CN212863042U - Automatic shunting processing line for lead-acid batteries - Google Patents

Automatic shunting processing line for lead-acid batteries Download PDF

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Publication number
CN212863042U
CN212863042U CN202021645510.1U CN202021645510U CN212863042U CN 212863042 U CN212863042 U CN 212863042U CN 202021645510 U CN202021645510 U CN 202021645510U CN 212863042 U CN212863042 U CN 212863042U
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China
Prior art keywords
lead
cast
conveying
acid battery
weld
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CN202021645510.1U
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Chinese (zh)
Inventor
吴建丰
杨元元
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Changxing Jinrun Dazheng Machinery Co ltd
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Changxing Jinrun Dazheng Machinery Co ltd
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Abstract

The utility model relates to an automatic reposition of redundant personnel processing line of lead acid battery, a serial communication port, including linear conveyor with set up in a plurality of cast joint assemblies of linear conveyor both sides, wherein: the linear conveying device comprises a plurality of conveying channels, and the conveying channels are arranged in one-to-one correspondence with the cast-weld assemblies; the start end and the end of the transmission direction of the linear conveying device are provided with distribution mechanisms which distribute lead-acid batteries for the conveying channels; the cast joint assembly includes that the device of taking and setting up in this cast joint device of taking device one side from the transfer passage setting that corresponds takes the device and removes lead acid battery to cast joint device cast joint work and remove the lead acid battery that the cast joint was accomplished to transfer passage from the cast joint device. Through setting up multiunit transfer passage cooperation distribution device to lead acid battery automatic allocation, all set up the cast joint work that the cast joint assembly corresponds the lead acid battery on every group transfer passage, effectually carry out reposition of redundant personnel cast joint to lead acid battery, when shortening the processing greatly and using, raise the efficiency.

Description

Automatic shunting processing line for lead-acid batteries
Technical Field
The utility model relates to a lead acid battery production technical field especially relates to an automatic reposition of redundant personnel processing line of lead acid battery.
Background
The production of lead-acid batteries generally comprises a conveying line and a cutting brush cast-welding mechanism arranged on one side of the conveying line, wherein a battery pack with a semi-groove of a plate group of the lead-acid battery pressed into a storage battery shell is conveyed backwards on the conveying line, and the battery pack is grabbed from the conveying line by a manual or mechanical arm and enters the cutting brush cast-welding mechanism to cut and brush the plate lugs and cast-weld a formed busbar. In the processing process, because one side of the conveying line is provided with the cutting brush cast-welding mechanism, the processing efficiency is low.
Patent document No. CN201520268942.8 discloses an intelligent cast-weld storage battery production system, which comprises a supporting frame, a sheet brushing device, a dipping device, a storage battery cast-weld machine, a conveying manipulator, a pushing device, a turning manipulator, a falling groove punching machine, a first conveying device, a second conveying device and a manipulator guide rail, wherein the sheet brushing device and the dipping device are sequentially arranged below the first conveying device, the sheet brushing device and the dipping device are arranged in the supporting frame, the conveying manipulator and the turning manipulator are sequentially arranged on the manipulator guide rail, the storage battery cast-weld machine is arranged on one side of the manipulator guide rail, the pushing device is arranged on the other side of the manipulator guide rail, the storage battery cast-weld machine and the pushing device are oppositely arranged, the second conveying device is arranged on one side of the manipulator guide rail, and the falling groove punching machine is arranged above the second conveying device, the first conveying device is arranged on the other side of the manipulator guide rail.
However, in the actual use process, the inventor finds that the processing efficiency is low, a large number of battery packs needing cast welding wait on a conveying line, and the processing time is delayed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at prior art's weak point, through setting up multiunit transfer passage cooperation distribution device to lead acid battery automatic allocation, all set up the cast joint work that the cast joint assembly corresponds and handles lead acid battery on every group transfer passage to a large amount of group battery that need cast joint can appear waiting on the conveyer line, delay the technical problem of processing opportunity.
Aiming at the technical problems, the technical scheme is as follows: the utility model provides an automatic reposition of redundant personnel processing line of lead acid battery, its characterized in that, including linear conveyor with set up in a plurality of cast joint assemblies of linear conveyor both sides, wherein:
the linear conveying device comprises a plurality of conveying channels, and the conveying channels are arranged in one-to-one correspondence with the cast-weld assemblies;
a distribution mechanism is arranged at the starting end and the starting end of the transmission direction of the linear conveying device and distributes lead-acid batteries for the conveying channel;
the cast-weld assembly comprises a taking device and a cast-weld device, wherein the taking device corresponds to the conveying channel, the cast-weld device is arranged on one side of the taking device, and the taking device is used for moving the lead-acid battery to the cast-weld device for cast-weld work and moving the cast-welded lead-acid battery to the conveying channel from the cast-weld device.
As an improvement, the conveying channels are provided with three groups, and the three groups of conveying channels are arranged in a triangular shape with a high middle part and low two sides.
As an improvement, the dispensing mechanism comprises:
a first transverse drive disposed across the transport path; and
a guide disposed on the first transverse drive member that slides transversely with the first transverse drive member.
As an improvement, the guide piece is in a horn-shaped closing-up shape, and the closing-up direction of the guide piece is arranged in the same direction as the conveying channel.
As an improvement, a lifting assembly is arranged at the rear end of the distribution mechanism and is arranged to lift the lead-acid battery to a high conveying channel.
As an improvement, the lifting assembly comprises:
the rack is erected above the linear conveying device;
the first longitudinal driving piece is arranged on the rack along the transmission direction of the linear conveying device;
the first vertical driving piece is arranged on the first longitudinal driving piece and moves along the longitudinal direction along with the first longitudinal driving piece;
the clamping unit is arranged at the bottom of the first vertical driving piece and clamps the lead-acid batteries distributed by the distribution mechanism, and the first vertical driving piece drives the clamping unit to move to drive the lead-acid batteries to be lifted to the middle conveying channel.
As an improvement, the conveying channel is provided with a arranging assembly, the arranging assembly is arranged corresponding to the taking device, the arranging assembly arranges the lead-acid batteries into a group of three, and the taking device is corresponding to the arranging assembly to grab the lead-acid batteries.
The utility model has the advantages that:
(1) the utility model discloses in through setting up multiunit transfer passage cooperation distribution device to lead acid battery automatic allocation, all set up the cast joint work that the cast joint assembly corresponds the treatment lead acid battery on every group transfer passage, effectually carry out reposition of redundant personnel cast joint to lead acid battery, when shortening processing greatly and using, promote efficiency;
(2) in the utility model, three groups of conveying channels are arranged in a shape like a Chinese character pin with a high middle and low two sides, thereby not only saving the space for transverse arrangement, but also ensuring that the taking device is not interfered with the conveying channels when being matched;
(3) the utility model discloses in arrange the location to lead acid battery through setting up the range subassembly for the device of taking once snatchs three lead acid battery and carries out cast joint work, further raises the efficiency.
In conclusion, the equipment has the advantages of continuous automatic distribution and feeding and efficiency improvement and optimization, and is particularly suitable for the technical field of lead-acid battery production.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings described below are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an automatic shunting processing line for lead-acid batteries.
Fig. 2 is a schematic view of the dispensing mechanism and the lifting assembly.
Fig. 3 is a top partial schematic view of the transfer passage.
Fig. 4 is a schematic diagram of the matching of the taking device and the arrangement assembly.
Fig. 5 is a schematic structural view of the arrangement assembly.
Detailed Description
The technical solution in the embodiment of the present invention is clearly and completely described below with reference to the accompanying drawings.
Example one
As shown in fig. 1 to 5, an automatic shunting processing line for lead-acid batteries is characterized by comprising a linear conveying device 1 and a plurality of cast-weld assemblies 2 arranged on two sides of the linear conveying device 1, wherein:
the linear conveying device 1 comprises a plurality of conveying channels 11, and the conveying channels 11 are arranged in one-to-one correspondence with the cast-weld assemblies 2;
a distribution mechanism 3 is arranged at the beginning end of the linear conveying device 1 in the conveying direction, and the distribution mechanism 3 distributes lead-acid batteries 6 to the conveying channel 11;
the cast-weld assembly 2 comprises a taking device 21 arranged from the corresponding conveying channel 11 and a cast-weld device 22 arranged on one side of the taking device 21, wherein the taking device 21 moves the lead-acid battery 6 to the cast-weld device 22 for cast-weld work and moves the cast-welded lead-acid battery 6 to the conveying channel 11 from the cast-weld device 22.
It should be noted that the conveying channel 11 is divided into a front section channel 111 and a rear section channel 112, the front section channel 111 is configured to convey the lead-acid batteries 6 in a single row along the same straight line, and the rear section channel 112 is configured to convey the lead-acid batteries 6 forward in a manner that three are arranged side by side as a group.
It should be noted that the taking device 21 is configured to clamp and take the lead-acid battery 6 by using a manipulator, and the cast-weld device 22 is configured as a cutting-brushing cast-weld machine, which belongs to the known technology and is not described herein again.
Further, the conveying channels 11 are provided with three groups, and the three groups of conveying channels 11 are arranged in a triangular shape with a high middle and low two sides.
Further, the dispensing mechanism 3 includes:
a first transverse drive 31, said first transverse drive 31 being disposed across said conveyor channel 11; and
a guide member 32, said guide member 32 being arranged on said first transverse drive member 31, which slides transversely with said first transverse drive member 31.
Further, the guiding element 32 is configured in a trumpet-shaped closing shape, and the closing direction thereof is arranged in the same direction as the conveying channel 11.
Further, the rear end of the distribution mechanism is provided with a lifting assembly 4, and the lifting assembly 4 is arranged to lift the lead-acid battery 6 to a high conveying channel 11.
Further, the lifting assembly 4 comprises:
the frame 41, the frame 41 is erected above the linear conveying device 1;
a first longitudinal driving member 42, wherein the first longitudinal driving member 42 is arranged on the frame 41 along the transmission direction of the linear conveying device 1;
a first vertical driving member 43, wherein the first vertical driving member 43 is arranged on the first longitudinal driving member 42 and moves along the longitudinal direction;
the clamping unit 44 is arranged at the bottom of the first vertical driving member 43, the clamping unit 44 clamps the lead-acid batteries 6 distributed by the distribution mechanism 3, and the first vertical driving member 43 drives the clamping unit 44 to move and drive the lead-acid batteries 6 to be lifted to the middle conveying channel 11.
It should be noted that the first longitudinal driving member 42 is a timing belt moving mechanism for precisely controlling the stroke and speed of the back-and-forth movement.
It should be noted that the clamping unit 44 adopts a conventional pneumatic claw clamping, which belongs to a conventional technical means and is not described herein, and therefore the clamping unit 44 is not shown in the drawings.
Further, the conveying channel 11 is provided with a arranging assembly 5, the arranging assembly 5 is arranged corresponding to the taking device 21, the arranging assembly 5 arranges the lead-acid batteries 6 into a group of three, and the taking device 21 is arranged corresponding to the arranging assembly 5 to grab the lead-acid batteries 6.
Specifically, the arrangement component 5 comprises a driving cylinder 51 and a receiving plate 52 arranged at a transmission end of the driving cylinder 51, the receiving plate 52 is flush with the height of the conveying channel 11, the driving cylinder 51 drives the receiving plate 52 to move along the width direction of the conveying channel 11, the driving cylinder 51 is set to move in a sectional mode, namely, the driving cylinder moves in a width distance of one lead-acid battery 6 at each time, after one lead-acid battery 6 enters the receiving plate 52, the driving cylinder 51 drives the receiving plate 52 to move transversely for waiting for receiving the next lead-acid battery 6 at one time, and after the receiving plate 52 receives three lead-acid batteries 6 and is taken away by the taking device 21, the driving cylinder 51 resets to perform the next round of work.
It should be noted that the arrangement assembly 5 is disposed at the tail end of the front-section channel 111, and the taking device 21 picks up the lead-acid battery 6 from the arrangement assembly 5, performs the cast-welding operation, and then puts the lead-acid battery 6 on the rear-section channel 112 for output.
The working process is as follows:
the lead-acid batteries 6 which are half-in-slot finished are conveyed from one side of the distribution mechanism 3, the distribution mechanism 3 evenly distributes the lead-acid batteries 6 to the three groups of conveying channels 11, the taking devices 21 corresponding to the groups of conveying channels 11 grab the lead-acid batteries 6 on the arrangement component 5, the lead-acid batteries 6 are placed on the rear section channel 112 to be output after cast welding is carried out by the cast welding device 22, and the lifting component 4 is used for lifting the lead-acid batteries 6 on the middle way to the conveying channels 11 at high positions.
In the description of the present invention, it is to be understood that the terms "front and back", "left and right", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, and do not indicate or imply that the equipment or parts referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
Of course, in this disclosure, those skilled in the art will understand that the terms "a" and "an" should be interpreted as "at least one" or "one or more," i.e., in one embodiment, a number of an element may be one, and in another embodiment, a number of the element may be plural, and the terms "a" and "an" should not be interpreted as limiting the number.
The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art in the technical suggestion of the present invention should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (7)

1. The utility model provides an automatic reposition of redundant personnel processing line of lead acid battery, its characterized in that, include linear conveyor (1) and set up in a plurality of cast joint assemblies (2) of linear conveyor (1) both sides, wherein:
the linear conveying device (1) comprises a plurality of conveying channels (11), and the conveying channels (11) and the cast-weld assemblies (2) are arranged in a one-to-one correspondence manner;
a distribution mechanism (3) is arranged at the beginning end of the transmission direction of the linear conveying device (1), and the distribution mechanism (3) distributes lead-acid batteries (6) for the conveying channel (11);
the cast-weld assembly (2) comprises a taking device (21) arranged from the corresponding conveying channel (11) and a cast-weld device (22) arranged on one side of the taking device (21), wherein the taking device (21) is used for moving the lead-acid battery (6) to the cast-weld device (22) for cast-weld work, and the cast-weld completed lead-acid battery (6) is moved to the conveying channel (11) from the cast-weld device (22).
2. The automatic flow-dividing processing line for the lead-acid batteries according to claim 1, characterized in that three groups of conveying channels (11) are provided, and the three groups of conveying channels (11) are arranged in a triangular shape with a high middle and low two sides.
3. The lead-acid battery automatic flow splitting processing line according to claim 2, characterized in that said dispensing mechanism (3) comprises:
a first transverse drive (31), the first transverse drive (31) being arranged across the conveyor channel (11); and
a guide (32), said guide (32) being arranged on said first transverse drive member (31) which slides transversely following said first transverse drive member (31).
4. The automatic flow dividing processing line for lead-acid batteries according to claim 3, characterized in that the guide member (32) is provided with a flared closing shape, and the closing direction is arranged in the same direction as the conveying channel (11).
5. The lead-acid battery automatic flow splitting processing line according to claim 2, characterized in that the rear end of the dispensing mechanism is provided with a lifting assembly (4), the lifting assembly (4) being arranged to lift the lead-acid battery (6) to an elevated conveying channel (11).
6. The lead-acid battery automatic flow splitting processing line according to claim 5, characterized in that said lifting assembly (4) comprises:
the rack (41), the rack (41) is erected above the linear conveying device (1);
a first longitudinal drive (42), the first longitudinal drive (42) being arranged on the frame (41) in the transport direction of the linear conveyor (1);
a first vertical drive (43), the first vertical drive (43) being arranged on the first longitudinal drive (42) to move along the longitudinal direction;
the clamping unit (44), the clamping unit (44) set up in the bottom of first vertical driving piece (43), clamping unit (44) centre gripping lead-acid batteries (6) that distributing mechanism (3) distribute come, first vertical driving piece (43) drive clamping unit (44) motion drives lead-acid batteries (6) promote to the centre on transfer passage (11).
7. The lead-acid battery automatic flow distribution processing line according to claim 1, characterized in that an arrangement component (5) is arranged on the conveying channel (11), the arrangement component (5) is arranged corresponding to the taking device (21), the arrangement component (5) arranges the lead-acid batteries (6) into a group of three, and the taking device (21) is corresponding to the arrangement component (5) to grab the lead-acid batteries (6).
CN202021645510.1U 2020-08-10 2020-08-10 Automatic shunting processing line for lead-acid batteries Active CN212863042U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021645510.1U CN212863042U (en) 2020-08-10 2020-08-10 Automatic shunting processing line for lead-acid batteries

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021645510.1U CN212863042U (en) 2020-08-10 2020-08-10 Automatic shunting processing line for lead-acid batteries

Publications (1)

Publication Number Publication Date
CN212863042U true CN212863042U (en) 2021-04-02

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CN202021645510.1U Active CN212863042U (en) 2020-08-10 2020-08-10 Automatic shunting processing line for lead-acid batteries

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114906561A (en) * 2022-04-02 2022-08-16 广东精拓自动化智能科技有限公司 Automatic sand blasting production system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114906561A (en) * 2022-04-02 2022-08-16 广东精拓自动化智能科技有限公司 Automatic sand blasting production system

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