CN214556978U - LED filament cutting equipment - Google Patents
LED filament cutting equipment Download PDFInfo
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- CN214556978U CN214556978U CN202120033401.2U CN202120033401U CN214556978U CN 214556978 U CN214556978 U CN 214556978U CN 202120033401 U CN202120033401 U CN 202120033401U CN 214556978 U CN214556978 U CN 214556978U
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Abstract
The utility model provides a LED filament cutting device, which comprises a workbench, a feeding mechanism, a CCD counting mechanism, a punching mold and a discharging mechanism which are sequentially arranged on the workbench from left to right, and a carrying mechanism which is arranged on the workbench and positioned at the front side of the CCD counting mechanism, the punching mold and the discharging mechanism; the feeding mechanism controls products to be conveyed to the CCD counting mechanism one by one; the CCD counting mechanism comprises a material receiving platform and a CCD photographing device arranged above the material receiving platform; the punching die is used for cutting a product; the conveying mechanism is used for conveying the products on the CCD counting mechanism to the punching die and conveying the cut products on the punching die to the blanking mechanism; a material box for collecting cut products is arranged on the blanking mechanism; embodies the utility model discloses work efficiency is high, saves the labour.
Description
Technical Field
The utility model relates to a LED processing equipment technical field, in particular to LED filament cutting equipment.
Background
The LED filament is in process of production, and a plurality of LED filaments are in parallel connection together, consequently need cut the separation with the LED that links together, and the LED filament cuts and in the past is placed into die-cut mould through the manual work, cuts the filament through die-cut mould, cuts the completion back, and the manual work will be taken out and place in the pan feeding box and collect from the mould again, and this mode is inefficient, extravagant labour, be not suitable for mass production, consequently an automatic equipment that cuts of urgent need design.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a LED filament cutting equipment mentions the problem in order to solve the background art.
In order to achieve the above object, the present invention provides the following technical solutions:
an LED filament cutting device comprises a workbench, a feeding mechanism, a CCD counting mechanism, a punching die, a blanking mechanism and a carrying mechanism, wherein the feeding mechanism, the CCD counting mechanism, the punching die and the blanking mechanism are sequentially arranged on the workbench from left to right;
the feeding mechanism comprises a conveying jig, a jig feeding conveying device, a jig backflow conveying device, a transfer lifting device and a material pushing device; the conveying jig is internally provided with a laminated installation position for installing products; the conveying jig is conveyed among the jig feeding conveying device, the jig backflow conveying device and the transfer lifting device; the jig feeding and conveying device and the jig backflow and conveying device are vertically distributed and erected on the workbench; the transfer lifting device is arranged on the workbench and is positioned on the right sides of the jig feeding and conveying device and the jig backflow and conveying device; the pushing device is used for pushing the products in the conveying jig at the position of the transfer lifting device to the CCD counting mechanism;
the CCD counting mechanism comprises a material receiving platform and a CCD photographing device arranged above the material receiving platform; the punching die is used for cutting a product;
the conveying mechanism is used for conveying the products on the CCD counting mechanism to the punching die and conveying the cut products on the punching die to the blanking mechanism;
and a material box for collecting cut products is placed on the blanking mechanism.
To further describe the present invention, the jig feeding and conveying device includes a first mounting frame, and a first conveying belt and a first driving device mounted on the first mounting frame; the first driving device is in driving connection with the first conveying belt; the jig backflow conveying device comprises a second mounting frame, a second conveying belt and a second driving device, wherein the second conveying belt and the second driving device are mounted on the second mounting frame; the conveying second driving device is in driving connection with the second conveying belt; the first mounting frame is positioned above the second mounting frame; the first mounting frame and the second mounting frame are connected through a first connecting frame and fixed on the workbench.
For further description of the present invention, the pushing device includes a first cylinder and a pushing plate; the first air cylinder is fixed at the bottom of the first mounting frame; the push plate is fixed at the power output end of the first air cylinder and drives the first air cylinder to move left and right.
For further description of the present invention, the transfer lifting device includes a vertical frame, a Z-axis driving device, a third mounting frame, a third conveying belt, a third driving device, a support frame, a double-head cylinder and a clamping plate; the vertical frame is fixed on the workbench; the Z-axis driving device is installed on the vertical frame, and the power output end is connected with the third mounting frame to drive the third mounting frame to move up and down; the third conveyer belt is arranged on a third mounting rack; the third driving device is arranged on the third mounting frame and is in driving connection with the third conveying belt; the double-head cylinder is erected above the third conveying belt through a supporting frame; the splint set up two and fix two output ends around the double-end cylinder respectively.
For the further description of the utility model, the material receiving platform comprises a sliding frame, a jacking cylinder and a supporting plate; the sliding frame is fixed on the workbench; the supporting plate can be installed on the sliding frame in a vertically sliding mode; the jacking cylinder is fixed on one side of the sliding frame, and the power output end of the jacking cylinder is connected with the supporting plate to drive the supporting plate to move up and down; the CCD photographing device comprises a CCD camera and a light supplementing lamp which are erected above the supporting plate.
For further description of the present invention, the carrying mechanism includes an X-axis driving device, a movable plate, a Y-axis driving device, a mounting plate and two sets of carrying components; the movable plate is arranged on the workbench in a left-right sliding manner; the X-axis driving device is arranged between the workbench and the movable plate, and the power output end is connected with the movable plate to drive the movable plate to move left and right; the mounting plate can be arranged above the movable plate in a front-back sliding manner; the Y-axis driving device is fixed on the movable plate, and the power output end is connected with the mounting plate to drive the mounting plate to move back and forth; and the two sets of carrying assemblies are respectively arranged at the left side and the right side of the mounting plate.
For further description of the present invention, the carrying assembly includes a second cylinder, a second connecting frame, a pressing plate, a third cylinder and a suction plate; the second cylinder is fixed on the mounting plate, and the power output end of the second cylinder is connected with the second connecting frame to drive the second connecting frame to move up and down; the third cylinder is fixed on the second connecting frame, and the power output end of the third cylinder is connected with the suction plate to drive the suction plate to move up and down; the pressing plate is fixed on the second connecting frame, and a hollow hole for the air suction plate is formed in the middle of the pressing plate; the suction plate can penetrate through the hollow hole.
For further description of the utility model, the blanking mechanism comprises a material box feeding and conveying component, a material box feeding and conveying component and a material shifting component; the material box feeding and conveying assembly and the material box discharging and conveying assembly both adopt a conveying belt to convey material boxes and are arranged in parallel from left to right; the material poking component is arranged at the front end of the material box feeding conveying component and the front end of the material box discharging conveying component and pokes the material box fed into the front end of the material box feeding conveying component to the front end of the material box discharging conveying component.
To the utility model discloses a further description still includes the marking machine with CCD counting mechanism signal connection.
The utility model has the advantages that:
the LED filament feeding and cutting equipment can automatically complete the procedures of feeding, counting, cutting, box separation, blanking and the like of the LED filament, is high in working efficiency and saves labor.
Drawings
FIG. 1 is an overall structure of the present invention;
FIG. 2 is a structural diagram of the feeding mechanism of the present invention;
FIG. 3 is a structural diagram of the CCD counting mechanism of the present invention;
FIG. 4 is a structural view of the carrying mechanism of the present invention;
fig. 5 is a structural diagram of the discharging mechanism of the present invention.
Detailed Description
The invention is further explained below with reference to the drawings:
the product in the design refers to the LED lamp filaments which are connected in parallel, and the lamp filaments need to be cut and divided into strips.
As shown in fig. 1-5, an LED filament cutting device comprises a workbench 1, a feeding mechanism 2, a CCD counting mechanism 3, a punching mold 4 and a blanking mechanism 5 which are sequentially installed on the workbench 1 from left to right, and a carrying mechanism 6 which is installed on the workbench 1 and is positioned at the front side of the CCD counting mechanism 3, the punching mold 4 and the blanking mechanism 5;
the feeding mechanism 2 comprises a conveying jig 21, a jig feeding and conveying device 22, a jig backflow and conveying device 23, a transfer lifting device 24 and a material pushing device 25; the conveying jig 21 is internally provided with a laminated installation position for installing products; the conveying jig 21 is conveyed among the jig feeding and conveying device 22, the jig backflow conveying device 23 and the transfer lifting device 24; the jig feeding and conveying device 22 and the jig backflow and conveying device 23 are vertically distributed and erected on the workbench 1; the transfer lifting device 24 is installed on the workbench 1 and is positioned at the right side of the jig feeding and conveying device 22 and the jig return conveying device 23; the pushing device 25 is used for pushing the products in the conveying jig 21 at the position of the transfer lifting device 24 to the CCD counting mechanism 3; after the conveying jig 21 is filled with the products, the products are conveyed to the right through the jig feeding and conveying device 22 and conveyed to the transfer lifting device 24, the transfer lifting device 24 controls the conveying jig 21 to move up and down, the products in the transfer lifting device 24 are pushed out one by one through the pushing device 25 and conveyed to the CCD counting mechanism 3, after all the products in the transfer lifting device 24 are pushed out, the empty conveying jig 21 is conveyed to the jig backflow conveying device 23 through the transfer lifting device 24, and the products are conveyed to the left through the jig backflow conveying device 23.
In the present design, the jig feeding and conveying device 22 includes a first mounting frame 221, and a first conveyor belt 222 and a first driving device 223 mounted on the first mounting frame 221; the first driving device 223 is in driving connection with the first conveying belt 222; the jig reflow conveying device 23 comprises a second mounting frame 231, and a second conveying belt 232 and a second driving device 233 which are mounted on the second mounting frame 231; the second conveying driving device 233 is in driving connection with the second conveying belt 232; the first mounting bracket 221 is positioned above the second mounting bracket 231; the first mounting bracket 221 and the second mounting bracket 231 are connected and fixed to the table 1 by the first connecting bracket 26.
The material pushing device 25 comprises a first air cylinder 251 and a push plate 252; the first cylinder 251 is fixed at the bottom of the first mounting bracket 221; the push plate 252 is fixed at the power output end of the first cylinder 251 and is driven by the first cylinder 251 to move left and right, and the first cylinder 251 controls the push plate 252 to move left and right so as to push out the product in the conveying jig 21 on the transfer lifting device 24.
The transfer lifting device 24 comprises a vertical frame 241, a Z-axis driving device 242, a third mounting frame 243, a third conveying belt 244, a third driving device 245, a supporting frame 246, a double-head cylinder 247 and a clamping plate 248; the vertical frame 241 is fixed on the workbench 1; the Z-axis driving device 242 is mounted on the stand 241, and the power output end of the Z-axis driving device is connected with the third mounting frame 243 to drive the third mounting frame 243 to move up and down; the third conveyor belt 244 is mounted on a third mounting frame 243; the third driving device 245 is mounted on the third mounting frame 243 and is in driving connection with the third conveyor belt 244; the double-head cylinder 247 is erected above the third conveyor belt 244 by a support frame 246; the clamp plate 248 is provided with two output ends which are respectively fixed at the front end and the rear end of the double-head cylinder 247, the Z-axis driving device 242 drives the third mounting frame 243 to move up and down, so that the height position of the third conveying belt 244 is controlled, the clamp plate can be butted with the jig feeding and conveying device 22 and the jig backflow conveying device 23, the products are conveyed out one by matching with the material pushing device 25, after the conveying jig 21 is conveyed into the third conveying belt 244, the double-head cylinder 247 controls the clamp plate 248 to clamp the fixed conveying jig 21 for positioning, the conveying jig 21 is prevented from shaking in the material pushing process, after all the products are conveyed out, the double-head cylinder 247 resets and loosens the conveying jig 21, the third driving device 245 drives the third conveying belt 244 to work again, and the conveying jig 21 is conveyed to the left to the jig backflow conveying device 23.
The CCD counting mechanism 3 comprises a material receiving platform 31 and a CCD photographing device 32 arranged above the material receiving platform 31;
the material receiving platform 31 comprises a sliding frame 311, a jacking cylinder 312 and a supporting plate 313; the carriage 311 is fixed to the table 1; the supporting plate 313 is mounted on the carriage 311 in a manner of sliding up and down; the jacking cylinder 312 is fixed on one side of the sliding frame 311, and the power output end is connected with the supporting plate 313 to drive the supporting plate 313 to move up and down; the CCD photographing device 32 comprises a CCD camera 321 and a light supplementing lamp 322 which are erected above the supporting plate 313, the jacking cylinder 312 controls the pushing plate 252 to move upwards, the height position of the pushing plate is in butt joint with the product output position of the transfer lifting device 24, after the product is picked up, the jacking cylinder 312 resets and drives the supporting plate 313 to move downwards, and the CCD camera 321 is used for photographing and counting the products on the supporting plate 313.
The punching die 4 is used for cutting a product;
the conveying mechanism 6 is used for conveying the products on the CCD counting mechanism 3 to the punching die 4 and conveying the products cut on the punching die 4 to the blanking mechanism 5;
the conveying mechanism 6 comprises an X-axis driving device 61, a movable plate 62, a Y-axis driving device 63, a mounting plate 64 and two groups of conveying assemblies 65; the movable plate 62 is mounted on the workbench 1 in a left-right sliding manner; the X-axis driving device 61 is installed between the worktable 1 and the movable plate 62, and the power output end is connected with the movable plate 62 to drive the movable plate 62 to move left and right; a mounting plate 64 is slidably mounted back and forth above the movable plate 62; the Y-axis driving device 63 is fixed on the movable plate 62, and the power output end is connected with the mounting plate 64 to drive the mounting plate 64 to move back and forth; two sets of transport subassembly 65 installs respectively in the left and right sides of mounting panel 64, and X axle drive arrangement 61 drives two sets of transport subassemblies 65 with the linkage of Y axle drive arrangement 63 and moves, and left transport subassembly 65 carries the product on CCD counting mechanism 3 to die-cut mould 4 in, and the transport subassembly 65 of right-hand member carries the product that cuts the completion in the die-cut mould 4 to unloading mechanism 5 simultaneously.
The carrying assembly 65 comprises a second air cylinder 651, a second connecting frame 652, a pressing plate 653, a third air cylinder 654 and a suction plate 655; the second air cylinder 651 is fixed on the mounting plate 64, and the power output end of the second air cylinder is connected with the second connecting frame 652 to drive the second connecting frame 652 to move up and down; the third air cylinder 654 is fixed on the second connecting frame 652, and the power output end is connected with the suction plate 655 to drive the suction plate 655 to move up and down; the pressing plate 653 is fixed on the second connecting frame 652, and a hollow hole 6531 for the air-absorbing plate 655 is formed in the middle of the pressing plate 653; the suction plate 655 can pass through a hollow hole 6531; when the material is taken, the second air cylinder 651 drives the second connecting frame 652 to move downwards, the pressing plate 653 is driven to be pressed on the periphery of the product to position and fix the product, the suction plate 655 is driven to descend by the third air cylinder 654, the product is adsorbed, and the material taking mode is more stable.
A material box 51 used for collecting cut products is placed on the blanking mechanism 5, and the products are collected through the material box 51.
The blanking mechanism 5 comprises a material box feeding and conveying component 52, a material box discharging and conveying component 53 and a material poking component 54; the material box feeding and conveying component 52 and the material box discharging and conveying component 53 both adopt a conveying belt mode to convey the material boxes 51 and are distributed in parallel left and right; the material stirring component 54 is installed at the front end of the material box feeding component 52 and the material box discharging component 53, the material box 51 is fed into the material box control material box 51 and is input from back to front, the material box feeding component 53 controls the material box 51 to be output from front to back, the material stirring component 54 stirs the material box 51 fed into the front end of the material box feeding component 52 to the front end of the material box discharging component 53, the carrying mechanism 6 puts the product into the material box 51 at the front end of the material box discharging component 53, and therefore the product can be stored in a separated box.
The marking machine is in signal connection with the CCD counting mechanism 3; according to the number calculated by the CCD counting mechanism 3, after each box of products is placed, the number of the corresponding filaments of the material box 51 is marked by the marking machine, and each material box 51 is provided with a mark which can be identified by equipment so as to ensure that the marking is not disordered.
The working principle of the embodiment is as follows:
after the conveying jig 21 is filled with products, the products in the transfer lifting device 24 are conveyed to the right through the jig feeding and conveying device 22 and conveyed to the transfer lifting device 24, the transfer lifting device 24 controls the conveying jig 21 to move up and down, the products in the transfer lifting device 24 are pushed out one by one through the material pushing device 25 and conveyed to the CCD counting mechanism 3, after all the products in the transfer lifting device 24 are pushed out, the transfer lifting device 24 conveys the empty conveying jig 21 to the jig backflow conveying device 23, the products are conveyed to the left through the jig backflow conveying device 23, the products pushed to the CCD counting mechanism 3 are photographed through the CCD camera 321 to confirm the number of filaments, after the confirmation is completed, the conveying mechanism 6 conveys the products on the CCD technical mechanism into the punching mold 4, the conveying mechanism 6 conveys the products which are cut in the punching mold 4 into the material box 51 of the blanking mechanism 5 at the same time, when a box of products is loaded, the label printer marks the labels of the number of the products in the material box 51, the blanking mechanism 5 controls the material box 51 filled with the products to be conveyed backwards, and the empty material box 51 is fed in to be ready for receiving materials continuously.
The above description is not intended to limit the technical scope of the present invention, and any modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention are still within the scope of the technical solution of the present invention.
Claims (9)
1. The utility model provides a LED filament cutting tool which characterized in that: the automatic punching machine comprises a workbench, a feeding mechanism, a CCD counting mechanism, a punching die and a blanking mechanism which are sequentially arranged on the workbench from left to right, and a carrying mechanism which is arranged on the workbench and positioned at the front side of the CCD counting mechanism, the punching die and the blanking mechanism;
the feeding mechanism comprises a conveying jig, a jig feeding conveying device, a jig backflow conveying device, a transfer lifting device and a material pushing device; the conveying jig is internally provided with a laminated installation position for installing products; the conveying jig is conveyed among the jig feeding conveying device, the jig backflow conveying device and the transfer lifting device; the jig feeding and conveying device and the jig backflow and conveying device are vertically distributed and erected on the workbench; the transfer lifting device is arranged on the workbench and is positioned on the right sides of the jig feeding and conveying device and the jig backflow and conveying device; the pushing device is used for pushing the products in the conveying jig at the position of the transfer lifting device to the CCD counting mechanism;
the CCD counting mechanism comprises a material receiving platform and a CCD photographing device arranged above the material receiving platform;
the punching die is used for cutting a product;
the conveying mechanism is used for conveying the products on the CCD counting mechanism to the punching die and conveying the cut products on the punching die to the blanking mechanism;
and a material box for collecting cut products is placed on the blanking mechanism.
2. The LED filament trimming apparatus according to claim 1, wherein: the jig feeding and conveying device comprises a first mounting frame, a first conveying belt and a first driving device, wherein the first conveying belt and the first driving device are mounted on the first mounting frame; the first driving device is in driving connection with the first conveying belt; the jig backflow conveying device comprises a second mounting frame, a second conveying belt and a second driving device, wherein the second conveying belt and the second driving device are mounted on the second mounting frame; the conveying second driving device is in driving connection with the second conveying belt; the first mounting frame is positioned above the second mounting frame; the first mounting frame and the second mounting frame are connected through a first connecting frame and fixed on the workbench.
3. The LED filament trimming apparatus according to claim 2, wherein: the material pushing device comprises a first cylinder and a push plate; the first air cylinder is fixed at the bottom of the first mounting frame; the push plate is fixed at the power output end of the first air cylinder and drives the first air cylinder to move left and right.
4. The LED filament trimming apparatus according to claim 2, wherein: the transfer lifting device comprises a vertical frame, a Z-axis driving device, a third mounting frame, a third conveying belt, a third driving device, a supporting frame, a double-head cylinder and a clamping plate; the vertical frame is fixed on the workbench; the Z-axis driving device is installed on the vertical frame, and the power output end is connected with the third mounting frame to drive the third mounting frame to move up and down; the third conveyer belt is arranged on a third mounting rack; the third driving device is arranged on the third mounting frame and is in driving connection with the third conveying belt; the double-head cylinder is erected above the third conveying belt through a supporting frame; the splint set up two and fix two output ends around the double-end cylinder respectively.
5. The LED filament trimming apparatus according to claim 1, wherein: the material receiving platform comprises a sliding frame, a jacking cylinder and a supporting plate; the sliding frame is fixed on the workbench; the supporting plate can be installed on the sliding frame in a vertically sliding mode; the jacking cylinder is fixed on one side of the sliding frame, and the power output end of the jacking cylinder is connected with the supporting plate to drive the supporting plate to move up and down; the CCD photographing device comprises a CCD camera and a light supplementing lamp which are erected above the supporting plate.
6. The LED filament trimming apparatus according to claim 1, wherein: the carrying mechanism comprises an X-axis driving device, a movable plate, a Y-axis driving device, a mounting plate and two groups of carrying components; the movable plate is arranged on the workbench in a left-right sliding manner; the X-axis driving device is arranged between the workbench and the movable plate, and the power output end is connected with the movable plate to drive the movable plate to move left and right; the mounting plate can be arranged above the movable plate in a front-back sliding manner; the Y-axis driving device is fixed on the movable plate, and the power output end is connected with the mounting plate to drive the mounting plate to move back and forth; and the two sets of carrying assemblies are respectively arranged at the left side and the right side of the mounting plate.
7. The LED filament trimming apparatus according to claim 6, wherein: the carrying assembly comprises a second cylinder, a second connecting frame, a pressing plate, a third cylinder and a suction plate; the second cylinder is fixed on the mounting plate, and the power output end of the second cylinder is connected with the second connecting frame to drive the second connecting frame to move up and down; the third cylinder is fixed on the second connecting frame, and the power output end of the third cylinder is connected with the suction plate to drive the suction plate to move up and down; the pressing plate is fixed on the second connecting frame, and a hollow hole for the air suction plate is formed in the middle of the pressing plate; the suction plate can penetrate through the hollow hole.
8. The LED filament trimming apparatus according to claim 1, wherein: the blanking mechanism comprises a material box feeding conveying assembly, a material box discharging conveying assembly and a material poking assembly; the material box feeding and conveying assembly and the material box discharging and conveying assembly both adopt a conveying belt to convey material boxes and are arranged in parallel from left to right; the material poking component is arranged at the front end of the material box feeding conveying component and the front end of the material box discharging conveying component and pokes the material box fed into the front end of the material box feeding conveying component to the front end of the material box discharging conveying component.
9. The LED filament trimming apparatus according to claim 1, wherein: the device also comprises a marking machine in signal connection with the CCD counting mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120033401.2U CN214556978U (en) | 2021-01-07 | 2021-01-07 | LED filament cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120033401.2U CN214556978U (en) | 2021-01-07 | 2021-01-07 | LED filament cutting equipment |
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| Publication Number | Publication Date |
|---|---|
| CN214556978U true CN214556978U (en) | 2021-11-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120033401.2U Active CN214556978U (en) | 2021-01-07 | 2021-01-07 | LED filament cutting equipment |
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| CN (1) | CN214556978U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114309240A (en) * | 2022-01-23 | 2022-04-12 | 东莞六淳智能科技股份有限公司 | Automatic punching equipment |
-
2021
- 2021-01-07 CN CN202120033401.2U patent/CN214556978U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114309240A (en) * | 2022-01-23 | 2022-04-12 | 东莞六淳智能科技股份有限公司 | Automatic punching equipment |
| CN114309240B (en) * | 2022-01-23 | 2024-06-11 | 东莞六淳智能科技股份有限公司 | Automatic punching equipment |
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