CN212923363U

CN212923363U - Automatic processing production line capable of automatically turning materials

Info

Publication number: CN212923363U
Application number: CN202021267412.9U
Authority: CN
Inventors: 王杰
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-07-02
Filing date: 2020-07-02
Publication date: 2021-04-09
Anticipated expiration: 2030-07-02

Abstract

The utility model discloses an automatic processing lines that can automatic stirring, including charge-in system, transfer chain, system of processing and discharge system, discharge system links to each other with charge-in system through automatic stirring device, automatic stirring device includes: the feeding device is connected to the discharging system; the regulating device is connected to the feeding device and used for vertically arranging the primarily processed materials and transmitting the primarily processed materials to the feeding side of the screening device; the screening device comprises a section of screening track, wherein only one side of the screening track is provided with a side wall, the length of the screening track is greater than the length of the materials, the width of the screening track is 1/3-2/3 of the thickness of the materials, and the screening track is used for enabling the materials with the processed surfaces facing the side wall to fall out of the screening track under the influence of gravity through vibration; the discharging device is connected to the discharging side of the screening device, and the material after screening is placed down to enable the unprocessed surface of the material to face upwards and is transmitted to the feeding system for reprocessing, and the device further comprises a PLC control system.

Description

Automatic processing production line capable of automatically turning materials

Technical Field

The utility model relates to an automatic change processing equipment field especially relates to an automatic processing lines that can automatic stirring.

Background

Along with the development of automatic numerical control equipment, unmanned automated production processing is increasingly advocated now, for processing equipment, automated production is not the problem yet, but to some small and square products that just need two-sided processing, when carrying out large batch product processing, can't in time accomplish automatic stirring and carry out the processing of second face, once batch synchronous processing, can't carry processing in order like single assembly line, often after first face processing is good, direct batch material returned, then put into subsequent material and process, the material after returning needs the manual work to turn over the face and then put into the feed arrangement of reprocessing equipment and carry out the processing of second face again, waste time and energy, it is more to need the manual work simultaneously.

SUMMERY OF THE UTILITY MODEL

In view of the above-mentioned not enough that exists at present, the utility model provides a but automatic processing lines of automatic stirring can carry out automatic stirring to the object of two-sided the same processing mode and return and reprocess in same processing equipment, until exporting the finished product.

In order to achieve the above object, the embodiments of the present invention adopt the following technical solutions:

an automatic processing production line capable of automatically turning materials comprises a feeding system, a conveying line, a processing system and a discharging system, wherein the processing system comprises a processing table and a movable portal frame, an X axial guide rail is arranged on the processing table, the movable portal frame is arranged on the X axial guide rail, a Y axial guide rail is arranged on an upper beam of the movable portal frame, a mounting plate is arranged on the Y axial guide rail, a Z axial guide rail is arranged on the mounting plate, a processing head is arranged on the Z axial guide rail, a table top is arranged on the processing table below the movable portal frame, a processing position corresponding to the processing head is arranged on the table top, the conveying line comprises a conveying track and a driving system for driving materials to move in the conveying track, the conveying track and the processing position are arranged in parallel and are respectively provided with material output channels at positions corresponding to the processing position, the department is equipped with pusher and is used for with material propelling movement to the station of processing in the material output way, discharge system links to each other with charge-in system through automatic turn-down rig, the delivery track both ends are equipped with the feed channel respectively, one of them feed channel with automatic turn-down rig links to each other, automatic turn-down rig includes: the feeding device is connected to the discharging system; the regulating device is connected to the feeding device and used for vertically arranging the primarily processed materials and transmitting the primarily processed materials to the feeding side of the screening device; the screening device comprises a section of screening track, wherein only one side of the screening track is provided with a side wall, the length of the screening track is greater than the length of the materials, the width of the screening track is 1/3-2/3 of the thickness of the materials, and the screening track is used for enabling the materials with the processed surfaces facing the side wall to fall out of the screening track under the influence of gravity through vibration; the discharging device is connected to the discharging side of the screening device, the screened materials are placed down to enable the unprocessed surfaces of the materials to face upwards and are transmitted to the feeding system for reprocessing, and the discharging device further comprises a PLC control system used for controlling the operation of all parts.

According to the utility model discloses an aspect, regular device includes base, vibrating device and drive arrangement, feeding track and ejection of compact track, vibrating device sets up on the base, drive arrangement sets up in vibrating device, feeding track is connected to feeding device, vibrating device is used for vibrating the material that feeding track was come in and is making material vertical arrangement get into ejection of compact track by drive arrangement drive motion simultaneously.

According to the utility model discloses an aspect, vibrating device is including shaking a section of thick bamboo and the fixed vibration base that shakes and provide the vibration, it upwards is provided with ejection of compact track to encircle on the section of thick bamboo inner wall to shake, the feeding track sets up and is shaking a section of thick bamboo top or shake on the section of thick bamboo lateral wall.

According to the utility model discloses an aspect, drive arrangement includes driving-disc and driving motor, the driving-disc setting is connected bottom in the vibration and bottom ejection of compact track, the driving-disc drives the rotation through driving motor and orders about the material on the driving-disc in the material shakes a section of thick bamboo and gets into ejection of compact track, a last department of ejection of compact track is equipped with toggle device for undulant material makes the material carry out vertical arrangement.

According to the utility model discloses an aspect, screening track below is equipped with feed back device, feed back device is arranged in carrying the material that drops back to regular device.

According to an aspect of the present invention, the calibration system includes a calibration device disposed behind each processing station, the calibration device being located on the same Y-axis line.

According to an aspect of the utility model, processing station department is equipped with photoelectric sensing device.

According to the utility model discloses an aspect, pusher is including setting up cylinder and the push rod in the delivery track outside, the push rod is connected with the cylinder and can move on in order to add the station with the material propelling movement towards processing position direction along the X axial under the cylinder effect.

According to the utility model discloses an aspect, processing bench under the portal frame is equipped with out the material way, and it says and process the position and be connected to go out the material, go out track, processing station and material output and say and be located same straight line for the material can be arranged in proper order in order to be exported from the material by pusher and say the propelling movement to go out the material way and finally release.

The utility model discloses the advantage of implementing: the automatic processing production line capable of automatically turning materials comprises a feeding system, a conveying line, a processing system and a discharging system, wherein the processing system comprises a processing table and a movable portal frame, an X axial guide rail is arranged on the processing table, the movable portal frame is arranged on the X axial guide rail, a Y axial guide rail is arranged on an upper beam of the movable portal frame, a mounting plate is arranged on the Y axial guide rail, a Z axial guide rail is arranged on the mounting plate, a processing head is arranged on the Z axial guide rail, a table board is arranged on the processing table below the movable portal frame, a processing position corresponding to the processing head is arranged on the table board, the conveying line comprises a conveying track and a driving system for driving materials to move in the conveying track, the conveying track and the processing position are arranged in parallel, and material output channels are respectively arranged at positions corresponding to the processing positions, the department is equipped with pusher and is used for with material propelling movement to the station of processing in the material output way, discharge system links to each other with charge-in system through automatic turn-down rig, the delivery track both ends are equipped with the feed channel respectively, one of them feed channel with automatic turn-down rig links to each other, automatic turn-down rig includes: the feeding device is connected to the discharging system; the regulating device is connected to the feeding device and used for vertically arranging the primarily processed materials and transmitting the primarily processed materials to the feeding side of the screening device; the screening device comprises a section of screening track, wherein only one side of the screening track is provided with a side wall, the length of the screening track is greater than the length of the materials, the width of the screening track is 1/3-2/3 of the thickness of the materials, and the screening track is used for enabling the materials with the processed surfaces facing the side wall to fall out of the screening track under the influence of gravity through vibration; the discharging device is connected to the discharging side of the screening device, and is used for placing the screened materials to enable the unprocessed surfaces of the materials to face upwards and transmitting the materials to the feeding system for reprocessing, and the discharging device also comprises a PLC control system used for controlling the operation of each part; through half track at the screening track, can carry out the turn-over with the material of processing one side, the concrete principle does, carry the material on the screening track when the screening track, to transverse arrangement's material, because of the volume that the material is located on the track is obviously far less than the outer volume of track, the big rethread vibration of the outer weight of track makes the material inevitable drop, to vertical arrangement's material, even be located the volume that is greater than or equal to outside the track on the track, if that unprocessed is located outside the track, then through the effect of vibration and gravity, can directly drop equally, thereby only remain that unprocessed is located the material on the track and can pass through the screening track, then the material that rethread discharging device will pass through is fallen and is made that unprocessed face up, finally realized the material turn-over. The whole device can arrange the disordered materials with the processed first surface, remove the materials through gravity, turn over the materials, and input the materials into a processing system, and has simple structure and high turning efficiency; the machine tool is suitable for efficiently processing small article products, such as processing happy and happy building blocks and the like, and greatly improves the processing efficiency.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural view of a processing system according to the present invention;

FIG. 2 is a schematic view of the structure of the processing table of the present invention;

fig. 3 is a schematic rear view of the processing system of the present invention;

fig. 4 is a schematic structural view of the automatic stirring device of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1, 2, 3 and 4, an automatic processing production line capable of automatically turning materials comprises a feeding system, a conveying line, a processing system and a discharging system, wherein the processing system comprises a processing table 200 and a movable portal frame 300, an X axial guide rail 201 is arranged on the processing table, the movable portal frame is arranged on the X axial guide rail, a Y axial guide rail 302 is arranged on a cross beam 301 of the movable portal frame, a mounting plate 303 is arranged on the Y axial guide rail, a Z axial guide rail 304 is arranged on the mounting plate, a processing head 305 is arranged on the Z axial guide rail, the automatic processing production line further comprises a power system 400 for providing each axial driving force, a table board is arranged on the processing table below the movable portal frame, a processing station 202 is arranged on the table board, the processing system further comprises a conveying rail 500 for feeding materials and a driving device for driving the materials to move in the conveying rail, the conveying track with position department that processing position parallel arrangement and processing position correspond has seted up material output and has said 501, and material output says that department is equipped with pusher 502 respectively and is used for with material propelling movement to the station of processing, still including the calibration system 203 that is used for the calibration processing head, discharge system passes through automatic turning device and links to each other with charge-in system, the conveying track both ends are equipped with feed channel 503 respectively, one of them feed channel with automatic turning device links to each other, still includes the PLC control system who is used for controlling each part operation.

The automatic stirring device comprises:

a feed device connected to an outfeed system of the processing system;

the regulating device is connected to the feeding device and used for vertically arranging the primarily processed materials and transmitting the primarily processed materials to the feeding side of the screening device;

a screening device comprising a section of screening rail 100 provided with a side wall on only one side, the length of the screening rail being greater than the length of the material and the width of the screening rail being 1/3 to 2/3 of the thickness of the material, the screening rail being adapted to cause material having a machined surface facing the side wall to fall out of the screening rail by vibration under the influence of gravity;

and the discharging device is connected to the discharging side of the screening device, and the screened material is laid down to enable the unprocessed surface of the material to face upwards and is transmitted to the processing system for reprocessing. The feeding device, the regulating device, the screening device and the discharging device can be respectively and independently arranged as a whole, and can also be described in the following practical application examples.

In a practical application, the arranging device may include a base 1, a vibrating device 2, a driving device 3, a feeding track and a discharging track 4, the vibrating device is disposed on the base, the driving device is disposed in the vibrating device, the feeding track is connected to the feeding device, and the vibrating device is configured to vibrate the material conveyed by the feeding track while the material is driven by the driving device to move so that the material is vertically arranged to enter the discharging track.

In a practical application, the vibration device comprises a vibration cylinder 21 and a vibration base 22 for fixing the vibration cylinder and providing vibration, a discharge rail is arranged on the inner wall of the vibration cylinder in an upward surrounding manner, and the feed rail is arranged above the vibration cylinder or on the side wall of the vibration cylinder.

In a practical application, the driving device comprises a driving disc 31 and a driving motor, the driving disc is arranged at the bottom in the vibration and connected with the bottom of the discharging track, and the driving disc drives the material on the driving disc in the material vibrating cylinder to enter the discharging track through the driving motor.

In a practical application, a shifting device 41 is arranged at one position on the discharging track and used for enabling materials to be vertically arranged by means of material fluctuation.

In a practical application, the discharging device comprises a discharging channel 5, a pouring device 51 is arranged at one position on the discharging channel, and the pouring device is a pouring stick which is arranged on the wall of the discharging channel and obliquely arranged downwards towards the discharging direction.

In one practical application, the width of the screening track is preferably half the thickness of the material.

In a practical application, a material returning device 6 is arranged below the screening track and used for conveying the dropped materials back to the regulating device. The feed back device 6 can be arranged around the outer wall of the vibration cylinder, and the outlet of the feed back device is connected into the vibration cylinder

In practical applications, the calibration system includes a calibration device 2031 disposed after each processing station, the calibration devices being located on the same Y-axis line.

In practical application, the power system comprises an X-axis driving device 401 arranged on the processing table, a connecting position 306 is arranged below the cross beam, and the X-axis driving device is movably connected with the connecting position and can drive the movable gantry frame to move back and forth on the X-axis guide rail along the X-axis direction.

In practical application, the power system includes a Y-axis driving device 402 disposed at one end or both ends of the beam, and the Y-axis driving device is connected to the mounting plate and can drive the mounting plate to move back and forth along the Y-axis direction on the Y-axis guide rail.

In practical application, the power system comprises a plurality of Z axial driving devices 403 which are arranged on the mounting plate and correspond to the plurality of sets of Z axial guide rails one to one, and each Z axial driving device is respectively connected with a processing head on the corresponding Z axial guide rail and can drive the processing head to move back and forth on the Z axial guide rail along the Z axial direction.

In practical application, the processing station is provided with a photoelectric sensing device 204.

In practical application, the pushing device comprises an air cylinder 5021 and a push rod 5022 which are arranged on the outer side of the conveying track, and the push rod is connected with the air cylinder and can move towards the machining position along the X axial direction under the action of the air cylinder so as to push the materials to the machining position.

In practical application, a material outlet channel 600 is arranged on the processing table below the portal frame, and the material outlet channels are respectively connected with the processing positions.

In practical application, the discharging channel, the processing station and the material output channel are located on the same straight line, so that materials can be sequentially arranged to be pushed to the discharging channel from the material output channel by the pushing device and finally pushed out.

The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are all covered by the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. An automatic processing production line capable of automatically turning materials comprises a feeding system, a conveying line, a processing system and a discharging system, and is characterized in that the processing system comprises a processing table and a movable portal frame, an X axial guide rail is arranged on the processing table, the movable portal frame is arranged on the X axial guide rail, a Y axial guide rail is arranged on an upper beam of the movable portal frame, a mounting plate is arranged on the Y axial guide rail, a Z axial guide rail is arranged on the mounting plate, a processing head is arranged on the Z axial guide rail, a table board is arranged on the processing table below the movable portal frame, a processing position corresponding to the processing head is arranged on the table board, the conveying line comprises a conveying track and a driving system for driving materials to move in the conveying track, the conveying track and the processing position are arranged in parallel and are respectively provided with material output channels at positions corresponding to the processing position, the department is equipped with pusher and is used for with material propelling movement to the station of processing on the material output way, still including the calibration system who is used for the calibration processing head, ejection of compact system links to each other with charge-in system through automatic turn-down rig, the delivery track both ends are equipped with the feed channel respectively, one of them feed channel with automatic turn-down rig links to each other, automatic turn-down rig includes: the feeding device is connected to the discharging system; the regulating device is connected to the feeding device and used for vertically arranging the primarily processed materials and transmitting the primarily processed materials to the feeding side of the screening device; the screening device comprises a section of screening track, wherein only one side of the screening track is provided with a side wall, the length of the screening track is greater than the length of the materials, the width of the screening track is 1/3-2/3 of the thickness of the materials, and the screening track is used for enabling the materials with the processed surfaces facing the side wall to fall out of the screening track under the influence of gravity through vibration; the discharging device is connected to the discharging side of the screening device, the screened materials are placed down to enable the unprocessed surfaces of the materials to face upwards and are transmitted to the feeding system for reprocessing, and the discharging device further comprises a PLC control system used for controlling the operation of all parts.

2. The automatic processing production line capable of automatically turning over materials as claimed in claim 1, wherein the arranging device comprises a base, a vibrating device and a driving device, a feeding track and a discharging track, the vibrating device is arranged on the base, the driving device is arranged in the vibrating device, the feeding track is connected to the feeding device, the vibrating device is used for vibrating the materials conveyed by the feeding track, and the materials are driven by the driving device to move so that the materials are vertically arranged and enter the discharging track.

3. The automatic processing production line capable of automatically turning over materials as claimed in claim 2, wherein the vibrating device comprises a vibrating cylinder and a vibrating base for fixing the vibrating cylinder and providing vibration, a discharging rail is arranged on the inner wall of the vibrating cylinder in an upward surrounding manner, and the feeding rail is arranged above the vibrating cylinder or on the side wall of the vibrating cylinder.

4. The automatic processing production line capable of automatically turning over materials as claimed in claim 3, wherein the driving device comprises a driving disc and a driving motor, the driving disc is arranged at the bottom in the vibration and connected with the bottom of the discharging track, the driving disc drives the material on the driving disc in the material vibrating cylinder to enter the discharging track through the driving motor, and a shifting device is arranged at one position on the discharging track and used for enabling the material to be vertically arranged by means of material fluctuation.

5. The automatic processing production line capable of automatically turning over materials as claimed in claim 1, wherein a material returning device is arranged below the screening track and used for conveying the dropped materials back to the regulating device.

6. The automated processing line capable of automatically turning over materials as claimed in one of claims 1 to 5, wherein the calibration system comprises a calibration device arranged after each processing station, and the calibration devices are positioned on the same Y-axis line.

7. The automatic processing production line capable of automatically turning over materials as claimed in claim 6, wherein a photoelectric sensing device is arranged at the processing station.

8. The automatic processing production line capable of automatically turning over materials as claimed in claim 6, wherein the pushing device comprises an air cylinder and a push rod which are arranged outside the conveying track, the push rod is connected with the air cylinder and can move towards the processing position along the X-axis direction under the action of the air cylinder so as to push the materials to the processing position.

9. The automatic processing production line capable of automatically turning over materials as claimed in claim 8, wherein a material outlet channel is arranged on the processing table below the portal frame, the material outlet channel is connected with the processing position, and the material outlet channel, the processing position and the material output channel are located on the same straight line, so that the materials can be sequentially arranged to be pushed to the material outlet channel by the pushing device and finally pushed out from the material outlet channel.