being placed in support meanss top, robot charge system include ground running track, tire clamping machine
Structure and robot body, the green tire above the conveyer are transferred to vulcanizer by tire clamping device and carry out green tire sulphur
Change.
Further, the streamline also includes fiber sensor, and the fiber sensor is arranged on conveyer side wall,
It is fixedly connected by fixing bolt with support meanss.
Further, the ground running track longitudinal section takes the shape of the letter U, and top sets slide rail, the robot body and ground
Face walking track is slidably connected.
Preferably, the robot body is six-joint robot.
Further, the tire clamping device includes fixed part and executable portion, and the fixed part includes top
Fixed plate and bottom fixed board, executable portion are clipped between top tie plate and bottom fixed board, with top tie plate and bottom
Fixed plate is brought into close contact.
Further, the executable portion includes coaxially connected driver plate and rotating disk, and the rotating disk is provided with six arcs
Shape runs through notch, and driver plate is provided with corresponding sheave, and the sheave is flexibly connected through notch with rotating disk.
Further, the tire clamping device includes vision detection system, and the vision detection system is arranged on clamping
Device front end, can on automatic identification streamline green tire position, guiding clamping device moves to green tire center, passes through detection
The position of feature holes, automatically aligns green tire and module in module, reduces equipment to vulcanizer position and surface water Pingdu
It is required that having higher adaptability, while improve the automation level and productivity of equipment.
Further, the rotating disk top installation rocking bar, push-plate cylinder pass through push-plate contiguous block and rocking bar hinge connection.
Present invention simultaneously discloses a kind of vulcanization process of tire autovulcanization line, comprise the following steps：
Step 1, green tire feeding：Green tire after the completion of sizing flows into robot workspace by the streamline, triggers optical fiber sense
Device is answered to work, streamline is stopped operation, and green tire is stopped in the range of robot workspace；
Step 2, capture feeding：Vision detection system identification green tire position in tire clamping device, guides green tire clamping device
Move to green tire center；The driver plate uniformly opens under push-plate cylinder action, green tire is held round and clamped；Robot
Green tire is moved near corresponding vulcanization module, the vision detection system automatic identification module lower template of green tire gripping device front end
On feature hole site, and guided robot by green tire be put into vulcanization module in；Work of the pressure tire plate in the pressure nausea cylinder
Under, green tire is set to be adjacent to lower module, and be finely adjusted to green tire position；By this circulation four times, you can complete to vulcanize one
The feeding process of line；
Step 3, vulcanization：The vulcanizer includes some vulcanizer modules, vulcanizer module include upper die and lower die, upper bolster,
Die shoe, upper mold core, lower mold core and connecting plate, diagonal symmetrical four slider cylinders, institute are uniformly installed on the connecting plate
State and pressing plate is installed in slider cylinder.During vulcanization, vulcanize module from bottom to top matched moulds, green tire is vulcanized.After the completion of vulcanization, sulphur
Change machine module from bottom to top molds.During die sinking, the pressing plate compresses tire, tire exists under slider cylinder effect
Separated during the die sinking downwards of vulcanization module with a upper module, in case tire can not come off with top mould close.
The ripe tire gripping process is with green tire on the contrary, the clamping device is under the guiding of vision detection system, by ripe tire
Gripping, is put on streamline.The flow work, ripe tire is transported on tire storage pallet, by above procedure circulation industrial
Make.
The present invention compared with prior art, has the advantages that：The present invention is using six axle machines than truss manipulator
With higher repetitive positioning accuracy, joint is flexible, disclosure satisfy that more requirements；Using vision detection system, equipment is reduced
Requirement to vulcanizer position and surface water Pingdu, there is higher adaptability, while the Automated water for improving equipment is gentle
Production efficiency；Presser device is stripped ineffective phenomenon after can solve the problem that tire vulcanization, reduces equipment to artificial demand, reduces work
Make intensity, reduction in the numbers of seconds；Compared with original equipment, tire gripping body of the present invention has compact-sized, and cost is relatively low, is easy to tie up
Shield, increase green tire press plate mechanism, green tire is bonded with vulcanization module, improve yields.
Brief description of the drawings
Fig. 1 is a kind of tire autovulcanization line of the present invention and its vulcanization process overall construction drawing；
Fig. 2 is the tire clamping device structure chart of a kind of tire autovulcanization line of the present invention and its vulcanization process.
Embodiment
The specific embodiment of the invention is described in further detail below in conjunction with the accompanying drawings.
A kind of tire autovulcanization line of the present embodiment, including streamline, robot charge system and vulcanizer, it is described
Streamline includes support meanss 1 and is placed in the conveyer 2 on the top of support meanss 1, and robot charge system includes ground row
Walk track 3, tire clamping device 4 and robot body 5, the green tire above the conveyer 2 passes through 4 turns of tire clamping device
Move on to vulcanizer and carry out green tire vulcanization.
The streamline also includes fiber sensor, and the fiber sensor is arranged on conveyer side wall, passes through fixation
Bolt is fixedly connected with support meanss.
The longitudinal section of ground running track 3 takes the shape of the letter U, and top sets slide rail, the robot body 5 and ground running rail
Road is slidably connected.
The robot body 5 is six-joint robot.
The tire clamping device 4 includes fixed part and executable portion, and the fixed part includes the He of top tie plate 6
Bottom fixed board, executable portion are clipped between top tie plate 6 and bottom fixed board, with top tie plate 6 and bottom fixed board
It is brought into close contact.
The executable portion includes coaxially connected driver plate 7 and rotating disk 8, and the rotating disk 8 runs through provided with six arcs
Notch 9, driver plate are provided with corresponding sheave 10, and the sheave 10 is flexibly connected through notch 9 with rotating disk 8.
Rocking bar 11 is installed on the top of rotating disk 8, and push-plate cylinder 12 passes through push-plate contiguous block 13 and the hinge connection of rocking bar 11.
Present invention simultaneously discloses a kind of vulcanization process of tire autovulcanization line, comprise the following steps：
Step 1, green tire feeding：Green tire after the completion of sizing flows into robot workspace by the streamline, triggers optical fiber sense
Device is answered to work, streamline is stopped operation, and green tire is stopped in the range of the workspace of robot body 5；
Step 2, capture feeding：Vision detection system identification green tire position in tire clamping device 4, guides tire clamping machine
Structure 4 moves to green tire center；The driver plate 7 uniformly opens under the effect of push-plate cylinder 12, green tire is held round and clamped；
Robot body 5 moves to green tire near corresponding vulcanization module, and the vision detection system of the front end of green tire clamping device 4 is known automatically
Feature hole site in other module lower template, and green tire is put into vulcanization module by guided robot body 5；The pressure tire plate 14
In the presence of the pressure nausea cylinder 15, green tire is set to be adjacent to lower module, and be finely adjusted to green tire position；By this circulation four
It is secondary, you can to complete the feeding process to a vulcanization line；
Step 3, vulcanization：The vulcanizer includes some vulcanizer modules, vulcanizer module include upper die and lower die, upper bolster,
Die shoe, upper mold core, lower mold core and connecting plate, diagonal symmetrical four slider cylinders, institute are uniformly installed on the connecting plate
State and pressing plate is installed in slider cylinder.During vulcanization, vulcanize module from bottom to top matched moulds, green tire is vulcanized.After the completion of vulcanization, sulphur
Change machine module from bottom to top molds.During die sinking, the pressing plate compresses tire, tire exists under slider cylinder effect
Separated during the die sinking downwards of vulcanization module with a upper module, in case tire can not come off with top mould close.
The ripe tire gripping process is with green tire on the contrary, the clamping device is under the guiding of vision detection system, by ripe tire
Gripping, is put on streamline.The flow work, ripe tire is transported on tire storage pallet, by above procedure circulation industrial
Make.
It should be appreciated that although the present specification is described in terms of embodiments, not each embodiment only includes one
Individual independent technical scheme, this narrating mode of specification is only that those skilled in the art will should illustrate for clarity
Book is as an entirety, and the technical solutions in the various embodiments may also be suitably combined, and forming those skilled in the art can manage
The other embodiment of solution.
Claims (9)
1. a kind of tire autovulcanization line, including streamline, robot charge system and vulcanizer, it is characterised in that：It is described
Streamline includes support meanss and is placed in the conveyer on support meanss top, and robot charge system includes ground running rail
Road, tire clamping device and robot body, the green tire above the conveyer are transferred to vulcanization by tire clamping device
Machine carries out green tire vulcanization.
A kind of 2. tire autovulcanization line according to claim 1, it is characterised in that：The streamline also includes optical fiber sense
Device is answered, the fiber sensor is arranged on conveyer side wall, is fixedly connected by fixing bolt with support meanss.
A kind of 3. tire autovulcanization line according to claim 1, it is characterised in that：The ground running track longitudinal section
Take the shape of the letter U, top sets slide rail, and the robot body is slidably connected with ground running track.
A kind of 4. tire autovulcanization line according to claim 1, it is characterised in that：The robot body is six axle machines
Device people.
A kind of 5. tire autovulcanization line according to claim 1, it is characterised in that：The tire clamping device includes solid
Fixed part and executable portion, the fixed part include top tie plate and bottom fixed board, and executable portion is clipped in top and fixed
Between plate and bottom fixed board, it is brought into close contact with top tie plate and bottom fixed board.
A kind of 6. tire autovulcanization line according to claim 5, it is characterised in that：The executable portion includes coaxially connecting
The driver plate and rotating disk connect, the rotating disk run through notch provided with six arcs, and driver plate is provided with corresponding sheave, and the sheave is worn
Notch is crossed to be flexibly connected with rotating disk.
A kind of 7. tire autovulcanization line according to claim 6, it is characterised in that：The rotating disk top installation is shaken
Bar, push-plate cylinder pass through push-plate contiguous block and rocking bar hinge connection.
A kind of 8. vulcanization process of tire autovulcanization line, it is characterised in that：Comprise the following steps：
Step 1, green tire feeding：Green tire after the completion of sizing flows into workspace by streamline, and triggering fiber sensor works,
Streamline is stopped, and green tire is parked in robot charge system work area domain；
Step 2, capture feeding：Tire clamping device work in robot charge system, green tire inner ring is adjacent to, transported
It is sent near corresponding vulcanizer；
Step 3, vulcanization：Vulcanizer from bottom to top matched moulds, vulcanizes to green tire.
A kind of 9. vulcanization process of tire autovulcanization line according to claim 8, it is characterised in that：The vulcanizer bag
Some vulcanizer modules are included, the vulcanizer module is driven by hydraulic cylinder, carries out matched moulds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710865446.4A CN107639865A (en) | 2017-09-22 | 2017-09-22 | A kind of tire autovulcanization line and its vulcanization process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710865446.4A CN107639865A (en) | 2017-09-22 | 2017-09-22 | A kind of tire autovulcanization line and its vulcanization process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107639865A true CN107639865A (en) | 2018-01-30 |
Family
ID=61113840
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710865446.4A Pending CN107639865A (en) | 2017-09-22 | 2017-09-22 | A kind of tire autovulcanization line and its vulcanization process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107639865A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109016282A (en) * | 2018-09-19 | 2018-12-18 | 巨轮智能装备股份有限公司 | A kind of efficient hydraulic vulcanization unit |
| CN109176993A (en) * | 2018-10-15 | 2019-01-11 | 苏州耒创智能科技有限公司 | Automatic clamping and placing material device and vulcanizer |
| CN109367087A (en) * | 2018-12-11 | 2019-02-22 | 上海华括自动化工程有限公司 | A kind of air core tyre vulcanizer automatic feed mechanism |
| CN114474808A (en) * | 2022-02-10 | 2022-05-13 | 青岛科捷机器人有限公司 | Tire vulcanization production line |
| CN114474807A (en) * | 2022-02-10 | 2022-05-13 | 青岛科捷机器人有限公司 | Tire vulcanization production method and system |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5746964A (en) * | 1993-10-21 | 1998-05-05 | Kabushiki Kaisha Kobe Seiko Sho | Loading system and method for a tire vulcanizing machine |
| CN204471689U (en) * | 2015-01-21 | 2015-07-15 | 安徽精致机电科技有限公司 | Tyre vulcanizer handling tire system |
| CN207256932U (en) * | 2017-09-22 | 2018-04-20 | 江苏金猫机器人科技有限公司 | A kind of tire autovulcanization line |
-
2017
- 2017-09-22 CN CN201710865446.4A patent/CN107639865A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5746964A (en) * | 1993-10-21 | 1998-05-05 | Kabushiki Kaisha Kobe Seiko Sho | Loading system and method for a tire vulcanizing machine |
| CN204471689U (en) * | 2015-01-21 | 2015-07-15 | 安徽精致机电科技有限公司 | Tyre vulcanizer handling tire system |
| CN207256932U (en) * | 2017-09-22 | 2018-04-20 | 江苏金猫机器人科技有限公司 | A kind of tire autovulcanization line |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109016282A (en) * | 2018-09-19 | 2018-12-18 | 巨轮智能装备股份有限公司 | A kind of efficient hydraulic vulcanization unit |
| CN109176993A (en) * | 2018-10-15 | 2019-01-11 | 苏州耒创智能科技有限公司 | Automatic clamping and placing material device and vulcanizer |
| CN109367087A (en) * | 2018-12-11 | 2019-02-22 | 上海华括自动化工程有限公司 | A kind of air core tyre vulcanizer automatic feed mechanism |
| CN114474808A (en) * | 2022-02-10 | 2022-05-13 | 青岛科捷机器人有限公司 | Tire vulcanization production line |
| CN114474807A (en) * | 2022-02-10 | 2022-05-13 | 青岛科捷机器人有限公司 | Tire vulcanization production method and system |
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| SE01 | Entry into force of request for substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180130 |
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