CN211840100U - Intelligent full-automatic cast-weld production line for lead-acid storage battery - Google Patents

Abstract

The utility model relates to a lead acid battery production and processing technology field specifically discloses a full-automatic cast joint production line of lead acid battery intelligence, it includes the input line, at least a set of brush equipment and at least a set of cast joint equipment of cutting, the input line is used for the input to treat the lead acid battery of cast joint, the feeding station on the brush equipment of cutting that output station and adjacent establishing on it is just to setting up, the adjacent cast joint equipment that is equipped with the correspondence of ejection of compact station department of cutting the brush equipment, it is through utilizing the brush equipment of cutting, the material manipulator is grabbed to the second, mutually supporting of transfer chain and transfer manipulator, shift to lead acid battery and carry and cut the processing of brushing, and realize carrying out automatic feeding and the work of unloading in turn to the cast joint machine of multiunit, in solving current lead acid battery automatic processing process, the technical problem that.

Description

Intelligent full-automatic cast-weld production line for lead-acid storage battery

Technical Field

The utility model relates to an automatic processing technology field of lead acid battery specifically is a full-automatic cast joint production line of lead acid battery intelligence.

Background

The lead-acid battery mainly comprises a battery plastic shell, a pole group, acid liquor and the like, wherein in the traditional process of processing the lead-acid battery, the pole group needs to be manually clamped by a clamp, after the pole group is clamped, the pole lugs of the pole group are manually trimmed to be positioned on a straight line, then the pole lugs are cut and brushed by a cutting and brushing integrated machine, the oxidation surface layers of the pole lugs are removed, soldering flux is coated on the brushed pole lugs, finally the battery plastic shell is buckled on the rear side of the clamp, the clamp and the battery plastic shell are manually placed into a cast welding machine, the pole lugs of the pole group are cast and welded by the cast welding machine, the pole lugs are cooled and welded through lead liquid according to the flowing direction of current, then the pole group is pushed into the plastic shell through a groove-in thimble in the cast welding machine, and the primary production and assembly of the lead-acid battery are completed. In the processing process, at least 4-6 workers are needed for production and processing, all the workers are transported between the cutting and brushing integrated machine and the cast-welding machine and other machines and are carried manually, the labor intensity is high, the production and processing of one cast-welding machine can only be met, and the processing efficiency is low.

Patent document CN201820886487.1 discloses an automatic processing production line of lead-acid battery, this automatic processing production line of lead-acid battery includes that utmost point crowd goes into shell unit I, cut brush unit II and cast joint unit III, through utilizing clamping device and the automatic income shell of income shell device realization utmost point crowd, later utilize square tray, the automatic transport of the mould shell inversion that realizes loading and has utmost point crowd, accomplish the work of cutting brush and scaling powder flooding one by one in transportation process, automatic input and output in the battery cast joint process are realized to the last conveyor of grabbing by horizontal material, and realize many cast joint equipment line automated production.

However, the above patent has the following technical problems:

1. the lead-acid battery needs to be conveyed by the square tray, so that the conveying efficiency is low and the cost is high;

2. when the cast-weld is carried out, the lead-acid battery needs to be conveyed to the upper part of a lead liquid container of the cast-weld equipment for cast-weld work, and the lead-acid battery is in one-way reciprocating, long in time consumption and low in work efficiency.

SUMMERY OF THE UTILITY MODEL

To above problem, the utility model provides a full-automatic cast joint production line of lead acid battery intelligence, it is through utilizing surely to brush equipment, second and grab mutually supporting of material manipulator, transfer chain and transfer manipulator, shifts to lead acid battery and carry and surely brush the processing to the realization carries out automatic feeding and the work of unloading in turn to the cast joint machine of multiunit, solves current lead acid battery automatic processing in-process, technical problem that machining efficiency is low.

In order to achieve the above object, the utility model provides a following technical scheme:

an intelligent full-automatic cast-weld production line for lead-acid storage batteries comprises an input line, at least one group of cutting and brushing equipment and at least one group of cast-weld equipment, wherein the input line is used for inputting lead-acid batteries to be cast-welded, an output station on the input line is opposite to an adjacent feeding station on the cutting and brushing equipment, the adjacent discharging station of the cutting and brushing equipment is provided with the corresponding cast-weld equipment,

a first material grabbing mechanical arm is arranged at the position adjacent to an output station on the input line, a second material grabbing mechanical arm is arranged at the position adjacent to a discharge station of the cutting and brushing equipment, and a conveying line is arranged at one side of the second material grabbing mechanical arm;

an automatic feeding mechanism is arranged on the cutting and brushing equipment, the automatic feeding mechanism loads a plurality of inverted lead-acid batteries and slides and transfers the inverted lead-acid batteries from the feeding station to the discharging station, and an ear cutting mechanism, an ear brushing mechanism and an ear arranging mechanism are arranged below the automatic feeding mechanism side by side;

the cast-weld equipment comprises three groups of cast-weld machines and a transfer manipulator, the cast-weld machines are arranged on the same side of the conveying path of the conveying line in an arc shape, the transfer manipulator is positioned at the arc-shaped circle center, each cast-weld machine comprises a lead liquid container, a cast-weld mold, a positioning mechanism and a cooling mechanism, the cast-weld molds are arranged in a moving mode along the vertical direction and the horizontal direction, the positioning mechanisms are arranged adjacent to one side of the lead liquid container, the cooling mechanisms are arranged under the positioning mechanisms, cast-weld stations are arranged between the positioning mechanisms and the cooling mechanisms and are arranged towards the transfer manipulator adjacent to one side of the conveying path of the conveying line, and the transfer manipulator alternately carries out the loading and unloading work on the lead-acid batteries on the cast-weld machines of a plurality of groups;

the first material grabbing mechanical arm grabs the lead-acid battery from the output station and rotates 180 degrees, then the lead-acid battery is inversely arranged at the feeding station, the lead-acid battery is driven by the automatic feeding mechanism to be transferred to the discharging station, the lug cutting mechanism, the lug brushing mechanism and the lug shaping mechanism synchronously complete the cutting and brushing work, the second material grabbing mechanical arm grabs the lead-acid battery from the discharging station and rotates 180 degrees, then the lead-acid battery is placed on the conveying line, the conveying line conveys the lead-acid battery to the transfer mechanical arm, the transfer mechanical arm grabs the lead-acid battery and rotates 180 degrees and inversely, then the cast-weld stations on the cast-weld machine are fed one by one, synchronously, after the cast-weld mold contains lead liquid from the lead liquid container, the cast-weld mold slides to be positioned under the lead-acid battery at the cast-weld station, and the positioning mechanism drives the lead-acid battery to descend, and inserting the lug on the lead-acid battery into the lead liquid contained in the lead liquid container, and cooling the lead liquid by the lifting cooling mechanism to finish the cast-weld work of the lead-acid battery.

As an improvement, the automatic feeding mechanism comprises a material carrying disc and a stepping assembly, the material carrying disc is used for carrying the inverted lead-acid battery, and the stepping assembly drives the material carrying disc to move from the feeding station to the discharging station.

As an improvement, the automatic feeding mechanism further comprises a recycling component, the recycling component is arranged right above the stepping component and used for grabbing the material carrying disc at the discharging station and turning the material carrying disc to the feeding station for recycling.

As an improvement, the cast-weld machine comprises a lifting mechanism and a sliding mechanism, wherein the lifting mechanism is arranged right above the lead liquid container and used for loading the cast-weld mold to sink into the lead liquid container to contain and take lead liquid, and the sliding mechanism is arranged between the positioning mechanism and the cooling mechanism and used for drawing the cast-weld mold to move back and forth between the lifting mechanism and the cast-weld station.

As an improvement, one end of the cast-weld mold, which faces the cast-weld station, is provided with symmetrically arranged traction holes, and the sliding mechanism comprises hooks which are inserted into the traction holes in a one-to-one correspondence manner.

As an improvement, the cast-weld machine comprises a groove-entering mechanism, the groove-entering mechanism is arranged between the positioning mechanism and the cooling mechanism in a sliding mode and is used for carrying out groove-entering work on the lead-acid battery after cast-weld.

As an improvement, the cast-weld machine comprises a scraping mechanism, wherein the scraping mechanism is mounted on the lifting mechanism and scrapes the lead liquid on the working end face of the cast-weld mold output by the lifting mechanism.

The utility model discloses the beneficial effect of production line lies in:

(1) the utility model discloses a through utilizing cutting and brushing equipment, the second mechanical hand of grabbing material, transfer chain and transfer manipulator mutually support, carry out the transfer to lead-acid batteries and carry and cut and brush the processing to realize carrying out automatic feeding and unloading work to the cast joint machine of multiunit in turn, make the cast joint machine of multiunit carry out cast joint processing work simultaneously, improve machining efficiency, avoided the use of a large amount of square trays simultaneously, reduced the processing cost;

(2) the utility model discloses a set up the cast joint mould into the structure that can move to the lead liquid container outside, make the cast joint work of lead acid battery go on in the outside of lead liquid container, compared with traditional automated processing equipment, reduced the transport process that lead acid battery carried lead liquid container top, optimized cast joint processing front-back linking mode, reduced process time, improved machining efficiency;

(3) the utility model discloses a set up the retrieval and utilization subassembly on surely brushing equipment, utilize the retrieval and utilization subassembly to carry the material carrying plate that is used for bearing lead-acid batteries on surely brushing equipment to carry on the gyration and carry to the feeding station of surely brushing equipment, realize the automatic cycle retrieval and utilization of material carrying plate, and the retrieval and utilization route is short, and it is inseparable with the linking of input line and second material grabbing manipulator, machining efficiency is higher;

(4) the groove-entering mechanism is arranged on the cast-weld machine, the groove-entering processing of the cast-welded lead-acid battery is directly carried out at the cast-weld station, the transfer is not needed, the cast-weld step and the groove-entering step are closely linked, the useless transfer work is avoided, and the processing time is shortened;

(5) the utility model discloses a cast joint mould is than traditional cast joint mould, has cancelled and has established cooling channel's mode in, directly utilizes cooling body to carry out comprehensive overlay type cooling to cast joint mould, establishes cooling channel's cooling method in more, and cooling efficiency is faster, and the cooling effect is better.

To sum up, the utility model has the advantages of degree of automation is high, machining efficiency is fast, the processing step links up closely, is particularly useful for lead acid battery's automated production processing.

Drawings

FIG. 1 is a layout diagram of the production line of the present invention;

fig. 2 is a schematic view of a three-dimensional structure of the switching device of the present invention;

fig. 3 is a schematic sectional structure diagram of the switching device of the present invention;

FIG. 4 is a schematic view of a partial structure of the stepping assembly of the present invention;

FIG. 5 is a schematic view of the three-dimensional structure of the recycling assembly of the present invention;

FIG. 6 is a schematic sectional view of the pneumatic gripper assembly of the present invention;

FIG. 7 is a schematic view of the three-dimensional structure of the cast-weld machine of the present invention;

FIG. 8 is a schematic cross-sectional view of the cast-weld machine of the present invention;

fig. 9 is a schematic view of the three-dimensional structure of the positioning mechanism of the present invention;

FIG. 10 is a schematic sectional view of the positioning mechanism of the present invention;

fig. 11 is a schematic top view of the cast-weld mold of the present invention;

fig. 12 is a schematic perspective view of the sliding mechanism of the present invention;

fig. 13 is a schematic view of the three-dimensional structure of the lifting mechanism of the present invention;

fig. 14 is a schematic perspective view of the scraping mechanism of the present invention;

FIG. 15 is a schematic view of the three-dimensional structure of the groove feeding mechanism of the present invention;

FIG. 16 is a schematic perspective view of the ear brushing mechanism of the present invention;

fig. 17 is a schematic view of a three-dimensional structure of the lifting assembly of the present invention;

FIG. 18 is a schematic cross-sectional view of the brush roll of the present invention;

FIG. 19 is a schematic view of a three-dimensional structure of the rotating shaft of the present invention;

FIG. 20 is a schematic view of a part of the brush roller according to the present invention;

FIG. 21 is a schematic top view of the combining mechanism of the present invention;

fig. 22 is a schematic view of the working state of the grouping cylinder of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

Example 1:

as shown in fig. 1, 2, 3, 7 and 8, an intelligent full-automatic cast-weld production line for lead-acid batteries comprises an input line 1, at least one set of cutting and brushing equipment 2 and at least one set of cast-weld equipment 3, wherein the input line 1 is used for inputting lead-acid batteries 10 to be cast-welded, an output station 11 on the input line is arranged opposite to an adjacent feeding station 21 on the cutting and brushing equipment 2, a corresponding cast-weld equipment 3 is arranged adjacent to a discharge station 22 on the cutting and brushing equipment 2, a first material grabbing manipulator 4 is arranged adjacent to the output station 11 on the input line 1, a second material grabbing manipulator 5 is arranged adjacent to the discharge station 22 on the cutting and brushing equipment 2, and a conveying line 6 is arranged adjacent to one side of the second material grabbing manipulator 5;

the cutting and brushing device 2 is provided with an automatic feeding mechanism 23, the automatic feeding mechanism 23 is used for loading a plurality of inverted lead-acid batteries 10 to be transferred from the feeding station 21 to the discharging station 22 in a sliding manner, and an ear cutting mechanism 24, an ear brushing mechanism 25 and an ear arrangement mechanism 26 are arranged below the automatic feeding mechanism 23 in parallel;

the cast-weld equipment 3 comprises a plurality of groups of cast-weld machines 32 and transfer manipulators 33, the plurality of groups of cast-weld machines 32 are arranged on two sides of the conveying path of the conveying line 6 in an adjacent mode, each cast-weld machine 32 comprises a lead liquid container 321, a cast-weld mold 322, a positioning mechanism 323 and a cooling mechanism 324, the cast-weld molds 322 are arranged in a moving mode along the vertical direction and the horizontal direction, the positioning mechanisms 323 are arranged on one side of the lead liquid container 321 in an adjacent mode, the cooling mechanisms 324 are arranged under the positioning mechanisms 323, cast-weld stations 320 are arranged between the positioning mechanisms 323 and the cooling mechanisms 324, the cast-weld stations 320 are arranged on one side of the conveying path of the conveying line 6 in an adjacent mode, and the transfer manipulators 33 alternately carry out the loading and unloading work on the lead-acid batteries 10 on the plurality of cast-weld machines 32.

It should be noted that, after the first material grasping robot 4 grasps the lead-acid battery 10 from the output station 11 and rotates 180 degrees, the lead-acid battery is inverted at the feeding station 21, the lead-acid battery 10 is driven by the automatic feeding mechanism 23 to transfer to the discharge station 22, the lug cutting mechanism 24, the lug brushing mechanism 25 and the lug shaping mechanism 26 synchronously complete the cutting and brushing operations, after the second material grasping robot 5 grasps the lead-acid battery 10 from the discharge station 22 and rotates 180 degrees, the lead-acid battery is placed on the conveying line 6, the conveying line 6 conveys the lead-acid battery 10 to the transfer robot 33, after the transfer robot 33 grasps the lead-acid battery 10 and rotates 180 degrees, the cast-weld station 320 on the cast-weld machine 32 is loaded one by one, and synchronously, after the cast-weld mold 322 receives lead liquid from the lead liquid container 321, and sliding to the position right below the lead-acid battery 10 at the cast-weld station 320, and driving the lead-acid battery 10 to descend by the positioning mechanism 323, so that the tab of the lead-acid battery 10 is inserted into the lead liquid contained in the lead liquid container 321, and cooling the lead liquid by the raised cooling mechanism 324 to complete the cast-weld work of the lead-acid battery 10.

As shown in fig. 2 to 4, the automatic feeding mechanism 23 includes a material loading tray 231 and a stepping assembly 232, the material loading tray 231 is used for loading the inverted lead-acid battery 10, the stepping assembly 232 drives the material loading tray 231 to move from the feeding station 21 to the discharging station 22, the material loading tray 231 has the same structure as the tray disclosed in the patent No. CN201920525436.0, and the stepping assembly 232 has the same structure and the same working principle as the stepping assembly disclosed in the patent No. CN 201920525436.0.

Further, the working principles of the ear cutting mechanism 24, the ear brushing mechanism 25 and the ear trimming mechanism 26 are the same as the working principles of the rolling brush assembly, the cutting assembly and the ear trimming assembly disclosed in the patent CN201920525436.0, respectively.

Furthermore, the utility model provides a quantity of cutting brush equipment 2 can be adjusted according to production process speed, and the quantity of cutting brush equipment 2 is preferred two sets ofly in this embodiment, and the second is grabbed and is expected manipulator 5 to be located two sets of between cutting brush equipment 2, and the quantity of cast joint equipment 3 also can be adjusted according to production process speed, and the quantity of cast joint equipment 3 is preferred two sets ofly in this embodiment.

The three groups of the cast-weld machines 32 are arranged on the same side of the conveying path of the conveying line 6 in an arc shape, and the transfer manipulator 33 is positioned at the center of the arc.

It should be noted that, the cast-weld machines 32 in this embodiment are arranged on the same side of the conveying path of the conveying line 6 in an arc shape, and the transfer manipulator 33 is located at the center of the arc, because the cast-weld machines 32 are close to each other, the moving distance of the transfer manipulator 33 for grabbing the lead-acid battery 10 is shorter than that of the transfer manipulator 33 in the fourth embodiment, the reaction is faster, and the working efficiency is higher.

As shown in fig. 1, the first material grabbing manipulator 4, the second material grabbing manipulator 5 and the transfer manipulator 33 are all conventional mechanical arm structures, and the circular dotted line in the drawing is the moving range of the mechanical arm structures.

As shown in fig. 21 and fig. 22, it is worth emphasizing that when two groups of lead-acid batteries 10 are simultaneously input side by an input line 1, a combining mechanism 12 is disposed at an output station 11 of the input line 1 to combine the groups of lead-acid batteries 10 and arrange the lead-acid batteries 10 at equal intervals, wherein the combining mechanism 12 includes collecting cylinders 120 symmetrically disposed on the conveying line 1, the collecting cylinders 120 push all the lead-acid batteries 10 conveyed side by side on the conveying line 1 to a center line of the conveying line 1 for combining, and then convey the lead-acid batteries to a conveying channel 121 connected to a discharge station 22 of the conveying line 1, a material sieving cylinder 122 is disposed at a connecting position of the conveying channel 121 and the conveying line 1, a transfer cylinder 123 is disposed at a tail of the conveying channel 121, the transfer cylinder 123 pushes the lead-acid batteries 10 located at the tail of the conveying channel 121 one by one to a transfer platform 124 located at one side of the conveying, then, an output cylinder 125 located at the rear side of the transfer platform 124 pushes the transfer platform 124 to a separation material frame 126 located at the front side of the transfer platform 124, a plurality of placing areas 1261 are equidistantly arranged on the separation material frame 126, a linear sliding table 127 which drives the separation material frame 126 to switch the placing areas 1261 left and right is arranged below the separation material frame 126, a push cylinder 128 is arranged at the rear side of the separation material frame 126, and the push cylinder 128 pushes the lead-acid batteries 10 on the separation material frame 126 to be transferred to a platform 129 to be grabbed in front of the separation material frame 126 so as to be grabbed by the first material grabbing manipulator 4.

The screening cylinder 122 is provided with a visual detection device for scanning and detecting the lead-acid battery 10, and the principle of the visual detection device is the working principle of a visual identification system, which is a conventional visual identification means and is not described herein again.

As shown in fig. 7 to 10, as a preferred embodiment, the cast welding machine 32 includes a lifting mechanism 325 and a sliding mechanism 326, the lifting mechanism 325 is disposed right above the molten lead container 321, and is used for loading the cast welding mold 322 to sink into the molten lead container 321 to contain molten lead, and the sliding mechanism 326 is disposed between the positioning mechanism 323 and the cooling mechanism 324, and pulls the cast welding mold 322 to move back and forth between the lifting mechanism 325 and the cast welding station 320.

The lifting mechanism 325 comprises a lifting frame rail 3251 and a first lifting driving part 3252, the lifting frame rail 3251 is used for clamping and installing the cast-weld mold 322 in a parallel and symmetrical mode, the first lifting driving part 3252 drives the lifting frame rail 3251 to move up and down, in addition, the lifting mechanism 325 further comprises a cover plate 3253 positioned above the lifting frame rail 3251 and a second lifting driving part 3254 used for driving the cover plate 3253 to move up and down, before the first lifting driving part 3252 drives the cast-weld mold 322 to descend into the molten lead container 321 through the lifting frame rail 3251, the second lifting driving part 3254 drives the cover plate 3253 to cover the cast-weld mold 322, so that in the process that the cast-weld mold 322 descends to the molten lead container 321, the molten lead floating on the liquid level of the molten lead container 321 cannot be in contact with the working end face of the cast-weld mold 322, and the lead is prevented from.

Further, the cast-weld mold 322 is of a square plate-shaped structure, a concave cast-weld forming runner 3220 is formed in the cast-weld mold 322, the cast-weld forming runner 3220 is used for containing lead liquid and is used for cast-welding the lead-acid battery 10, one end, facing the cast-weld station 320, of the cast-weld mold 322 is provided with symmetrically-arranged pulling holes 3221, the sliding mechanism 326 comprises hooks 3261 which are inserted into the pulling holes 3221 in a one-to-one correspondence manner and a horizontal driving assembly 3262 which drives the hooks 3261 to horizontally slide, the horizontal driving assembly 3262 is of an electric lead screw structure, the hooks 3261 are connected with a sliding lead screw nut on the electric lead screw structure, and the electric lead screw structure drives the lead screw nut to horizontally move, so that the hooks 3261 move, and further the cast-weld mold 322 is driven to mechanically and horizontally move.

As shown in fig. 9 and 10, as a preferred embodiment, the positioning mechanism 323 includes a turnover plate 3231 for storing the inverted lead-acid battery 10, a first elevation driving member 3232 for driving the turnover plate 3231 to move up and down, a pressing plate 3233 for pressing the lead-acid battery 10 against the turnover plate 3231, and a second elevation driving member 3234 for driving the pressing plate 3233 to move up and down.

As shown in fig. 8, the cooling mechanism 324 further includes a cooling liquid container 3241 and a lifting driver 3242 for lifting the cooling liquid container 3241.

After the cast-weld mold 322 moves to a position right below the cast-weld station 320, the pressing plate 3233 descends to press the lead-acid battery 10, then the turnover plate 3231 descends to insert the tabs of the lead-acid battery 10 into the cast-weld molding runners 3220, then the cooling liquid container 3241 ascends to cool the cast-weld mold 322, so that the lead liquid is solidified, and then the cast-weld mold is reset.

Example 2:

FIG. 5 is a schematic structural diagram of embodiment 2 of the intelligent full-automatic cast-weld production line for lead-acid storage batteries according to the present invention; as shown in the drawings, in which the same or corresponding components as those in embodiment 1 are denoted by the same reference numerals as those in embodiment 1, only the points different from embodiment 1 will be described below for the sake of convenience, and embodiment 2 is different from embodiment 1 shown in fig. 1 in that:

as shown in fig. 5 and 6, the automatic feeding mechanism 23 further includes a recycling component 233, the recycling component 233 is disposed right above the stepping component 232, and grabs the material loading tray 231 at the discharging station 22 and rotates to the feeding station 21 for recycling.

It should be noted that the recycling assembly 233 includes a truss set 2331 and a pneumatic claw set 2332, the pneumatic claw set 2332 is driven by the truss set 2331 to reciprocate between the discharging station 22 and the feeding station 21, wherein the truss set 2331 is a conventional structure that a motor drives a gear and a rack to move along a mounting frame in a matching manner, and details are not repeated herein, and the pneumatic claw set 2332 includes a material gripping claw 23321 symmetrically arranged to grip the material carrying tray 231, a link unit 23322 arranged between the material gripping claws 23321, a pneumatic driver 23323 driving the material gripping claw 23321 to open and close by the link unit 23322, and a lifting driver 23324 driving the material gripping claw 23321 to lift up and down.

Example 3:

FIG. 18 is a schematic structural diagram of embodiment 3 of the intelligent full-automatic cast-weld production line for lead-acid storage batteries according to the present invention; as shown in the drawings, in which the same or corresponding components as those in embodiment 1 are denoted by the same reference numerals as those in embodiment 1, only the points different from embodiment 1 will be described below for the sake of convenience, and embodiment 3 differs from embodiment 1 shown in fig. 1 in that:

as shown in fig. 18 to 20, the structure difference between the brush ear mechanism 25 and the rolling brush assembly disclosed in CN201920525436.0 is that the two ends of the brush roller 251 of the brush ear mechanism 25 are provided with a splicing structure which is quickly detachable from the rotating shaft 252, and the splicing structure includes a plug 2511 disposed at the end of the brush roller 251, a slot 2521 and a limit block 2513 disposed at the connecting end of the rotating shaft 252 and the brush roller 251.

During installation, the plug 2511 is inserted into the slot 2521, the plug 2511, the limit block 2513 and the insertion slot 2521 are integrally connected and fixed in a threaded connection mode when the limit block 2513 is placed, the quick assembly of the brush roll 251 is realized, and compared with the existing brush roll, the brush roll is not required to be disassembled from a bearing for installing the brush roll during disassembly, and the disassembly and the assembly are more convenient.

As shown in fig. 16 and 17, the structure of the ear cutting mechanism 24 is different from that of the round brush assembly disclosed in the patent CN201920525436.0 in that the ear cutting mechanism 25 further includes a lifting component 253, the lifting component 253 includes a movable mounting plate 2531, a fixed mounting plate 2532, a bottom plate 2533 and a lead screw lifting unit 2534, wherein the movable mounting plate 2531 is used for mounting the brush roller 251 and a motor for driving the brush roller 251 to rotate, the fixed mounting plate 2532 is fixedly connected with the bottom plate 2533, the lead screw lifting unit 2534 is mounted on the bottom plate 2533 and drives the movable mounting plate 2531 to be slidably adjusted in a vertical direction relative to the fixed mounting plate 2532, and the lead screw lifting unit 2534 includes a worm 25341, a turbine, a power shaft 25342 and a hand wheel 25343.

After the brush roll 251 works in an end time mode, the hand wheel 25343 drives the power shaft 25342 to rotate, the power shaft 25342 drives the turbine connected with the power shaft 25342 to rotate axially, the worm 25341 moves and goes up and down along the vertical direction relative to the turbine, the movable mounting plate 2531 is driven to go up and down, and then the brush roll 251 and the motor are driven to go up and down, wherein the worm 25341 and the turbine are of a conventional transmission structure, and therefore the turbine is not marked in the drawing.

In addition, the movable mounting plate 2531 and the fixed mounting plate 2532 are slidably arranged through a slide rail and slide block pair, and a hand screw 2535 for fixing the movable mounting plate 2531 and the fixed mounting plate 2532 after adjustment is completed is arranged on the movable mounting plate 2531.

Example 4:

fig. 15 is a schematic structural diagram of embodiment 4 of the intelligent full-automatic cast-weld production line for lead-acid storage batteries according to the present invention; as shown in the drawings, in which the same or corresponding components as those in embodiment 1 are denoted by the same reference numerals as those in embodiment 1, only the points different from embodiment 1 will be described below for the sake of convenience, and embodiment 4 is different from embodiment 1 shown in fig. 1 in that:

as shown in fig. 15, the cast-welding machine 32 includes a groove-entering mechanism 327, and the groove-entering mechanism 327 is slidably disposed between the positioning mechanism 323 and the cooling mechanism 324, and is used for performing a groove-entering operation on the cast-welded lead-acid battery 10.

In a preferred embodiment, the groove entering mechanism 327 includes a shaping bar 3271, a mounting plate 3272 for mounting the shaping bar 3271, and a pusher 3273 for driving the mounting plate 3272 to horizontally push.

It should be noted that, in order to cooperate with the cast-weld work of the lead-acid battery 10, when the upper electrode plate of the lead-acid battery 10 is assembled with the battery case, the upper electrode plate is not pushed in place, and a part of the electrode plate is higher than the upper end surface of the battery case, so that after the cast-weld work of the lead-acid battery 10 is completed, the electrode plate needs to be pushed in place, the mounting plate 3272 provided with the shaping bar 3271 is pushed to the position right below the cast-weld station 320 by the pusher 3273, and the lead-acid battery 10 is moved downwards by the positioning mechanism 323 to abut against the shaping bar 3271, so that the electrode plate is pushed in place, that is.

Example 5:

FIG. 14 is a schematic structural diagram of embodiment 5 of the intelligent full-automatic cast-weld production line for lead-acid storage batteries according to the present invention; as shown in the drawings, in which the same or corresponding components as those in embodiment 1 are denoted by the same reference numerals as those in embodiment 1, only the points different from embodiment 1 will be described below for the sake of convenience, and embodiment 5 is different from embodiment 1 shown in fig. 1 in that:

as shown in fig. 14, the cast welding machine 32 includes a scraping mechanism 328, and the scraping mechanism 328 is mounted on the lifting mechanism 325 and scrapes the molten lead on the working end surface of the cast welding mold 322 output by the lifting mechanism 325.

In a preferred embodiment, the scraping mechanism 328 includes a scraping plate 3281, a connecting mounting frame 3282, and a scraping lifter 3283, and the scraping lifter 3283 drives the scraping plate 3281 to move up and down through the connecting mounting frame 3282.

It should be noted that, in the process that the cast-weld mold 322 takes the lead liquid from the lead liquid container 321 and transfers the lead liquid to the position right below the cast-weld station 320, the scraping lifter 3283 drives the scraper 3281 to descend to contact with the working end face of the cast-weld mold 322 through the connecting mounting seat frame 3282, and by the movement of the cast-weld mold 322, the scraper 3281 is used to scrape off the excess lead liquid on the working end face of the cast-weld mold 322, so as to prevent the lead liquid in the cast-weld molding runner 3220 from forming large-area flash after being cooled.

The working process is as follows:

the lead-acid battery 10 to be cast-welded is sequentially conveyed to an output station 11 of an input line 1 by the input line 1, the lead-acid battery 10 positioned at the output station 11 is picked by a first material-picking manipulator 4 adjacently arranged at the output station 11 and rotated for 180 degrees, and then is inverted on a feeding station 21 of a cutting and brushing device 2 which is opposite to the output station 11, in the process that the lead-acid battery 10 is pushed to a discharging station 22 at the other end of the cutting and brushing device 2 by an automatic feeding mechanism 23 on the cutting and brushing device 2, a lug-cutting mechanism 24, a lug-brushing mechanism 25 and a lug-trimming mechanism 26 which are arranged below the automatic feeding mechanism 23 complete cutting and brushing work on the lead-acid battery 10, the lead-acid battery 10 which completes cutting and brushing work at the discharging station 22 is picked by a second material-picking manipulator 5 adjacently arranged at the discharging station 22 and rotated for 180 degrees, b, synchronously with step b, a cast-weld mold 322 in a lead liquid container 321 at one side of the cast-weld station 320 is transferred to a position right below the cast-weld station 320 after containing lead liquid from the lead liquid container 321, a positioning mechanism 323 above the cast-weld station 320 limits the lead acid battery 10 at the cast-weld station 320, drives the lead acid battery 10 to descend until a tab on the lead acid battery 10 is inserted into the lead liquid contained in the cast-weld mold 322, and synchronously lifts a cooling mechanism 324 right below the cast-weld station 320, and cooling the cast-weld mold 322, completing cast-weld work on the lead-acid battery 10, grabbing and turning the lead-acid battery 10 subjected to cast-weld work by the transfer manipulator 33 for 180 degrees, then placing the battery on the conveying line 6, and outputting the battery by the conveying line 6.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (8)

1. The utility model provides a full-automatic cast joint production line of lead acid battery intelligence, includes input line (1), at least a set of brush equipment (2) and at least a set of cast joint equipment (3) of cutting, input line (1) are used for the input to treat cast joint lead acid battery (10), and output station (11) on it just sets up with adjacent feeding station (21) of establishing on cutting brush equipment (2), the adjacent ejection of compact station (22) department of cutting brush equipment (2) is equipped with corresponding cast joint equipment (3), its characterized in that:

a first material grabbing mechanical arm (4) is arranged at the position of an output station (11) on the input line (1) in an adjacent mode, a second material grabbing mechanical arm (5) is arranged at the position of a discharging station (22) of the cutting and brushing equipment (2) in an adjacent mode, and a conveying line (6) is arranged at one side of the second material grabbing mechanical arm (5) in an adjacent mode;

an automatic feeding mechanism (23) is arranged on the cutting and brushing equipment (2), the automatic feeding mechanism (23) is used for loading a plurality of inverted lead-acid batteries (10) and is transferred to the discharging station (22) from the feeding station (21) in a sliding manner, and an ear cutting mechanism (24), an ear brushing mechanism (25) and an ear arranging mechanism (26) are sequentially arranged below the automatic feeding mechanism (23) in parallel;

cast joint equipment (3) are including cast joint machine (32) and transfer manipulator (33) of three groups, cast joint machine (32) are the arc and arrange in transfer chain (6) delivery path's same one side, transfer manipulator (33) are located curved centre of a circle department, and this cast joint machine (32) all include lead liquid container (321), cast joint mould (322), positioning mechanism (323) and cooling body (324), cast joint mould (322) move along vertical direction and horizontal direction and set up, positioning mechanism (323) adjacent locate lead liquid container (321) one side, cooling body (324) set up in under positioning mechanism (323), just positioning mechanism (323) with be provided with cast joint station (320) between cooling body (324), this cast joint station (320) all face transfer manipulator (33) set up, and this transfer manipulator (33) are in turn to a plurality of groups cast joint machine (32) go on lead acid battery (10) And (5) material and material discharging.

2. The intelligent full-automatic cast-weld production line of lead-acid batteries according to claim 1, characterized in that the first material-grasping manipulator (4) grasps the lead-acid batteries (10) from the output station (11) and rotates 180 degrees, and then inverts the lead-acid batteries to the feeding station (21), the lead-acid batteries (10) are driven by the automatic feeding mechanism (23) to be transferred to the discharging station (22), the cutting and brushing work is completed synchronously by the ear-cutting mechanism (24), the ear-brushing mechanism (25) and the ear-shaping mechanism (26), the second material-grasping manipulator (5) grasps the lead-acid batteries (10) from the discharging station (22) and rotates 180 degrees, then inverts the lead-acid batteries to the conveying line (6), the lead-acid batteries (10) are conveyed to the transfer manipulator (33) by the conveying line (6), and the transfer manipulator (33) grasps the lead-acid batteries (10) and rotates 180 degrees, the method comprises the steps that feeding is carried out on the casting and welding stations (320) on the casting and welding machine (32) one by one, synchronously, after lead liquid is contained in the lead liquid container (321), the casting and welding mold (322) slides to the position under the lead-acid battery (10) at the casting and welding stations (320), the positioning mechanism (323) drives the lead-acid battery (10) to descend, so that a lug on the lead-acid battery (10) is inserted into the lead liquid contained in the lead liquid container (321), the lead liquid is cooled by the lifting cooling mechanism (324), and the casting and welding work of the lead-acid battery (10) is completed.

3. The intelligent full-automatic cast-weld production line for the lead-acid storage batteries according to claim 1, characterized in that the automatic feeding mechanism (23) comprises a material carrying disc (231) and a stepping assembly (232), the material carrying disc (231) is used for carrying the inverted lead-acid batteries (10), and the stepping assembly (232) drives the material carrying disc (231) to move from the feeding station (21) to the discharging station (22).

4. The intelligent full-automatic cast-weld production line of lead-acid storage batteries according to claim 3, characterized in that the automatic feeding mechanism (23) further comprises a recycling component (233), the recycling component (233) is arranged right above the stepping component (232), and the recycling component grabs the material loading plate (231) at the discharging station (22) and rotates to the feeding station (21) for recycling.

5. The intelligent full-automatic cast-weld production line of lead-acid storage batteries according to claim 1, wherein the cast-weld machine (32) comprises a lifting mechanism (325) and a sliding mechanism (326), the lifting mechanism (325) is arranged right above the molten lead container (321) and is used for loading the cast-weld mold (322) to sink into the molten lead container (321) to contain molten lead, and the sliding mechanism (326) is arranged between the positioning mechanism (323) and the cooling mechanism (324) and pulls the cast-weld mold (322) to move back and forth between the lifting mechanism (325) and the cast-weld station (320).

6. The intelligent full-automatic cast-weld production line of the lead-acid storage battery according to claim 5, wherein one end, facing the cast-weld station (320), of the cast-weld mold (322) is provided with symmetrically arranged drawing holes (3221), and the sliding mechanism (326) comprises hooks (3261) which are inserted into the drawing holes (3221) in a one-to-one correspondence manner.

7. The intelligent full-automatic cast-weld production line for the lead-acid storage batteries according to claim 5, characterized in that the cast-weld machine (32) comprises a groove entering mechanism (327), the groove entering mechanism (327) is slidably arranged between the positioning mechanism (323) and the cooling mechanism (324), and is used for performing groove entering work on the cast-welded lead-acid batteries (10).

8. The intelligent full-automatic cast-weld production line for lead-acid storage batteries according to claim 5, characterized in that the cast-weld machine (32) comprises a scraping mechanism (328), wherein the scraping mechanism (328) is mounted on the lifting mechanism (325) and scrapes lead liquid on the working end face of the cast-weld mold (322) output by the lifting mechanism (325).

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