CN114474808A - Tire vulcanization production line - Google Patents

Tire vulcanization production line Download PDF

Info

Publication number
CN114474808A
CN114474808A CN202210124767.XA CN202210124767A CN114474808A CN 114474808 A CN114474808 A CN 114474808A CN 202210124767 A CN202210124767 A CN 202210124767A CN 114474808 A CN114474808 A CN 114474808A
Authority
CN
China
Prior art keywords
vertical
conveying
conveying device
movable arm
vulcanizing machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210124767.XA
Other languages
Chinese (zh)
Inventor
李远强
陶喜冰
张江伟
王亚山
杨培培
付喜海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Kinger Robot Co ltd
Original Assignee
Qingdao Kinger Robot Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qingdao Kinger Robot Co ltd filed Critical Qingdao Kinger Robot Co ltd
Priority to CN202210124767.XA priority Critical patent/CN114474808A/en
Publication of CN114474808A publication Critical patent/CN114474808A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0601Vulcanising tyres; Vulcanising presses for tyres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0601Vulcanising tyres; Vulcanising presses for tyres
    • B29D30/0603Loading or unloading the presses

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)

Abstract

The application relates to vulcanize the field of producing the line, especially relate to a tire vulcanization production line, include: the rotary conveying system is horizontally arranged, is annular and is arranged on the filler side of the vertical vulcanizing machine, and is provided with a plurality of tooling plates for placing the moulding bed; each tooling plate can be driven by the rotary conveying system to do annular motion; the filling system is movably arranged above the rotary conveying system along a filling direction vertical to the vertical vulcanizing machine and is used for conveying the tooling plate upper moulding bed to the vertical vulcanizing machine; and the material taking system is movably arranged above the rotary conveying system along the direction vertical to the filling direction of the vertical vulcanizing machine and is used for taking out materials in the vulcanizing machine and placing the materials in the discharging conveying system. This application has the effect of the efficiency of getting of filling out of improvement material.

Description

轮胎硫化生产线Tire vulcanization production line

技术领域technical field

本申请涉及硫化产线的领域,尤其是涉及一种轮胎硫化生产线。The present application relates to the field of vulcanization production lines, in particular to a tire vulcanization production line.

背景技术Background technique

轮胎的生产工艺主要包括四大步骤,密炼、部件、成型、硫化,其中硫化过程主要是指对外胎的硫化,目前对轮胎的硫化都是采用模型加压方式进行。在这过程采用硫化机实现,其设置外胎成型胎坯的外直径小于模型内侧直径,硫化时,胎坯内装水胎或胶囊,并往水胎内加注高压热水,利用水胎或胶囊的膨胀压力使外胎坯充满模型,外胎硫化均采用逐步升温、低温长时间硫化方法,以使胶料充分流动和传热,确保硫化质量。The production process of tires mainly includes four steps, banburying, components, molding, and vulcanization. The vulcanization process mainly refers to the vulcanization of the outer tire. At present, the vulcanization of tires is carried out by means of model pressure. In this process, a vulcanizing machine is used to set the outer diameter of the outer tire forming the tire blank to be smaller than the inner diameter of the model. During vulcanization, the tire blank is filled with water tires or bladders, and high-pressure hot water is added to the water tires to utilize the expansion of the water tires or bladders. The pressure fills the tire blank into the model, and the tire vulcanization adopts the method of gradual temperature rise, low temperature and long time vulcanization, so as to make the rubber material fully flow and heat transfer to ensure the vulcanization quality.

外胎硫化设备有主要有两种:一普遍应用的定型硫化机,其采用上开式,每次实现一个外胎的成型。二是立式硫化机,其采用侧开式,可以沿竖直方向装若干个不同规格的胎模。普通的定型硫化机相对来说,具有操作简便,产品质量好,但针对大批量的轮胎硫化加工时更适宜采用立式硫化机,实现多个装填,一次硫化加工的效果。There are two main types of tire vulcanization equipment: one is a universally used setting vulcanizer, which adopts an upper-opening type and realizes the molding of one tire at a time. The second is the vertical vulcanizing machine, which adopts a side-opening type and can install several tire molds of different specifications in the vertical direction. Ordinary shaping vulcanizers are relatively easy to operate and have good product quality, but vertical vulcanizers are more suitable for large-volume tire vulcanization processing to achieve multiple fillings and one-time vulcanization processing.

但目前采用立式硫化机生产时,由于需要不断的安装胎模,操作较多,因此一般都采用人工填取物料的方式进行,就导致了物料的填取效率较低。But at present, when using vertical vulcanizing press for production, due to the need to continuously install tire molds, there are many operations, so it is generally carried out by manual filling of materials, which leads to low filling efficiency of materials.

发明内容SUMMARY OF THE INVENTION

为了提高物料的填取效率,本申请提供一种轮胎硫化生产线。In order to improve the filling efficiency of materials, the present application provides a tire vulcanization production line.

本申请提供的一种轮胎硫化生产线,采用如下的技术方案:A tire vulcanization production line provided by the application adopts the following technical scheme:

一种轮胎硫化生产线,包括:A tire vulcanization production line, comprising:

回转输送系统,水平设置,呈环形,置于立式硫化机的填料侧,所述回转输送系统上置有若干工装板,用于放置胎模;各所述工装板能够受所述回转输送系统驱动进行环形运动;The rotary conveying system, set horizontally, in the form of a ring, is placed on the filler side of the vertical vulcanizer. Several tooling boards are installed on the rotary conveying system for placing the tire mold; each of the tooling boards can be supported by the rotary conveying system drive for circular motion;

填料系统,沿垂直于立式硫化机的填料方向可活动的设置于回转输送系统上方,用于将工装板上胎模送至立式硫化机;The filling system is movably arranged above the rotary conveying system along the filling direction perpendicular to the vertical vulcanizing machine, and is used to send the tire mold on the tooling plate to the vertical vulcanizing machine;

取料系统,沿垂直于立式硫化机的填料方向可活动的设置于回转输送系统上方,用于将硫化机内物料取出置于出料输送系统。The reclaiming system is movably arranged above the rotary conveying system along the filling direction perpendicular to the vertical vulcanizer, and is used to take out the material in the vulcanizer and place it in the discharge conveying system.

通过采用上述技术方案,工作时,将胎模置于工装板上,然后通过回转输送系统带动工装板进行连接回转,当需要进行上料时,通过填料系统运动至立式硫化机的填料处,将工装板上胎模送至立式硫化机内进行硫化处理,取下胎模的工装板继续随回转输送系统回转,操作人员将新的胎模随工装板的回转继续置于工装板即可实现连续的上料,当硫化机内轮胎硫化完成后,填料系统移动让位,取料系统移动至立式硫化机的填料侧,取出立式硫化机的内硫化完成的轮胎然后放下轮胎与胎模实现出料,然后再通过填料系统进行上料即可,如此往复重复上述步骤实现轮胎的连续硫化加工,提高了轮胎硫化的填取效率。By adopting the above technical solution, when working, the tire mold is placed on the tooling plate, and then the tooling plate is driven to connect and rotate through the rotary conveying system. The tire mold on the tooling plate is sent to the vertical vulcanizing machine for vulcanization treatment. The tooling plate from which the tire mold is removed continues to rotate with the rotary conveying system. The operator can continue to place the new tire mold on the tooling plate with the rotation of the tooling plate. To achieve continuous feeding, when the tire in the vulcanizing machine is vulcanized, the filler system moves to give way, the reclaiming system moves to the filler side of the vertical vulcanizing machine, and the tire that has been vulcanized in the vertical vulcanizing machine is taken out and then put down the tire and the tire. The mold is discharged, and then the material is loaded through the filling system. In this way, the above steps are repeated to realize the continuous vulcanization processing of the tire, which improves the filling efficiency of the tire vulcanization.

可选的,轮胎硫化生产线还包括:Optionally, the tire curing line also includes:

所述出料输送系统,置于立式硫化机的填料侧与所述回转输送系统之间,所述出料输送系统的输送方向垂直于立式硫化机的填料方向。The discharge conveying system is placed between the filler side of the vertical vulcanizer and the rotary conveying system, and the conveying direction of the discharge conveying system is perpendicular to the filling direction of the vertical vulcanizer.

通过采用上述技术方案,取出的轮胎与胎模将可以置于出料输送系统上侧,然后通过出料输送系统快速的完成出料。By adopting the above technical solution, the taken out tires and tire molds can be placed on the upper side of the discharge conveying system, and then the discharge is completed quickly through the discharge conveying system.

可选的,所述填料系统包括:Optionally, the packing system includes:

水平活动架,沿垂直于立式硫化机的填料方向可活动的设置于回转输送系统的上方;The horizontal movable frame is movably arranged above the rotary conveying system along the filling direction perpendicular to the vertical vulcanizer;

竖直活动臂,可竖直运动的设置于水平活动架;The vertical movable arm can be vertically moved on the horizontal movable frame;

水平活动臂,可趋向立式硫化机方向运动的设置于竖直活动臂;The horizontal movable arm, which can move toward the vertical vulcanizing machine, is arranged on the vertical movable arm;

填料装置,设置于水平活动臂,用于夹持工装板上内胎送至立式硫化机。The packing device is arranged on the horizontal movable arm, which is used to clamp the inner tube on the tooling plate and send it to the vertical vulcanizing machine.

通过采用上述技术方案,当需要填料时,通过水平活动架移动至立式硫化机的填料口位置处,通过竖直活动臂带动填料装置向下运动,并通过水平活动臂带动填料装置趋向立式硫化机方向运动,将回转输送系统上置于侧工装板上侧的胎模取下,然后再通过竖直活动臂与水平活动臂共同配合带动填料装置有进行水平方向与竖直方向的运动,即可将胎模送至立式硫化机内,随回转输送系统的连续转动,通过填料装置不断的夹持新的胎模送至立式硫化机内的不同工作区域,即可实现立式硫化机的填料过程。By adopting the above technical solution, when filling is required, the horizontal movable frame is moved to the position of the filling port of the vertical vulcanizing machine, the vertical movable arm drives the filling device to move downward, and the horizontal movable arm drives the filling device to tend to the vertical type. The vulcanizer moves in the direction, and the tire mold placed on the upper side of the side tooling plate on the rotary conveying system is removed, and then the vertical movable arm and the horizontal movable arm cooperate to drive the filling device to move in the horizontal and vertical directions. The tire mold can be sent to the vertical vulcanizing machine, and with the continuous rotation of the rotary conveying system, the new tire mold is continuously clamped by the filling device and sent to different working areas in the vertical vulcanizing machine, and the vertical vulcanization can be realized. filling process of the machine.

可选的,所述填料装置包括:Optionally, the filling device includes:

横架,长度方向垂直于所述水平活动臂的运动方向,所述横架连接于所述水平活动臂;a horizontal frame, the length direction of which is perpendicular to the movement direction of the horizontal movable arm, and the horizontal frame is connected to the horizontal movable arm;

两摆臂,置于所述横架靠近立式硫化机的一侧,所述摆臂的长度方向垂直于所述横架的长度方向,两组所述摆臂分别铰接于横架的两端;Two swing arms are placed on the side of the horizontal frame close to the vertical vulcanizing machine, the length direction of the swing arm is perpendicular to the length direction of the horizontal frame, and the two groups of the swing arms are respectively hinged to both ends of the horizontal frame ;

两夹持板,分别连接于摆臂远离横架的一侧;Two clamping plates, respectively connected to the side of the swing arm away from the horizontal frame;

一第一伸缩缸,轴线方向垂直于所述横架的长度方向,所述第一伸缩缸固定于所述横架;a first telescopic cylinder, the axis direction of which is perpendicular to the length direction of the horizontal frame, and the first telescopic cylinder is fixed to the horizontal frame;

两连杆,分别置于两所述摆臂与所述第一伸缩缸的伸缩杆之间,所述摆臂的两端分别铰接于所述连杆与所述第一伸缩缸的伸缩杆。Two connecting rods are respectively placed between the two swing arms and the telescopic rods of the first telescopic cylinder, and both ends of the swing arms are respectively hinged to the connecting rods and the telescopic rods of the first telescopic cylinder.

通过采用上述技术方案,工作时,第一伸缩缸伸缩,带动两连杆摆动,即可带动两摆臂趋向相互靠近或远离的方向运动,从而带动两夹持板趋向相互就靠近或远离的方向运动,实现胎模的夹持或放下。By adopting the above technical solution, during operation, the first telescopic cylinder expands and contracts to drive the two connecting rods to swing, so as to drive the two swing arms to move in the direction of approaching or moving away from each other, thereby driving the two clamping plates to move in the direction of approaching or moving away from each other. Movement to achieve clamping or laying down of the tire mold.

可选的,所述填料装置沿所述水平活动臂的运动方向活动连接于所述水平活动臂;Optionally, the filler device is movably connected to the horizontal movable arm along the movement direction of the horizontal movable arm;

所述填料臂上固定有驱动机构,驱动机构用于驱动填料装置运动。A drive mechanism is fixed on the filler arm, and the drive mechanism is used to drive the filler device to move.

通过采用上述技术方案,驱动机构带动填料装置趋向立式硫化机或远离立式硫化机的方向运动,实现填料装置的位置调节,能够进一步的提高填料装置的运动距离,减少水平活动臂的长度,节省空间,满足工作需求。By adopting the above technical solution, the driving mechanism drives the packing device to move towards the vertical vulcanizing machine or away from the vertical vulcanizing machine, so as to realize the position adjustment of the packing device, which can further increase the moving distance of the packing device and reduce the length of the horizontal movable arm. Save space and meet work needs.

可选的,所述取料系统包括:Optionally, the reclaiming system includes:

水平活动架,沿垂直于立式硫化机的填料方向可活动的设置于回转输送系统的上方;The horizontal movable frame is movably arranged above the rotary conveying system along the filling direction perpendicular to the vertical vulcanizer;

竖直活动臂,可竖直运动的设置于水平活动架;The vertical movable arm can be vertically moved on the horizontal movable frame;

水平活动臂,可趋向立式硫化机方向运动的设置于竖直活动臂;The horizontal movable arm, which can move toward the vertical vulcanizing machine, is arranged on the vertical movable arm;

取料装置,设置于水平活动臂,用于取出硫化机内硫化后轮胎。The reclaiming device is arranged on the horizontal movable arm, and is used to take out the vulcanized tire in the vulcanizing machine.

通过采用上述技术方案,当需要取料时,通过水平活动架移动至立式硫化机的填料口位置处,通过竖直活动臂带动取料装置向下运动,并通过水平活动臂带动取料装置趋向立式硫化机方向运动,将硫化完成的轮胎取出后,再通过竖直活动臂与水平活动臂共同配合带动取料装置有进行水平方向与竖直方向的运动,即可将取出的轮胎送至出料输送系统上,轮胎即可通过出料输送系统送出,而取料装置继续复位,再重复上述步骤,将立式硫化机另一工作区域内的轮胎取出送至出料输送系统,连续工作,即可实现立式硫化机的取料过程。By adopting the above technical solution, when the material needs to be reclaimed, the horizontal movable frame is moved to the position of the filling port of the vertical vulcanizer, the vertical movable arm drives the reclaiming device to move downward, and the horizontal movable arm drives the reclaiming device It tends to move in the direction of the vertical vulcanizing machine. After the vulcanized tire is taken out, the vertical movable arm and the horizontal movable arm cooperate to drive the reclaiming device to move in the horizontal and vertical directions, and the taken out tire can be sent to the machine. To the discharge conveying system, the tires can be sent out through the discharge conveying system, and the reclaiming device continues to reset, and the above steps are repeated to take out the tires in another working area of the vertical vulcanizer and send them to the discharge conveying system, continuously. Work, the reclaiming process of the vertical vulcanizer can be realized.

可选的,所述取料装置包括:Optionally, the reclaiming device includes:

承接板,连接于所述水平活动臂下侧;a receiving plate, connected to the lower side of the horizontal movable arm;

两内撑板,沿垂直于水平活动臂的运动方向相对设置于承接板,两所述内撑板均沿垂直于水平活动臂的运动方向活动连接于承接板;The two inner support plates are oppositely arranged on the receiving plate along the movement direction perpendicular to the horizontal movable arm, and the two inner support plates are movably connected to the receiving plate along the movement direction perpendicular to the horizontal movable arm;

一第二伸缩缸,固定于承接板,所述第二伸缩缸的轴线方向垂直于两压板的活动板方向;a second telescopic cylinder, fixed on the receiving plate, the axis direction of the second telescopic cylinder is perpendicular to the direction of the movable plate of the two pressing plates;

两摆动臂,分别设置于所第二伸缩缸与两所述内撑板之间,所述摆动臂的两端分别铰接于所述内撑板与所述第二伸缩缸的伸缩杆。Two swing arms are respectively arranged between the second telescopic cylinder and the two inner support plates, and two ends of the swing arms are respectively hinged to the inner support plate and the telescopic rods of the second telescopic cylinder.

通过采用上述技术方案,工作时,第二伸缩缸带动伸缩杆单向运动,能够带动两摆动臂摆动,从而带动两撑板趋向相互靠近的方向运动,同时配和竖直活动臂与水平活动臂运动,即可将内撑板插设于硫化后轮胎的上侧,然后通过第二伸缩杆反向运动,带动两内撑板趋向相互远离的方向运动,即可撑住轮胎的内侧,然后通过竖直活动臂与活动升降臂的运动,即可将硫化完成的轮胎从立式硫化机取出,且采用的内撑板内撑轮胎,一方面取料装置的整体厚度小,尺寸小,解决了立式硫化机各工作区域高度小取料难的问题,采用的内撑板内撑取料,解决的立式硫化机各工作区域宽度小,取料难的问题,综上整体,解决了立式硫化机工作区域小取料难的问题。By adopting the above technical solution, during operation, the second telescopic cylinder drives the telescopic rod to move in one direction, which can drive the two swing arms to swing, thereby driving the two support plates to move in the direction of approaching each other, and at the same time, the vertical movable arm and the horizontal movable arm are matched. The inner support plate can be inserted on the upper side of the vulcanized tire, and then the second telescopic rod moves in the opposite direction to drive the two inner support plates to move in the direction of moving away from each other, so as to support the inner side of the tire, and then pass The movement of the vertical movable arm and the movable lifting arm can take out the vulcanized tire from the vertical vulcanizing machine, and the inner support plate is used to support the tire. On the one hand, the overall thickness and size of the reclaiming device are small, which solves the problem of The height of each working area of the vertical vulcanizer is small and it is difficult to reclaim the material. The inner support plate used to support the reclaiming solves the problem that the width of each working area of the vertical vulcanizer is small and the material is difficult to reclaim. The problem that the working area of the vulcanizer is small and difficult to take out.

可选的,所述取料装置沿所述水平活动臂的运动方向活动连接于所述水平活动臂;Optionally, the reclaiming device is movably connected to the horizontal movable arm along the movement direction of the horizontal movable arm;

所述水平活动臂上设置有驱动机构,驱动机构能够驱动所述取料装置运动。A driving mechanism is provided on the horizontal movable arm, and the driving mechanism can drive the reclaiming device to move.

通过采用上述技术方案,驱动机构带动取料装置趋向立式硫化机或远离立式硫化机的方向运动,实现取料装置的位置调节,能够进一步的提高取料装置的运动距离,减少水平活动臂的长度,节省空间,满足工作需求。By adopting the above technical solution, the driving mechanism drives the reclaiming device to move towards the vertical vulcanizing machine or away from the vertical vulcanizing machine, realizing the position adjustment of the reclaiming device, which can further increase the moving distance of the reclaiming device and reduce the horizontal movable arm. length, save space, and meet work needs.

可选的,回转输送系统包括:Optionally, the rotary conveyor system includes:

上料输送装置,设置于所述出料输送系统远离立式硫化机的一侧,所述上料输送装置与所述出料输送系统的输送方向相互平行;The feeding conveying device is arranged on the side of the discharging conveying system away from the vertical vulcanizer, and the conveying directions of the feeding conveying device and the discharging conveying system are parallel to each other;

回料输送装置,设置于所述上料输送装置远离出料输送系统的一侧,所述出料输送系统的输送方向与所述上料输送装置的输送方向相反;The return conveying device is arranged on the side of the feeding conveying device away from the discharging conveying system, and the conveying direction of the discharging conveying system is opposite to the conveying direction of the feeding conveying device;

换向输送装置,设置于所述上料输送装置与所述回料输送装置的一端,用于将上料输送装置的工装板输送至回料输送装置;The reversing conveying device is arranged at one end of the feeding conveying device and the returning conveying device, and is used for conveying the tooling plate of the feeding conveying device to the returning conveying device;

填料输送装置,设置于所述上料输送装置与所述回料输送装置远离换向输送装置的一端,用于将所述回料输送装置上的工装板输送至上料输送装置。The filler conveying device is arranged at one end of the feeding conveying device and the returning conveying device away from the reversing conveying device, and is used for conveying the tooling plate on the returning conveying device to the feeding conveying device.

通过采用上述技术方案,工作时,工装板可以通过上料输送装置,输送至换向输送装置,再由换向输送装置送至回料输送装置,然后再由回料输送装置送至填料输送装置,最后,再通过填料输送装置重新送至上料输送装置,完成工装板的循环,而工作人员只需在任意一个位置,将胎模连续的置于输送过来的工装板即可,实现所有工装板上胎模的连续上料。By adopting the above technical solution, during operation, the tooling plate can be conveyed to the reversing conveying device through the feeding conveying device, and then sent to the returning conveying device by the reversing conveying device, and then sent to the filling conveying device by the returning conveying device , and finally, it is re-sent to the feeding and conveying device through the filler conveying device to complete the cycle of the tooling plate, and the staff only needs to place the tire mold continuously on the conveyed tooling plate at any position to realize all the tooling plates. Continuous feeding of the upper tire mold.

可选的,所述填料输送装置与回料输送装置之间均设置有升降架;Optionally, a lifting frame is provided between the filler conveying device and the returning conveying device;

所述升降架上设置有能够竖直运动的升降输送台,所述升降输送台能够联接所述回料输送装置与所述填料输送装置,或联接所述填料输送装置与所述上料输送装置。The lift frame is provided with a lift conveying platform capable of vertical movement, and the lift conveying platform can connect the return conveying device and the filler conveying device, or connect the filler conveying device and the loading conveying device .

通过采用上述技术方案,当工装板由回料输送装置送至填料输送装置时,将会经过升降架,然后送至升降输送台,然后,升降输送台上升至合适高度,工作人员即可直接站立而无需弯腰即可将胎模置于工装板上,实现胎模的上料,然后升降输送台上侧安装胎模的工装板即可直接送至填料输送装置,然后,再通过填料输送装置送至上料输送装置即可。By adopting the above technical solution, when the tooling plate is sent from the return conveying device to the filling conveying device, it will pass through the lifting frame and then be sent to the lifting and conveying platform. Then, the lifting and conveying platform will rise to a suitable height, and the staff can stand directly. The tire mold can be placed on the tooling plate without bending over to realize the feeding of the tire mold, and then the tooling plate with the tire mold installed on the upper side of the lifting and conveying table can be directly sent to the filler conveying device, and then passed through the filler conveying device. It can be sent to the feeding conveyor.

综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:

工作时,将胎模置于工装板上,然后通过回转输送系统带动工装板进行连接回转,当需要进行上料时,通过填料系统运动至立式硫化机的填料处,将工装板上胎模送至立式硫化机内进行硫化处理,取下胎模的工装板继续随回转输送系统回转,操作人员将新的胎模随工装板的回转继续置于工装板即可实现连续的上料,当硫化机内轮胎硫化完成后,填料系统移动让位,取料系统移动至立式硫化机的填料侧,取出立式硫化机的内硫化完成的轮胎置于出料输送系统即可完成出料,然后再通过填料系统进行上料即可,如此往复重复上述步骤实现轮胎的连续硫化加工,提高了轮胎硫化的填取效率;When working, place the tire mold on the tooling plate, and then drive the tooling plate to connect and rotate through the rotary conveying system. When the material needs to be loaded, it is moved to the filler of the vertical vulcanizing machine through the filling system, and the tire mold is placed on the tooling plate. It is sent to the vertical vulcanizing machine for vulcanization treatment, and the tooling plate from which the tire mold is removed continues to rotate with the rotary conveying system. When the tire vulcanization in the vulcanizing machine is completed, the filler system moves to give way, the reclaiming system moves to the filler side of the vertical vulcanizing machine, and the tire that has been vulcanized in the vertical vulcanizing machine is taken out and placed in the discharging conveying system to complete the discharging. , and then feeding through the filling system, so that the above steps are repeated to realize the continuous vulcanization of the tire, which improves the filling efficiency of the tire vulcanization;

当需要填料时,通过水平活动架移动至立式硫化机的填料口位置处,通过竖直活动臂带动填料装置向下运动,并通过水平活动臂带动填料装置趋向立式硫化机方向运动,将回转输送系统上置于侧工装板上侧的胎模取下,然后再通过竖直活动臂与水平活动臂共同配合带动填料装置有进行水平方向与竖直方向的运动,即可将胎模送至立式硫化机内,随回转输送系统的连续转动,通过填料装置不断的夹持新的胎模送至立式硫化机内的不同工作区域,即可实现立式硫化机的填料过程;When filling is required, move the horizontal movable frame to the position of the filling port of the vertical vulcanizing machine, drive the filling device to move downward through the vertical movable arm, and drive the filling device to move in the direction of the vertical vulcanizing machine through the horizontal movable arm. The tire mold placed on the upper side of the side tooling plate on the rotary conveying system is removed, and then the vertical movable arm and the horizontal movable arm cooperate to drive the filling device to move in the horizontal and vertical directions, and the tire mold can be sent In the vertical vulcanizing machine, with the continuous rotation of the rotary conveying system, the new tire mold is continuously clamped by the filling device and sent to different working areas in the vertical vulcanizing machine, and the filling process of the vertical vulcanizing machine can be realized;

当需要取料时,通过水平活动架移动至立式硫化机的填料口位置处,通过竖直活动臂带动取料装置向下运动,并通过水平活动臂带动取料装置趋向立式硫化机方向运动,将硫化完成的轮胎取出后,再通过竖直活动臂与水平活动臂共同配合带动取料装置有进行水平方向与竖直方向的运动,即可将取出的轮胎送至出料输送系统上,轮胎即可通过出料输送系统送出,而取料装置继续复位,再重复上述步骤,将立式硫化机另一工作区域内的轮胎取出送至出料输送系统,连续工作,即可实现立式硫化机的取料过程。When the material needs to be reclaimed, move the horizontal movable frame to the position of the filling port of the vertical vulcanizing machine, drive the reclaiming device to move downward through the vertical movable arm, and drive the reclaiming device to the direction of the vertical vulcanizing machine through the horizontal movable arm After the vulcanized tire is taken out, the vertical movable arm and the horizontal movable arm are used together to drive the reclaiming device to move in the horizontal and vertical directions, and the taken out tire can be sent to the discharge conveying system. , the tires can be sent out through the discharge conveying system, and the reclaiming device continues to reset, and the above steps are repeated to take out the tires in another working area of the vertical vulcanizer and send them to the discharge conveying system. The reclaiming process of the vulcanizer.

附图说明Description of drawings

图1是本申请实施例的轮胎硫化生产线的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the tire vulcanization production line of the embodiment of the present application;

图2是本申请实施例的轮胎硫化生产线中回转输送系统的结构示意图;Fig. 2 is the structural representation of the rotary conveying system in the tire vulcanization production line of the embodiment of the present application;

图3是本申请实施例的轮胎硫化生产线中填料系统和取料系统的结构示意图;3 is a schematic structural diagram of a filler system and a reclaiming system in the tire vulcanization production line of the embodiment of the present application;

图4是本申请实施例的轮胎硫化生产线中驱动单元的结构示意图;4 is a schematic structural diagram of a drive unit in a tire vulcanization production line according to an embodiment of the present application;

图5是本申请实施例的轮胎硫化生产线中填料装置的结构示意图;5 is a schematic structural diagram of a filler device in a tire vulcanization production line according to an embodiment of the present application;

图6是本申请实施例的轮胎硫化生产线中取料装置的结构示意图;Fig. 6 is the structural representation of the reclaiming device in the tire vulcanization production line of the embodiment of the present application;

图7是本申请实施例的轮胎硫化生产线中内撑板的结构示意图。FIG. 7 is a schematic structural diagram of an inner support plate in a tire vulcanization production line according to an embodiment of the present application.

附图标记说明:1、出料输送系统;11、水平输送模块;111、第一架体;112、水平输送带;12、倾斜输送模块;121、第二架体;122、倾斜输送带;2、回转输送系统;21、上料输送装置;211、第一固定架;212、输送条;213、驱动辊;22、换向输送装置;221、第二固定架;222、电动辊筒;23、回料输送装置;24、填料输送装置;25、升降输送装置;251、升降板;252、换向输送带;26、升降架;261、升降台;262、换位输送带;3、工装板;31、定位盘;32、定位缺口;4、支撑装置;41、横梁;411、第一齿条;42、立柱;5、填料系统;51、横架;52、摆臂;521、摆杆;53、夹持板;531、夹齿;532、夹持槽;54、第一伸缩缸;55、连杆;6、取料系统;61、承接板;611、滑槽;612、滑柱;613、让位槽;62、内撑板;621、滑套;622、转动柱;63、第二伸缩缸;64、摆动臂;65、压板;7、驱动单元;71、水平活动架;711、第一伺服电机;712、第一齿轮;713、第二伺服电机;714、第二齿轮;72、竖直活动臂;721、第二齿条;723、导轨架;724、第三伺服电机;725、第三齿轮;73、水平活动臂;731、第三齿条;74、滑台;741、带轮;742、传动带;743、第四伺服电机。Description of reference numerals: 1. Outlet conveying system; 11. Horizontal conveying module; 111, First frame body; 112, Horizontal conveying belt; 12, Inclined conveying module; 121, Second frame body; 2. Rotary conveying system; 21. Feeding conveying device; 211, First fixing frame; 212, Conveying bar; 213, Driving roller; 22, Reversing conveying device; 221, Second fixing frame; 222, Electric roller; 23. Return conveying device; 24. Filling conveying device; 25. Elevating conveying device; 251, Elevating plate; 252, Reversing conveyor belt; 26, Elevating frame; 261, Elevating table; Tooling plate; 31, positioning plate; 32, positioning notch; 4, supporting device; 41, beam; 411, first rack; 42, column; 5, packing system; 51, horizontal frame; 52, swing arm; 521, Swing rod; 53, clamping plate; 531, clamping teeth; 532, clamping groove; 54, first telescopic cylinder; 55, connecting rod; 6, reclaiming system; 61, receiving plate; 611, chute; 612, Sliding column; 613, give way slot; 62, inner support plate; 621, sliding sleeve; 622, rotating column; 63, second telescopic cylinder; 64, swing arm; 65, pressure plate; 7, drive unit; 71, horizontal movement frame; 711, the first servo motor; 712, the first gear; 713, the second servo motor; 714, the second gear; 72, the vertical movable arm; 721, the second rack; 723, the rail frame; 724, the first Three servo motors; 725, the third gear; 73, the horizontal movable arm; 731, the third rack; 74, the sliding table; 741, the pulley; 742, the transmission belt; 743, the fourth servo motor.

具体实施方式Detailed ways

以下结合附图1-7对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-7.

本申请实施例公开一种轮胎硫化生产线,主要应用于轮胎硫化生产的领域。The embodiment of the present application discloses a tire vulcanization production line, which is mainly used in the field of tire vulcanization production.

参照图1,一种轮胎硫化生产线,包括出料输送系统1、回转输送系统2以及移动夹取单元。Referring to Figure 1, a tire vulcanization production line includes a discharge conveying system 1, a rotary conveying system 2 and a mobile clamping unit.

在进行生产线搭设时,首先将多个立式硫化机沿同一直线排列,并使多个立式硫化机的填料侧均朝向同侧。然后将出料输送系统1横设于多个立式硫化机的出料侧,并使出料输送系统1的输送方向与多个立式硫化机的摆放方向相同,如此,在立式硫化机硫化完成的轮胎便可在取出后直接置于出料输送系统1输送出。When setting up the production line, firstly, multiple vertical vulcanizers are arranged along the same straight line, and the filler sides of the multiple vertical vulcanizers are all facing the same side. Then, the discharge conveying system 1 is arranged horizontally on the discharge side of the multiple vertical vulcanizers, and the conveying direction of the discharge conveying system 1 is the same as the placement direction of the multiple vertical vulcanizers. The machine-vulcanized tire can be directly placed in the discharge conveying system 1 to be conveyed out after being taken out.

而回转输送系统2设置于出料输送系统1远离立式硫化机的一侧,用于承载胎模,实现胎模的回转输送与上料,移动夹取单元设置于回转输送系统2上侧,用于实现将回转输送系统2上的胎模送至各立式硫化机,以及用于实现将硫化机内硫化完成的胎模和胎模取出后送至出料输送系统1,完成出料。The rotary conveying system 2 is arranged on the side of the discharging conveying system 1 away from the vertical vulcanizing machine, which is used to carry the tire mold and realize the rotary conveying and feeding of the tire mold. It is used to realize the delivery of the tire mold on the rotary conveying system 2 to each vertical vulcanizing machine, and to realize the realization of taking out the tire mold and the tire mold that have been vulcanized in the vulcanizing machine and then sending them to the discharging conveying system 1 to complete the discharging.

以下详细说明出料输送系统1、回转输送系统2以及移动夹取单元的详细结构。The detailed structures of the discharge conveying system 1 , the rotary conveying system 2 and the mobile gripping unit will be described in detail below.

参照图1,出料输送系统1主要包括若干个水平输送模块11以及一倾斜输送模块12拼接而成。多个水平输送模块11均沿其长度方向首尾排列,且多个水平输送模块11的输送方向相同,而倾斜输送模块12沿水平输送模块11的输送方向设置于多个水平输送模块11的输送方向一端,且倾斜输送模块12的输送方向与水平输送模块11的输送方向相同。Referring to FIG. 1 , the discharge conveying system 1 mainly includes a plurality of horizontal conveying modules 11 and an inclined conveying module 12 spliced together. The plurality of horizontal conveying modules 11 are arranged end to end along their length direction, and the conveying directions of the plurality of horizontal conveying modules 11 are the same. one end, and the conveying direction of the inclined conveying module 12 is the same as the conveying direction of the horizontal conveying module 11 .

参照图1,水平输送模块11均包括第一架体111,第一架体111上均设置有与其长度方向相同的水平输送带112以及驱动水平输送带112连续转动的第一驱动元件,如驱动电机。倾斜输送模块12包括上侧倾斜设置的第二架体121,且第二架体112的较底端靠近第一架体111,第二架体121的上侧设置于与其上侧倾斜方向相同的倾斜输送带122以及驱动倾斜输送带122连续转动的第二驱动元件,如驱动电机。Referring to FIG. 1 , the horizontal conveying modules 11 each include a first frame body 111, and the first frame bodies 111 are provided with a horizontal conveying belt 112 having the same length direction and a first driving element that drives the horizontal conveying belt 112 to rotate continuously, such as driving motor. The inclined conveying module 12 includes a second frame body 121 inclined on the upper side, and the lower end of the second frame body 112 is close to the first frame body 111 , and the upper side of the second frame body 121 is disposed in the same direction as the inclination direction of the upper side. The inclined conveyor belt 122 and a second driving element that drives the inclined conveyor belt 122 to rotate continuously, such as a drive motor.

参照图1,倾斜输送带122的较低一端与水平输送带112的相接,且水平输送带112的高度不高于立式硫化机的填料侧最低侧,而倾斜输送带122的较高侧根据工作人员的身高合理设置,以能满足工作人员不弯腰即可方便的取下倾斜设输送带送出的胎模为准。1, the lower end of the inclined conveyor belt 122 is connected to the horizontal conveyor belt 112, and the height of the horizontal conveyor belt 112 is not higher than the lowest side of the filler side of the vertical vulcanizer, while the higher side of the inclined conveyor belt 122 It is set reasonably according to the height of the staff, so that the staff can easily remove the tire mold sent by the inclined conveyor belt without bending over.

参照图1,当轮胎硫化完成后,通过移动夹取单元可以将各立式硫化机内硫化完成后与胎模一体的轮胎取出,然后放置于各硫化机填料口方向的水平输送模块11上侧,然后,通过多个水平输送模块11将轮胎依次输送倾斜输送模块12,倾斜输送模块12再将轮胎输送至工作人员手工能够操作位置,将硫化完的轮胎与胎模分离即可。Referring to Figure 1, when the tire vulcanization is completed, the tires integrated with the tire mold after the completion of vulcanization in each vertical vulcanizing machine can be taken out by moving the clamping unit, and then placed on the upper side of the horizontal conveying module 11 in the direction of the filling port of each vulcanizing machine. Then, the tires are sequentially conveyed to the inclined conveying module 12 through a plurality of horizontal conveying modules 11, and the inclined conveying module 12 then conveys the tires to a position where the staff can manually operate, and the vulcanized tires can be separated from the tire mold.

参照图1和图2,回转输送系统2主要包括首尾相连呈环形的上料输送装置21、换向输送装置22、回料输送装置23以及填料输送装置24。回料输送装置23上还设置有若干呈矩形的工装板3,多个工装板3能够通过上料输送装置21、换向输送装置22、回料输送装置23以及填料输送装置24连续不断的回转。Referring to FIGS. 1 and 2 , the rotary conveying system 2 mainly includes a feeding conveying device 21 , a reversing conveying device 22 , a returning conveying device 23 and a filling conveying device 24 which are connected end to end in a ring shape. The return conveying device 23 is also provided with a number of rectangular tooling plates 3, and the plurality of tooling plates 3 can be continuously rotated through the feeding conveying device 21, the reversing conveying device 22, the returning conveying device 23 and the filling conveying device 24. .

参照图1和图2,工装板3上侧用于放置胎模,为便于胎模的定位,工装板3上一体成型有定位盘31,定位盘31的周面一侧设置有定位缺口32。放置胎模时,可以直接将带有气嘴的环形状的胎模套设于定位盘31上,并使胎模的气嘴插设于定位缺口32内,从而实现胎模与工装板3的相对位置的限位,以便于胎模在工装板3上输送时,不会相对于工装板3移动,保证后续胎模的精准上料。上料输送装置21与回料输送装置23相互平行均沿出料输送系统1的长度方向设置,且上料输送系统的输送方向与出来输送系统的输送方向相反,而回转输送系统2的输送方向与出料输送系统1的输送方向相同,为保证各立式硫化机的方便上料,上料输送系统的与出料输送系统1的长度均应不小于多个立式硫化机的排列长度。1 and 2 , the upper side of the tooling plate 3 is used to place the tire mold. In order to facilitate the positioning of the tire mold, a positioning plate 31 is integrally formed on the tooling plate 3 , and a positioning notch 32 is provided on one side of the peripheral surface of the positioning plate 31 . When placing the tire mold, the ring-shaped tire mold with the air nozzle can be directly set on the positioning plate 31, and the air nozzle of the tire mold can be inserted into the positioning gap 32, so as to realize the connection between the tire mold and the tooling plate 3. The relative position is limited so that when the tire mold is conveyed on the tooling plate 3, it will not move relative to the tooling plate 3, so as to ensure the accurate feeding of the subsequent tire mold. The feeding conveying device 21 and the returning conveying device 23 are parallel to each other and are arranged along the length direction of the discharging conveying system 1, and the conveying direction of the feeding conveying system is opposite to that of the outgoing conveying system, while the conveying direction of the rotary conveying system 2 The conveying direction is the same as that of the discharge conveying system 1. In order to ensure the convenient feeding of each vertical vulcanizer, the length of the feeding conveying system and the discharging conveying system 1 should not be less than the arrangement length of multiple vertical vulcanizers.

参照图1和图2,上料输送装置21与回料输送装置23均包括两水平设置的第一固定架211,第一固定架211的长度方向均与出料输送系统1的输送方向相同,两第一固定架211的相互一侧均套设有与其长度方向相同的输送条212,且输送条212的上侧高度均低于第一固定架211的高度。为保证工装板3的输送与定位,应设置在将工装板3置于两第一固定之间的输送条212上侧时,两输送条212之间距离应能够保证两输送条212上侧能够抵接于工装板3,而两第一固定架211之间的距离应保持能够抵接于工装板3的相互远离侧,从而给可以保证工装板3在输送过程不会偏移。1 and 2 , the feeding conveying device 21 and the returning conveying device 23 both include two horizontally arranged first fixing frames 211 , and the length direction of the first fixing frames 211 is the same as the conveying direction of the discharging conveying system 1 . Conveyor bars 212 with the same length direction are sleeved on each side of the two first fixing frames 211 , and the heights of the upper sides of the conveying bars 212 are all lower than the height of the first fixing frames 211 . In order to ensure the transportation and positioning of the tooling plate 3, it should be set on the upper side of the conveying bar 212 when the tooling plate 3 is placed between the two first fixings, and the distance between the two conveying bars 212 should be able to ensure that the upper side of the two conveying bars 212 Abutting on the tooling plate 3, and the distance between the two first fixing brackets 211 should be kept so as to be able to abut on the far side of the tooling plate 3, so as to ensure that the tooling plate 3 will not shift during the conveying process.

参照图1和图2,两第一固定架211端部之间均转动连接有驱动辊213,驱动辊213的轴线方向垂直于输送条212的长度方向,且两输送条212的相同一端分别套设于同一驱动辊213的两端。两第一固定架211对应一驱动辊213的一端设置有第三驱动元件,第三驱动元件能够驱动驱动辊213转动,如驱动电机。工作时,第三驱动元件带动一驱动辊213转动,即可带动两第一固定架211的两输送条212同步转动,1 and 2 , a driving roller 213 is rotatably connected between the ends of the two first fixing frames 211, the axis direction of the driving roller 213 is perpendicular to the length direction of the conveying bar 212, and the same ends of the two conveying bars 212 are respectively sleeved It is provided on both ends of the same driving roller 213 . One end of the two first fixing frames 211 corresponding to a driving roller 213 is provided with a third driving element, and the third driving element can drive the driving roller 213 to rotate, such as a driving motor. During operation, the third driving element drives a driving roller 213 to rotate, which can drive the two conveying bars 212 of the two first fixing frames 211 to rotate synchronously.

参照图1和图2,换向输送装置22设置于上料输送装置21和回料输送装置23的一端,填料输送装置24设置于上料输送装置21和回料输送装置23的另一端,换向输送装置22与填料输送装置24的长度方向均垂直于上料输送装置21和回料输送装置23长度方向,且换向输送装置22与填料输送装置24均用于联接上料输送装置21和回料输送装置23。1 and 2, the reversing conveying device 22 is arranged at one end of the feeding conveying device 21 and the material returning conveying device 23, and the filler conveying device 24 is arranged at the other end of the feeding conveying device 21 and the returning conveying device 23, and the changing The length directions of the forward conveying device 22 and the filling conveying device 24 are both perpendicular to the length direction of the feeding conveying device 21 and the returning conveying device 23, and the reversing conveying device 22 and the filling conveying device 24 are both used to connect the feeding conveying device 21 and the feeding conveying device 23. Return conveyor 23.

参照图1和图2,换向输送装置22的输送方向为由上料输送装置21的一端向回料输送装置23一端方向输送,且填料输送装置24的输送方向由回料输送装置23一端向上料输送装置21一端方向输送。从而通过上料输送装置21、换向输送装置22、回料输送装置23以及填料输送装置24实现回转输送系统2的回转输送。1 and 2 , the conveying direction of the reversing conveying device 22 is conveyed from one end of the feeding conveying device 21 to one end of the returning conveying device 23 , and the conveying direction of the filling conveying device 24 is from one end of the returning conveying device 23 upward. The material conveying device 21 is conveyed in one end direction. Therefore, the rotary conveying system 2 is realized by the feeding conveying device 21 , the reversing conveying device 22 , the returning conveying device 23 and the filling conveying device 24 .

参照图1和图2,换向输送装置22与填料输送装置24均包括第二固定架221,第二固定架221的长度方向垂直于出料输送系统1的长度方向,第二固定架221上均设置有多个电动辊筒222,各电动辊筒222的轴线方向均垂直于第二固定架221的长度方向,且多个电动辊筒222均沿第二固定架221的长度方向排列。工作时,多个电动辊筒222相互配合,即可实现工装板3的输送。1 and 2 , the reversing conveying device 22 and the filling conveying device 24 both include a second fixing frame 221 , the length direction of the second fixing frame 221 is perpendicular to the length direction of the discharging conveying system 1 , and the second fixing frame 221 is on the second fixing frame 221 . A plurality of motorized rollers 222 are provided, and the axial direction of each motorized roller 222 is perpendicular to the length direction of the second fixing frame 221 , and the plurality of motorized rollers 222 are arranged along the length direction of the second fixing frame 221 . During operation, the plurality of electric rollers 222 cooperate with each other, so that the conveying of the tooling plate 3 can be realized.

参照图1和图2,换向输送装置22与填料输送装置24靠近上料输送装置21和回料输送装置23端部的位置均设置有升降输送装置25,升降输送装置25均包括水平设置的升降板251,升降板251的升降驱动元件可以采用升降缸,升降缸竖直设置,且升降缸的缸体固定于第二固定架221,升降缸的伸缩杆固定于升降板251。1 and 2 , the reversing conveying device 22 and the filling conveying device 24 are provided with lifting conveying devices 25 near the ends of the feeding conveying device 21 and the returning conveying device 23, and the lifting conveying devices 25 include horizontally arranged ones. The lifting plate 251 and the lifting driving element of the lifting plate 251 can be a lifting cylinder, the lifting cylinder is vertically arranged, the cylinder body of the lifting cylinder is fixed to the second fixing frame 221 , and the telescopic rod of the lifting cylinder is fixed to the lifting plate 251 .

参照图1和图2,升降板251上均设置有两条相互平行的换向输送带252以及驱动两换向输送带252同步转动的第四驱动元件,如驱动电机。换向输送带252的长度方向均与电动辊筒222的轴线方向相同,且换向输送带252设置于相邻的电动辊筒222之间,从而当升降板251带动两输送带上升时,能够使两电动辊筒222于相邻的电动辊筒222之间上升,实现与上料输送装置21或回料输送装置23对接。Referring to FIGS. 1 and 2 , two parallel reversing conveyor belts 252 and a fourth driving element, such as a driving motor, for driving the two reversing conveyor belts 252 to rotate synchronously are provided on the lifting plate 251 . The length direction of the reversing conveyor belts 252 is the same as the axis direction of the electric rollers 222, and the reversing conveyor belts 252 are arranged between the adjacent electric rollers 222, so that when the lifting plate 251 drives the two conveyor belts to rise, it can The two motorized rollers 222 are raised between the adjacent motorized rollers 222 to realize docking with the feeding conveying device 21 or the returning conveying device 23 .

参照图1和图2,为便于实现升降输送装置25对工装板3的换向输送,位于上料输送装置21两端的换向输送带的输送方向应当与上料输送装置21的输送方向相同;位于回料输送装置23两端的升降输送装置25的输送方向应当与回料输送装置23的输送方向相同。1 and 2, in order to facilitate the reversing conveyance of the tooling plate 3 by the lifting conveying device 25, the conveying direction of the reversing conveyor belts at both ends of the feeding conveying device 21 should be the same as the conveying direction of the feeding conveying device 21; The conveying direction of the lifting conveying devices 25 located at both ends of the return conveying device 23 should be the same as the conveying direction of the return conveying device 23 .

参照图1和图2,换向输送装置22的电动辊筒222上侧低于输送条212的上侧,从而,当上料输送装置21带动工装板3输送至换向输送装置22的位置时,升降输送装置25的升降板251上升,带动换向输送带252上侧凸出于电动辊筒222的上侧并与上料输送装置21对接,实现工装板3直接输送至换向输送带上侧,然后升降板251下降至换向输送带252的上侧低于电动辊筒222的上侧,工装板3将落至电动辊筒222的上侧,然后工装板3将直接可以通过电动辊筒222输送至回料输送装置23的一端,再通过换向输送装置22另一端的升降板251带动换向输送带上升托起工装板3,并通过换向输送带252将工装板3送至回料输送带,即可完成工装板3在上料输送装置21、换向输送装置22以及回料输送装置23之间的换向输送。Referring to FIGS. 1 and 2 , the upper side of the electric roller 222 of the reversing conveying device 22 is lower than the upper side of the conveying bar 212 , so that when the loading conveying device 21 drives the tooling plate 3 to be conveyed to the position of the reversing conveying device 22 , the lifting plate 251 of the lifting conveying device 25 rises, driving the upper side of the reversing conveyor belt 252 to protrude from the upper side of the electric roller 222 and docking with the feeding conveying device 21, so that the tooling plate 3 is directly transported to the reversing conveyor belt. Then the lifting plate 251 descends to the upper side of the reversing conveyor belt 252 which is lower than the upper side of the electric roller 222, the tooling plate 3 will fall to the upper side of the electric roller 222, and then the tooling plate 3 will directly pass through the electric roller The drum 222 is conveyed to one end of the return conveying device 23, and then the lifting plate 251 at the other end of the reversing conveying device 22 drives the reversing conveyor belt to lift up and hold up the tooling plate 3, and the tooling plate 3 is sent to the reversing conveyor belt 252. The return conveyor belt can complete the reversing conveyance of the tooling plate 3 between the feeding conveying device 21 , the reversing conveying device 22 and the returning conveying device 23 .

参照图1和图2,为便于工作人员完成将胎模安装于工装板3上这一过程,填料输送装置24与上料输送装置21和回料输送装置23之间均设置有升降架26,升降架26内水平设置有升降台261,升降台261的升降高度根据操作人员的身高设定,用于实现操作人员可以在无需弯腰的情况完成将胎模置于工装板3上这一过程,节省人力。升降台261的驱动元件可以采用升降缸,升降缸竖直设置,且升降缸的缸体固定于升降架26,升降缸的伸缩杆固定于升降台261。1 and 2, in order to facilitate the staff to complete the process of installing the tire mold on the tooling plate 3, a lifting frame 26 is provided between the filler conveying device 24, the feeding conveying device 21 and the returning conveying device 23, A lift table 261 is horizontally arranged in the lift frame 26. The lift table 261 is set according to the height of the operator, so that the operator can complete the process of placing the tire mold on the tooling plate 3 without bending over. ,save human effort. The driving element of the lift table 261 can be a lift cylinder, the lift cylinder is vertically arranged, the cylinder body of the lift cylinder is fixed to the lift frame 26 , and the telescopic rod of the lift cylinder is fixed to the lift table 261 .

参照图1和图2,升降台261的上侧均设置换位输送带262以及用于驱动换位输送带262转动的第五驱动元件,如驱动电机。换位输送带262的长度方向与上料输送装置21和回料输送装置23长度方向相同,且靠近回料输送装置23的换位输送带262的输送方向与回料输送装置23的输送方向相同;靠近上料输送装置21的填料输送的输送方向与上料输送装置21的输送方向相同。随升降台261的升降,换位输送带262能够联接上料输送装置21与填料输送装置24。从而在工装板3输送至升降架26的换位输送带262后,通过升降板251上升可以将工装板3进行提升,从而将工装板3送至工作人员无需弯腰即可将胎模置于工装板3上。Referring to FIGS. 1 and 2 , a transposition conveyor belt 262 and a fifth driving element, such as a drive motor, for driving the transposition conveyor belt 262 to rotate are provided on the upper side of the lift table 261 . The length direction of the transposition conveyor belt 262 is the same as the length direction of the feeding conveyor 21 and the return conveyor 23, and the conveying direction of the transposition conveyor belt 262 close to the return conveyor 23 is the same as that of the return conveyor 23. ; The conveying direction of the filler conveying close to the feeding conveying device 21 is the same as the conveying direction of the feeding conveying device 21 . With the lifting and lowering of the lifting platform 261 , the transposition conveyor belt 262 can be connected to the feeding and conveying device 21 and the filler conveying device 24 . Therefore, after the tooling plate 3 is transported to the transposition conveyor belt 262 of the lifting frame 26, the tooling plate 3 can be lifted by the lifting of the lifting plate 251, so that the tooling plate 3 can be sent to the worker without bending over to place the tire mold. on the tooling board 3.

参照图1和图2,为便于升降板251上工件直接输送至填料输送装置24上,可以将填料输送装置24的上侧高度设置与升降板251上升后换位输送带262的高度平齐,从而在完成升降板251上胎模的放置后,可以直接通过换位输送带262与填料输送装置24一端的升降输送装置25配合,直接将装有胎模工装板3送至填料输送装置24一端的升降输送装置25上,再经过填料输送带上电动辊筒222的转动,将装配有胎模的工装板3趋向上料输送装置21的方向输送,然后填料输送装置24另一端的升降输送装置25另一升降架26上升降台配合,将装有胎模的工装板3输送至升降台261的换位输送带262,并有由升降台261上的换位输送带262再输送至上料输送装置21,以便填取装置将胎模送至立式硫化机,取完胎模的工装板3继续循环上料,如此往复,完成工装板3在回转输送系统2上侧整体循环输送过程。Referring to FIGS. 1 and 2 , in order to facilitate the direct transfer of the workpiece on the lift plate 251 to the filler conveying device 24, the height of the upper side of the filler conveying device 24 can be set to be flush with the height of the transposition conveyor belt 262 after the lift plate 251 is raised, Therefore, after the placement of the tire mold on the lifting plate 251 is completed, it is possible to directly cooperate with the lifting and conveying device 25 at one end of the filler conveying device 24 through the transposition conveyor belt 262, and directly send the tooling plate 3 with the tire mold to one end of the filler conveying device 24. On the lifting and conveying device 25, through the rotation of the electric roller 222 on the filling conveyor belt, the tooling plate 3 equipped with the tire mold is conveyed in the direction of the feeding conveying device 21, and then the lifting conveying device at the other end of the filling conveying device 24 is conveyed. 25 The other lifting frame 26 cooperates with the lifting table to transport the tooling plate 3 with the tire mold to the transposition conveyor belt 262 of the elevator table 261, and is transported to the feeding conveyor by the transposition conveyor belt 262 on the elevator table 261. The device 21 is installed so that the filling device sends the tire mold to the vertical vulcanizing machine, and the tooling plate 3 after taking the tire mold continues to be cyclically loaded.

参照图3,移动夹取单元包括支撑装置4以及设置于支撑装置4上的填料系统5和取料系统6,填料装置用于实现将胎模从上料输送装置21处的工装板3上取下,并送至立式硫化机,完成填料过程;取料装置用于实现将立式硫化机硫化处理完成的轮胎和胎模取出并送至出料输送系统1,完成取料过程。Referring to FIG. 3 , the mobile gripping unit includes a support device 4 and a filling system 5 and a reclaiming system 6 arranged on the support device 4. The filling device is used to realize the removal of the tire mold from the tooling plate 3 at the feeding and conveying device 21. down, and sent to the vertical vulcanizer to complete the filling process; the reclaiming device is used to take out the tires and tire molds vulcanized by the vertical vulcanizer and send them to the discharge conveying system 1 to complete the reclaiming process.

参照图3,支撑装置4包括水平设置的横梁41,横梁41与上料输送装置21的长度方向设置,且横梁41位于上料输送装置21与回料输送装置23之间上方。横梁41的下侧固定有多根用于支撑横梁41的立柱42,立柱42的位置设置可以根据生产线的整体布局调整,以能够支撑横梁41且不妨碍其他部件的运行即可。3 , the support device 4 includes a horizontal beam 41 , the beam 41 and the feeding conveying device 21 are arranged in the longitudinal direction, and the beam 41 is located above the feeding conveying device 21 and the feeding conveying device 23 . The lower side of the beam 41 is fixed with a plurality of columns 42 for supporting the beam 41. The position of the columns 42 can be adjusted according to the overall layout of the production line, so as to support the beam 41 without hindering the operation of other components.

参照图3和图4,填料系统5与取料系统6均包括驱动单元7,驱动单元7均包括水平活动架71,竖直活动臂72、以及水平活动臂73。水平活动架71沿横梁41的长度方向滑移于横梁41,且横梁41上沿其长度方向固定有第一齿条411,水平活动架71上固定有第一伺服电机711,第一伺服电机711的输出轴固定有第一齿轮712,第一齿轮712啮合于第一齿条411,工作时,第一伺服电机711带动第一齿轮712转动,通过第一齿轮712与第一齿条411啮合传动,即可带动水平活动架71沿横梁41的长度方向滑移。3 and 4 , both the filling system 5 and the reclaiming system 6 include a drive unit 7 , and the drive unit 7 includes a horizontal movable frame 71 , a vertical movable arm 72 , and a horizontal movable arm 73 . The horizontal movable frame 71 slides on the beam 41 along the length direction of the beam 41 , and the first rack 411 is fixed on the beam 41 along its length direction, and the first servo motor 711 is fixed on the horizontal movable frame 71 , and the first servo motor 711 The output shaft is fixed with a first gear 712, which is meshed with the first rack 411. During operation, the first servo motor 711 drives the first gear 712 to rotate, and the first gear 712 meshes with the first rack 411 for transmission. , the horizontal movable frame 71 can be driven to slide along the length direction of the beam 41 .

参照图3和图4,竖直活动臂72竖直滑移连接于水平活动架71靠近立式硫化机的一侧,竖直活动臂72上竖直固定有第二齿条721,水平活动架71上固定有第二伺服电机713,第二伺服电机713的输出轴固定第二齿轮714,第二齿轮714啮合于第二齿条721。工作时,第二伺服电机713带动第二齿轮714转动,通过第二齿轮714与第二齿条721啮合传动,能够实现竖直活动臂72的竖直运动。3 and 4 , the vertical movable arm 72 is vertically slidingly connected to the side of the horizontal movable frame 71 close to the vertical vulcanizing machine, and a second rack 721 is vertically fixed on the vertical movable arm 72. The horizontal movable frame A second servo motor 713 is fixed on the 71 , the output shaft of the second servo motor 713 is fixed with a second gear 714 , and the second gear 714 is engaged with the second rack 721 . During operation, the second servo motor 713 drives the second gear 714 to rotate, and the vertical movement of the vertical movable arm 72 can be realized through the meshing transmission between the second gear 714 and the second rack 721 .

参照图3和图4,竖直活动臂72的下侧还固定有水平设置的导轨架723,水平活动臂73水平滑移于导轨架723,且水平活动臂73的长度方向与的导轨架723的长度方向均垂直于横梁41的长度方向,水平活动臂73沿导轨架723的长度方向滑移,能够趋向或远离立式硫化机的方向运动,水平活动臂73上沿其长度方向固定有第三齿条731,导轨梁723上固定第三伺服电机724,第三伺服电机724的输出轴固定有第三齿轮725,第三齿轮725啮合于第三齿条731。工作时,第三伺服电机724带动第三齿轮725转动,通过第三齿轮725与第三齿条731传动,能够带动水平活动臂73沿其长度方向运动。3 and 4 , the lower side of the vertical movable arm 72 is also fixed with a horizontally arranged guide rail frame 723, the horizontal movable arm 73 slides horizontally on the guide rail frame 723, and the length direction of the horizontal movable arm 73 is the same as that of the guide rail frame 723. The length direction of the horizontal movable arm 73 is perpendicular to the length direction of the beam 41, and the horizontal movable arm 73 slides along the length direction of the guide rail frame 723, and can move toward or away from the vertical vulcanizing machine. Three racks 731 , a third servo motor 724 is fixed on the guide rail beam 723 , a third gear 725 is fixed on the output shaft of the third servo motor 724 , and the third gear 725 is engaged with the third rack 731 . During operation, the third servo motor 724 drives the third gear 725 to rotate, and through the transmission of the third gear 725 and the third rack 731 , the horizontal movable arm 73 can be driven to move along its length direction.

参照图3和图4,水平活动臂73的下侧沿其长度方向滑移连接有滑台74,水平活动臂73还设有能够驱动滑台74运动的驱动机构,驱动机构包括设置于水平活动臂73长度方向两端的带轮741、沿水平活动臂73上套设水平活动臂73两端带轮741外侧的传动带742,以及固定于水平活动臂73且能够驱动一带轮741转动的第四伺服电机743。滑台74固定于传动带742,当第四伺服电机743带动带轮741转动,即可带动传动带742转动,从而拖动滑台74沿水平活动臂73的长度方向滑移,为避免传动带742与带轮741打滑,提高传动精度,传动带742可以采用同步带,带轮741可以采用同步带轮741,从而保证滑台74的滑移稳定性。3 and 4 , the lower side of the horizontal movable arm 73 is slidably connected with a sliding table 74 along its length direction, and the horizontal movable arm 73 is further provided with a driving mechanism capable of driving the sliding table 74 to move. The pulleys 741 at both ends in the length direction of the arm 73, the transmission belts 742 on the outside of the pulleys 741 at both ends of the horizontal movable arm 73 are sleeved along the horizontal movable arm 73, and the fourth servo fixed to the horizontal movable arm 73 and capable of driving the rotation of the pulley 741 Motor 743. The sliding table 74 is fixed on the transmission belt 742. When the fourth servo motor 743 drives the pulley 741 to rotate, it can drive the transmission belt 742 to rotate, thereby dragging the sliding table 74 to slide along the length direction of the horizontal movable arm 73. In order to avoid the transmission belt 742 and the belt The pulley 741 slips to improve the transmission accuracy, the transmission belt 742 can be a synchronous belt, and the pulley 741 can be a synchronous pulley 741, so as to ensure the sliding stability of the sliding table 74 .

参照图5,填料系统5还包括固定于滑台74下侧的填料装置,填料装置包括水平设置的横架51,横架51固定于滑台74靠近立式硫化机的一侧,且横架51的长度方向垂直于水平活动臂73的长度方向,横架51的长度方向两端且均设置有摆臂52,摆臂52水平设置位于横架51靠近立式硫化机的一侧,摆臂52的长度方向垂直于横架51的长度方向,摆臂52的长度方向一端铰接于横架51,摆臂52的另一端均连接有能够随摆臂52摆动的夹持板53,夹持板53的长度方向与摆动的长度方向相同,两横架51的长度方向中部还固定有第一伸缩缸54,第一伸缩缸54的轴线方向与水平活动臂73的长度方向相同,且第一伸缩缸54的伸缩杆朝向立式硫化机,第一伸缩缸54的伸缩杆与两摆臂52之间的设置有连杆55,连杆55的一端铰接于摆臂52,且连杆55的另一端铰接于伸缩缸的伸缩杆。Referring to FIG. 5 , the packing system 5 also includes a packing device fixed on the lower side of the sliding table 74. The packing device includes a horizontally arranged horizontal frame 51. The horizontal frame 51 is fixed on the side of the sliding table 74 close to the vertical vulcanizing machine, and the horizontal frame The length direction of 51 is perpendicular to the length direction of the horizontal movable arm 73, and both ends of the length direction of the horizontal frame 51 are provided with swing arms 52. The length direction of 52 is perpendicular to the length direction of the horizontal frame 51, one end of the length direction of the swing arm 52 is hinged to the horizontal frame 51, and the other end of the swing arm 52 is connected with a clamping plate 53 that can swing with the swing arm 52. The clamping plate The length direction of the 53 is the same as the length direction of the swing, and a first telescopic cylinder 54 is also fixed in the middle of the length direction of the two horizontal frames 51. The telescopic rod of the cylinder 54 faces the vertical vulcanizing machine, a connecting rod 55 is arranged between the telescopic rod of the first telescopic cylinder 54 and the two swing arms 52, one end of the connecting rod 55 is hinged to the swing arm 52, and the other end of the connecting rod 55 One end is hinged to the telescopic rod of the telescopic cylinder.

参照图5,当第一伸缩缸54驱动伸缩杆进行伸缩时,通过两连杆55能够带动两摆臂52趋向相互靠近或远离的方向摆动,从而带动两夹持板53实现夹持或松开的工序。Referring to FIG. 5 , when the first telescopic cylinder 54 drives the telescopic rod to expand and contract, the two connecting rods 55 can drive the two swing arms 52 to swing toward or away from each other, thereby driving the two clamping plates 53 to clamp or loosen. process.

参照图5,为提高夹持板53夹持圆环状胎模时的稳定性,夹持板53的相互靠近一侧均固定有夹齿531,且各夹持板53上均沿夹持板53的长度排列设置有两夹齿531,且同一夹持板53的两夹齿531远离对应夹持板53的一端均趋向相互靠近的方向倾斜设置。夹齿531的端部还均水平方向开设有类“V”型的夹持槽532。进而当两夹持板53趋向相互靠近方向运动时,各夹持板53的两夹持配合夹持槽532均能够适应圆环状胎模的轮廓,从而保证胎模的夹持稳定性。Referring to FIG. 5 , in order to improve the stability of the clamping plate 53 when clamping the annular tire mold, clamping teeth 531 are fixed on the sides of the clamping plates 53 that are close to each other, and each clamping plate 53 is along the clamping plate. Two clamping teeth 531 are arranged along the length of 53 , and the ends of the two clamping teeth 531 of the same clamping plate 53 away from the corresponding clamping plate 53 are inclined in the direction of approaching each other. The ends of the clamping teeth 531 are also provided with "V"-like clamping grooves 532 in the horizontal direction. Furthermore, when the two clamping plates 53 tend to move toward each other, the two clamping and cooperating clamping grooves 532 of each clamping plate 53 can adapt to the contour of the annular tire mold, thereby ensuring the clamping stability of the tire mold.

参照图5,此外,为克服采用伸缩缸的驱动力较低的问题,可以将摆臂52设置为两相互平行的摆杆521,两摆杆521的一端均铰接于横架51,且两摆杆521的另一端均铰接于夹持板53,各连杆55铰接于摆臂52的一端均同时铰接于与两连杆55。从而通过两摆杆521配合横架51与夹持板53形成类平行四边形机构,以提高夹持板53的夹持力。Referring to FIG. 5 , in addition, in order to overcome the problem that the driving force of the telescopic cylinder is low, the swing arm 52 can be set as two swing rods 521 parallel to each other. The other end of the rod 521 is hinged to the clamping plate 53 , and one end of each link 55 hinged to the swing arm 52 is hinged to the two links 55 at the same time. Therefore, the two swing rods 521 cooperate with the horizontal frame 51 and the clamping plate 53 to form a parallelogram-like mechanism, so as to improve the clamping force of the clamping plate 53 .

参照图6和图7,取料系统6还包括固定于滑台74的取料装置,取料装置包括承接板61,承接板61设置于滑台74靠近立式硫化架的一侧,为保证承接板61能够插设于立式硫化机内,承接板61设置为长度远大于宽度的矩形板状结构,承接板61的长度方向与水平活动臂73的长度方向相同,且承接板61的长度方向一端固定于滑台74,承接板61远离滑台74的一端沿其宽度方向排列设置有两内撑板62,两内撑板62均设置于承接板61的下侧,承接板61对应两内撑板62的位置沿其宽度方向开设有两滑槽611,两内撑板62的上侧均固定有插设于滑槽611内的滑套621,承接板61对应两滑槽611的位置均固定有与滑槽611长度方向相同的滑柱612,两滑套621均套设于滑柱612,当滑套621沿滑柱612滑移,即可带内撑板62沿承接板61的宽度方向滑移。6 and 7, the reclaiming system 6 also includes a reclaiming device fixed on the sliding table 74, and the reclaiming device includes a receiving plate 61, and the receiving plate 61 is arranged on the side of the sliding table 74 close to the vertical vulcanization frame, in order to ensure The receiving plate 61 can be inserted into the vertical vulcanizing machine, and the receiving plate 61 is set as a rectangular plate-like structure whose length is much larger than the width. One end of the bearing plate 61 is fixed to the sliding table 74, and the end of the receiving plate 61 away from the sliding table 74 is arranged along its width direction with two inner support plates 62. The position of the inner support plate 62 is provided with two sliding grooves 611 along its width direction. The upper sides of the two inner support plates 62 are fixed with sliding sleeves 621 inserted into the sliding grooves 611 , and the receiving plate 61 corresponds to the position of the two sliding grooves 611 . Both are fixed with the sliding column 612 in the same length direction as the sliding slot 611 , and the two sliding sleeves 621 are sleeved on the sliding column 612 . Sliding in the width direction.

参照图6和图7,内撑板62的上侧还竖直固定有转动柱622,承接板61对应两内撑板62转动柱622的位置沿承接板61的宽度方向开设有让位槽613,转动柱622均插设于让位槽613内,承接板61靠近滑台74的一端还固定有第二伸缩缸63,第二伸缩缸63的长度方向与承接板61的长度方向相同,且第二伸缩缸63的伸缩杆朝向立式硫化机的方向。第二伸缩缸63的伸缩杆与两内撑板62的之间均设置有摆动臂64,摆动臂64水平设置,且摆动臂64的一端铰接于转动柱622,摆动臂64的另一端铰接于第二伸缩缸63的伸缩杆。当第二伸缩缸63带动伸缩杆伸缩时,通过两摆动臂64能够带动两内撑板62同步趋向相互远离或相互靠近的方向运动,从而使两内撑板62撑住硫化后轮胎的内侧,或使两内撑板62脱离于硫化后轮胎的内侧。Referring to FIGS. 6 and 7 , the upper side of the inner support plate 62 is also vertically fixed with a rotating column 622 , and the receiving plate 61 corresponds to the position of the rotating column 622 of the two inner support plates 62 along the width direction of the receiving plate 61 . , the rotating columns 622 are all inserted into the accommodating grooves 613, the end of the receiving plate 61 close to the sliding table 74 is also fixed with a second telescopic cylinder 63, and the length direction of the second telescopic cylinder 63 is the same as the length direction of the receiving plate 61, and The telescopic rod of the second telescopic cylinder 63 faces the direction of the vertical vulcanizing machine. A swing arm 64 is disposed between the telescopic rod of the second telescopic cylinder 63 and the two inner support plates 62 . The swing arm 64 is arranged horizontally, one end of the swing arm 64 is hinged to the rotating column 622 , and the other end of the swing arm 64 is hinged to The telescopic rod of the second telescopic cylinder 63 . When the second telescopic cylinder 63 drives the telescopic rod to expand and contract, the two swing arms 64 can drive the two inner support plates 62 to move synchronously in the direction of moving away from each other or approaching each other, so that the two inner support plates 62 support the inner side of the vulcanized tire. Or the two inner struts 62 are separated from the inner side of the vulcanized tire.

参照图6和图7,为提高轮胎从硫化机内取出时的稳定性,保证内撑板62准确的撑住硫化后的轮胎内壁,两内撑板62的相互远离一侧均呈与硫化后轮胎内径相同的半圆状的抵接面,且两内撑板62上侧均固定有水平设置的压板65,压板65的尺寸大于内撑板62的尺寸,即压板65的外侧延伸出内撑板62的外侧边缘,从而在需要通过内撑板62撑区硫化后的轮胎时,首先通过压板65压持于轮胎上侧,将轮胎压平,然后通过内撑板62趋向相互远离方向运动,使内撑板62的半圆状的抵接面抵接于轮胎的内侧,即可实现内撑板62与轮胎内壁的紧密配合,以保证轮胎从立式硫化机取出运送过程时的稳定性。6 and 7, in order to improve the stability of the tire when it is taken out from the vulcanizing machine, to ensure that the inner support plate 62 accurately supports the inner wall of the tire after vulcanization, the two inner support plates 62 are far away from each other. The tire has a semicircular contact surface with the same inner diameter, and a horizontally arranged pressure plate 65 is fixed on the upper side of the two inner support plates 62. The size of the pressure plate 65 is larger than that of the inner support plate 62, that is, the outer side of the pressure plate 65 extends out of the inner support plate. 62, so that when the vulcanized tire needs to be supported by the inner support plate 62, it is first pressed on the upper side of the tire by the pressure plate 65 to flatten the tire, and then the inner support plate 62 tends to move away from each other, so that the The semicircular abutting surface of the inner support plate 62 abuts on the inner side of the tire, so that the inner support plate 62 can be closely matched with the inner wall of the tire, so as to ensure the stability of the tire when it is taken out of the vertical vulcanizing machine and conveyed.

参照图3,当需要将胎模填送于立式硫化机内时,通过水平活动架71带动夹持装置运动至一立式硫化架的填料口位置处,通过水平活动臂73带动夹持装置运动至上料输送装置21的上侧,通过竖直活动臂72带动夹持装置竖直向下运动,同时,通过第一伸缩缸54收缩,通过两连杆55带动两摆臂52趋向相互靠近方向运动,进而带动两夹持板53趋向相互靠近方向运动,实现将上料输送装置21上侧的胎模夹取,然后再度通过竖直活动臂72带动夹持装置上升,使胎模对准立式硫化机的一工作区,再通过水平活动臂73与滑台74配合带动填料装置插设于立式硫化机内,接着通过第一伸缩缸54反向运动,带动两夹持板53趋向相互远离的方向运动,脱离夹持胎模,即可完成一胎模填充于立式硫化机的一工作区,然后对应立式硫化机的另一工作区重复上述步骤,即可实现立式硫化机内所有胎模的填料。3, when the tire mold needs to be filled in the vertical vulcanizing machine, the clamping device is driven by the horizontal movable frame 71 to move to the position of the filling port of a vertical vulcanizing frame, and the clamping device is driven by the horizontal movable arm 73. Move to the upper side of the feeding and conveying device 21, and drive the clamping device to move vertically downward through the vertical movable arm 72. At the same time, through the contraction of the first telescopic cylinder 54, the two connecting rods 55 drive the two swing arms 52 to approach each other. move, and then drive the two clamping plates 53 to move in the direction of approaching each other to realize the clamping of the tire mold on the upper side of the feeding and conveying device 21, and then drive the clamping device to rise again through the vertical movable arm 72, so that the tire mold is aligned upright In a working area of the vertical vulcanizing machine, the horizontal movable arm 73 cooperates with the sliding table 74 to drive the packing device to be inserted into the vertical vulcanizing machine, and then the first telescopic cylinder 54 moves in the opposite direction to drive the two clamping plates 53 to move toward each other. Move in the direction away from the clamping tire mold, and then fill a tire mold in one working area of the vertical vulcanizing machine, and then repeat the above steps corresponding to the other working area of the vertical vulcanizing machine to realize the vertical vulcanizing machine. Filler for all tire molds inside.

参照图3,当轮胎硫化完成,需要将轮胎从立式硫化机内取出时,打开立式硫化机,敞出填料口,通过水平活动架71带动取料装置移动至立式硫化机的填料口位置处,然后通过竖直活动臂72带动取料装置运动至对应立式硫化机的一工作区位置处,接着通过水平活动臂73与滑台74带动取料装置插设于立式硫化机的工作区内对应轮胎的上侧,再通过竖直活动臂72竖直运动带动取料装置的压板65压设于硫化后的轮胎上侧,通过第二伸缩缸63的伸缩杆延伸,通过两摆动臂64推动两内撑板62趋向相互远离的方向运动,使两内撑板62撑住硫化后轮胎的内壁,然后通过竖直活动臂72带动取料装置上升,并通过水平活动臂73与滑台74配合带动取料装置驱动远离填料口的方向运动,即可将硫化后的轮胎以及轮胎内的胎模取出,再通过竖直活动臂72竖直运动,将硫化后的轮胎与胎模置于出料输送系统1的上侧,并通过第二伸缩缸63反向运动,带动两内撑板62趋向相互靠近方向运动,脱离轮胎内的内周壁,此时,轮胎与胎模完成脱料落至出料输送系统1,实现出料,而竖直活动臂72与水平活动臂73带动取料装置对准立式硫化机的另一工作区,继续重复上述工作步骤,即可实现其于轮胎与胎模的取出。Referring to Figure 3, when the tire is vulcanized and the tire needs to be taken out from the vertical vulcanizing machine, the vertical vulcanizing machine is opened, the filling port is opened, and the reclaiming device is driven to move to the filling port of the vertical vulcanizing machine through the horizontal movable frame 71 position, and then drive the reclaiming device to move to a position corresponding to a working area of the vertical vulcanizing machine through the vertical movable arm 72, and then drive the reclaiming device to be inserted in the vertical vulcanizing machine through the horizontal movable arm 73 and the sliding table 74. The working area corresponds to the upper side of the tire, and the vertical movement of the vertical movable arm 72 drives the pressure plate 65 of the reclaiming device to be pressed on the upper side of the vulcanized tire, and is extended by the telescopic rod of the second telescopic cylinder 63. The arm 64 pushes the two inner support plates 62 to move in a direction away from each other, so that the two inner support plates 62 support the inner wall of the vulcanized tire, and then the vertical movable arm 72 drives the reclaiming device to rise, and the horizontal movable arm 73 is connected to the slider. The table 74 cooperates to drive the reclaiming device to move in the direction away from the filling port, so that the vulcanized tire and the tire mold in the tire can be taken out, and then the vertical movable arm 72 is moved vertically to place the vulcanized tire and the tire mold. On the upper side of the discharge conveying system 1, the second telescopic cylinder 63 moves in the opposite direction to drive the two inner support plates 62 to move toward each other and move away from the inner peripheral wall of the tire. At this time, the tire and the tire mold are removed. It falls to the discharge conveying system 1 to realize the discharge, and the vertical movable arm 72 and the horizontal movable arm 73 drive the reclaiming device to align with another working area of the vertical vulcanizer, and continue to repeat the above working steps to realize its Removal of tires and tire molds.

本申请实施例一种轮胎硫化生产线的实施原理为:工作时,将胎模置于工装板3上,然后通过回转输送系统2带动工装板3进行连接回转,当需要进行上料时,通过填料系统5运动至立式硫化机的填料处,将工装板3上胎模送至立式硫化机内进行硫化处理,取下胎模的工装板3继续随回转输送系统2回转,操作人员将新的胎模随工装板3的回转继续置于工装板3即可实现连续的上料,当硫化机内轮胎硫化完成后,填料系统5移动让位,取料系统6移动至立式硫化机的填料侧,取出立式硫化机的内硫化完成的轮胎置于出料输送系统1即可完成出料,然后再通过填料系统5进行上料即可,如此往复重复上述步骤实现轮胎的连续硫化加工,提高了轮胎硫化的填取效率。The implementation principle of a tire vulcanization production line in the embodiment of the present application is as follows: during operation, the tire mold is placed on the tooling plate 3, and then the tooling plate 3 is connected and rotated through the rotary conveying system 2. The system 5 moves to the filler of the vertical vulcanizing machine, and sends the tire mold on the tooling plate 3 to the vertical vulcanizing machine for vulcanization treatment. The tire mold continues to be placed on the tooling plate 3 with the rotation of the tooling plate 3 to realize continuous feeding. When the tire vulcanization in the vulcanizing machine is completed, the filling system 5 moves to give way, and the reclaiming system 6 moves to the vertical vulcanizing machine. On the filler side, take out the tires that have been vulcanized inside the vertical vulcanizer and place them in the discharge conveying system 1 to complete the discharge, and then load the tires through the filler system 5. Repeat the above steps to realize the continuous vulcanization of the tires. , to improve the filling efficiency of tire vulcanization.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.

Claims (10)

1. A tire curing line, comprising:
the rotary conveying system (2) is horizontally arranged, is annular and is arranged on the filler side of the vertical vulcanizing machine, and a plurality of tooling plates (3) are arranged on the rotary conveying system (2) and are used for placing the moulding bed; each tooling plate (3) can be driven by the rotary conveying system (2) to do annular motion;
the filling system (5) is movably arranged above the rotary conveying system (2) along the filling direction vertical to the vertical vulcanizing machine and is used for conveying the upper tire molds of the tooling plates (3) to the vertical vulcanizing machine;
and the material taking system (6) is movably arranged above the rotary conveying system (2) along the direction vertical to the filling direction of the vertical vulcanizing machine and is used for taking out materials in the vulcanizing machine and placing the materials in the discharging conveying system (1).
2. A tyre vulcanisation line according to claim 1, characterized in that: further comprising: and the discharging conveying system (1) is arranged between the filling side of the vertical vulcanizing machine and the rotary conveying system (2), and the conveying direction of the discharging conveying system (1) is vertical to the filling direction of the vertical vulcanizing machine.
3. A tyre vulcanisation line according to claim 1, characterized in that: the packing system (5) comprises:
the horizontal movable frame (71) is movably arranged above the rotary conveying system (2) along the direction vertical to the filling direction of the vertical vulcanizing machine;
a vertical movable arm (72) which is vertically movably arranged on the horizontal movable frame (71);
the horizontal movable arm (73) can move towards the direction of the vertical vulcanizing machine and is arranged on the vertical movable arm (72);
and the filling device is arranged on the horizontal movable arm (73) and is used for clamping the inner tube on the tooling plate (3) and conveying the inner tube to the vertical vulcanizing machine.
4. A tyre vulcanisation line according to claim 3, wherein said filler device comprises:
the length direction of the cross frame (51) is perpendicular to the movement direction of the horizontal movable arm (73), and the cross frame (51) is connected to the horizontal movable arm (73);
the two swing arms (52) are arranged on one side, close to the vertical vulcanizing machine, of the transverse frame (51), the length directions of the two swing arms (52) are perpendicular to the length direction of the transverse frame (51), and the two swing arms (52) are hinged to two ends of the transverse frame (51) respectively;
two clamping plates (53) which are respectively connected to one side of the swing arm (52) far away from the transverse frame (51);
the axis direction of the first telescopic cylinder (54) is perpendicular to the length direction of the cross frame (51), and the first telescopic cylinder (54) is fixed on the cross frame (51);
the two connecting rods (55) are respectively arranged between the two swing arms (52) and the telescopic rods of the first telescopic cylinder (54), and two ends of each connecting rod (55) are respectively hinged to the swing arms (52) and the telescopic rods of the first telescopic cylinder (54).
5. A tyre vulcanisation line according to claim 3, characterized in that:
the filling device is movably connected to the horizontal movable arm (73) along the movement direction of the horizontal movable arm (73),
and a driving mechanism is arranged on the horizontal movable arm (73), and can drive the filling device to move.
6. A tyre vulcanisation line according to claim 1, wherein said reclaiming system (6) comprises:
the horizontal movable frame (71) is movably arranged above the rotary conveying system (2) along the direction vertical to the filling direction of the vertical vulcanizing machine;
a vertical movable arm (72) which is vertically movably arranged on the horizontal movable frame (71);
the horizontal movable arm (73) can move towards the direction of the vertical vulcanizing machine and is arranged on the vertical movable arm (72);
and the material taking device is arranged on the horizontal movable arm (73) and is used for taking out the vulcanized tire in the vulcanizing machine.
7. A tyre vulcanisation production line according to claim 6, wherein said material extracting device comprises:
a receiving plate (61) connected to the lower side of the horizontal movable arm (73);
the two inner supporting plates (62) are oppositely arranged on the bearing plate (61) along the movement direction vertical to the horizontal movable arm (73), and the two inner supporting plates (62) are movably connected to the bearing plate (61) along the movement direction vertical to the horizontal movable arm (73);
the second telescopic cylinder (63) is fixed on the bearing plate (61), and the axial direction of the second telescopic cylinder (63) is vertical to the direction of the movable plates of the two pressure plates (65);
and the two swing arms (64) are respectively arranged between the second telescopic cylinder (63) and the two inner supporting plates (62), and two ends of each swing arm (64) are respectively hinged with the inner supporting plates (62) and telescopic rods of the second telescopic cylinder (63).
8. A tyre vulcanisation production line according to claim 6, characterized in that:
the material taking device is movably connected to the horizontal movable arm (73) along the movement direction of the horizontal movable arm (73),
and a driving mechanism is arranged on the horizontal movable arm (73), and can drive the material taking device to move.
9. A tyre vulcanisation line according to claim 1, wherein said carousel system (2) comprises:
the feeding and conveying device (21) is arranged on one side, away from the vertical vulcanizing machine, of the discharging and conveying system (1), and the feeding and conveying device (21) is parallel to the conveying direction of the discharging and conveying system (1);
the feeding-back conveying device (23) is arranged on one side, away from the discharging conveying system (1), of the feeding conveying device (21), and the conveying direction of the discharging conveying system (1) is opposite to that of the feeding conveying device (21);
the reversing conveying device (22) is arranged at one end of the feeding conveying device (21) and one end of the return conveying device (23) and is used for conveying the tooling plates (3) of the feeding conveying device (21) to the return conveying device (23);
and the filler conveying device (24) is arranged at one end of the feeding conveying device (21) and one end of the return conveying device (23) far away from the reversing conveying device (22), and is used for conveying the tooling plates (3) on the return conveying device (23) to the feeding conveying device (21).
10. A tyre vulcanisation line according to claim 9, characterized in that: lifting frames (26) are arranged between the filler conveying device (24) and the feed back conveying device (23);
the lifting frame (26) is provided with a lifting conveying platform capable of moving vertically, and the lifting conveying platform can be connected with the material return conveying device (23) and the filling conveying device (24) or connected with the filling conveying device (24) and the feeding conveying device (21).
CN202210124767.XA 2022-02-10 2022-02-10 Tire vulcanization production line Pending CN114474808A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210124767.XA CN114474808A (en) 2022-02-10 2022-02-10 Tire vulcanization production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210124767.XA CN114474808A (en) 2022-02-10 2022-02-10 Tire vulcanization production line

Publications (1)

Publication Number Publication Date
CN114474808A true CN114474808A (en) 2022-05-13

Family

ID=81478339

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210124767.XA Pending CN114474808A (en) 2022-02-10 2022-02-10 Tire vulcanization production line

Country Status (1)

Country Link
CN (1) CN114474808A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117067650A (en) * 2023-10-17 2023-11-17 山东中禹环境工程有限公司 Feeding conveying mechanism of tire vulcanizer

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102009411A (en) * 2010-11-11 2011-04-13 高付生 Improved manipulator paw
CN103895131A (en) * 2012-12-25 2014-07-02 软控股份有限公司 Die movable-type tire vulcanization machine set, and vulcanization method thereof
JP2014152025A (en) * 2013-02-12 2014-08-25 Okamura Corp Turnaround device for material to be conveyed
CN106272518A (en) * 2015-05-13 2017-01-04 深圳市创客工场科技有限公司 A kind of robot device
CN107639865A (en) * 2017-09-22 2018-01-30 江苏金猫机器人科技有限公司 A kind of tire autovulcanization line and its vulcanization process
CN108161974A (en) * 2017-12-27 2018-06-15 哈尔滨理工大学 A kind of operation robot
CN108544524A (en) * 2018-04-25 2018-09-18 西安工业大学 A kind of parallel clamping hand based on diving robot
CN208730123U (en) * 2018-09-19 2019-04-12 巨轮智能装备股份有限公司 A kind of efficient hydraulic vulcanization unit
JP2020006042A (en) * 2018-07-11 2020-01-16 株式会社石野製作所 Tableware recovery system and ascending/descending device
CN211518214U (en) * 2019-12-09 2020-09-18 际华三五一七橡胶制品有限公司 High-efficient vulcanization production line of solid tyre
CN213056099U (en) * 2020-07-17 2021-04-27 盐城市恒泰橡胶有限公司 A novel centrifuge for polyurethane tire processing
CN214688064U (en) * 2020-12-23 2021-11-12 萨驰智能装备股份有限公司 Tire supporting mechanism for vulcanizing machine and vulcanizing machine

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102009411A (en) * 2010-11-11 2011-04-13 高付生 Improved manipulator paw
CN103895131A (en) * 2012-12-25 2014-07-02 软控股份有限公司 Die movable-type tire vulcanization machine set, and vulcanization method thereof
JP2014152025A (en) * 2013-02-12 2014-08-25 Okamura Corp Turnaround device for material to be conveyed
CN106272518A (en) * 2015-05-13 2017-01-04 深圳市创客工场科技有限公司 A kind of robot device
CN107639865A (en) * 2017-09-22 2018-01-30 江苏金猫机器人科技有限公司 A kind of tire autovulcanization line and its vulcanization process
CN108161974A (en) * 2017-12-27 2018-06-15 哈尔滨理工大学 A kind of operation robot
CN108544524A (en) * 2018-04-25 2018-09-18 西安工业大学 A kind of parallel clamping hand based on diving robot
JP2020006042A (en) * 2018-07-11 2020-01-16 株式会社石野製作所 Tableware recovery system and ascending/descending device
CN208730123U (en) * 2018-09-19 2019-04-12 巨轮智能装备股份有限公司 A kind of efficient hydraulic vulcanization unit
CN211518214U (en) * 2019-12-09 2020-09-18 际华三五一七橡胶制品有限公司 High-efficient vulcanization production line of solid tyre
CN213056099U (en) * 2020-07-17 2021-04-27 盐城市恒泰橡胶有限公司 A novel centrifuge for polyurethane tire processing
CN214688064U (en) * 2020-12-23 2021-11-12 萨驰智能装备股份有限公司 Tire supporting mechanism for vulcanizing machine and vulcanizing machine

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
马占兴等: "《高等学校使用教材 橡胶机械设计 下册》", vol. 1, 30 June 1984, 化学工业出版社, pages: 274 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117067650A (en) * 2023-10-17 2023-11-17 山东中禹环境工程有限公司 Feeding conveying mechanism of tire vulcanizer
CN117067650B (en) * 2023-10-17 2023-12-29 山东中禹环境工程有限公司 Feeding conveying mechanism of tire vulcanizer

Similar Documents

Publication Publication Date Title
CN105033090B (en) Integrated full-automatic can making machine
CN103464340A (en) Multi-layer baking solidification dispensing machine achieving automatic feeding and discharging
CN110922034B (en) Hot bending equipment and processing technology for producing curved surface toughened film
CN117261289B (en) Shaping hydraulic press for well lid processing and use method
CN106077338A (en) A kind of full-automatic double roller bending systems
CN114474808A (en) Tire vulcanization production line
CN218195935U (en) Rapid demoulding mechanism of brick making mould
CN206232129U (en) A kind of automatic stacker mechanism of charging tray
CN109501077B (en) High-efficient curing press
CN204414428U (en) Can mobile mould emptier
CN111267324B (en) Plastic uptake heat forming device
CN207060444U (en) The automatically casin device of injection machine
CN112897069A (en) Circulating feeding device for brake pad hydraulic forming equipment
CN111115268B (en) LCD liquid crystal glass production line
CN211768882U (en) LCD liquid crystal glass production line
CN116994841B (en) Insulator vulcanization molding equipment
CN209226033U (en) A kind of full-automatic material pipeline
CN219855535U (en) Lens mould feeding machine
CN110586712A (en) Full-automatic double bending machine capable of automatically feeding and discharging and working method thereof
CN212288685U (en) Disposable tableware blister forming device
CN216068639U (en) Full-automatic thick piece plastic uptake machine of going up unloading
CN215401683U (en) Circulating feeding device for brake pad hydraulic forming equipment
CN214447832U (en) PVC outsole cooling device
CN210477536U (en) A drawing of patterns robot for auto parts rubber tube production line
CN114474806B (en) Filling system for tire vulcanization

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20220513