CN211965887U - Full-automatic cast welding production line of lead-acid battery - Google Patents
Full-automatic cast welding production line of lead-acid battery Download PDFInfo
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- CN211965887U CN211965887U CN202020277893.5U CN202020277893U CN211965887U CN 211965887 U CN211965887 U CN 211965887U CN 202020277893 U CN202020277893 U CN 202020277893U CN 211965887 U CN211965887 U CN 211965887U
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Abstract
The utility model relates to an automatic cast joint processing machinery technical field of battery specifically discloses a full-automatic cast joint production line of lead acid battery, it includes cast joint system and transport manipulator, cast joint system includes the cast joint equipment that a plurality of arc equidistance were arranged, this cast joint equipment all centers on the setting of transport manipulator, still include transfer chain and range equipment, its transport manipulator through utilizing range equipment to arrange the lead acid battery of carrying on the transfer chain and supplying to the cast joint system and carry out the material loading snatchs, solve the lead acid battery cast joint in-process, the technical problem of the artifical transport of lead acid battery, and the transfer chain, it is inseparable to link up between transport manipulator and the cast joint system, work efficiency is high.
Description
Technical Field
The utility model relates to an automatic cast joint processing machinery technical field of battery specifically is a full-automatic cast joint production line of lead acid battery.
Background
The storage battery refers to a lead-acid battery, and in the production and processing process of the lead-acid battery, the tab in the lead-acid battery needs to be cast and cast, and a bus bar for circulating current is formed on the tab.
The patent document with the patent number of CN201810587183.X discloses an automatic processing production line and a production process for a lead-acid battery, the automatic processing production line for the lead-acid battery realizes the automatic shell entering of a pole group by utilizing the matching of a clamping device and a shell entering device, then realizes the inverted automatic conveying of a battery plastic shell loaded with the pole group by utilizing a square tray, finishes the work of cutting and brushing and soldering flux impregnation one by one in the conveying process, and finally realizes the automatic input and output in the battery cast-weld process by a transverse grabbing conveying device and realizes the automatic production of a plurality of cast-weld equipment connecting lines.
However, the mechanical structure for transferring and transporting the lead-acid battery into the cast-weld equipment in the automatic processing line disclosed in the above patent is too complicated, and the connection between the equipments is not smooth.
SUMMERY OF THE UTILITY MODEL
To above problem, the utility model provides a full-automatic cast joint production line of lead acid battery, its lead acid battery through utilizing range equipment to carry on the conveying line arranges the transport manipulator that supplies to carry out the material loading to the cast joint system and snatchs, solves the lead acid battery cast joint in-process, the technical problem of the artifical transport of lead acid battery, and links up closely between transfer chain, transport manipulator and the cast joint system, and work efficiency is high.
In order to achieve the above object, the utility model provides a following technical scheme:
the utility model provides a full-automatic cast joint production line of lead acid battery, includes cast joint system and transport manipulator, the cast joint system includes a plurality of cast joint equipment that become the arc equidistance and arrange, and this cast joint equipment all centers on the setting of transport manipulator still includes:
the conveying line is used for horizontally conveying the lead-acid battery, and the cast-weld system and the conveying manipulator are respectively arranged on two sides of the conveying direction of the conveying line; and
arrange equipment, arrange equipment install in on the delivery path of transfer chain, its neighbour is located one side of transport manipulator, and it is right the lead-acid batteries that the transfer chain was carried arrange side by side and supply the transport manipulator snatchs, it includes automatic conveying mechanism, positioning mechanism, dials material mechanism and arrangement mechanism to arrange equipment, conveying mechanism's input with the transfer chain links up the setting, and it is used for carrying lead-acid batteries, positioning mechanism install in conveying mechanism's both sides, it is used for pressing from both sides tight location to lead-acid batteries, dial material mechanism set up in directly over positioning mechanism, it shifts to lead-acid batteries after pressing from both sides tight location on the arrangement mechanism, arrangement mechanism set up in conveying mechanism's output, it is right lead-acid batteries arranges side by side.
As an improvement, the cast-weld equipment comprises a cast-weld mechanism and a loading plate arranged on the cast-weld mechanism in a sliding manner, the loading plate is arranged in a square manner, a plurality of placing grooves are arranged on the loading plate along the length direction, the placing grooves are used for receiving the lead-acid batteries grabbed by the carrying manipulator, and the loading plate transfers the lead-acid batteries into the cast-weld mechanism for cast-weld work.
As the improvement, the transport manipulator includes the arm and grabs the material mechanism, grab material mechanism rotate install in the rotatory wobbling tip department of arm, should grab material mechanism including grabbing material frame and a plurality of grabbing material clamping piece, it is square setting to grab the material frame, and it is right to offer a plurality of being used for on the lateral wall of its one end lead-acid batteries's width direction advances line location's constant head tank, grab the material clamping piece with the same setting that corresponds of constant head tank, it install in grab on the material frame, and its propelling movement tip installs splint, this splint with correspond the constant head tank cooperation is pressed from both sides tightly lead-acid batteries.
As an improvement, the conveying line is arranged in a sectional mode and comprises an input section and an output section, the cast-weld system and the carrying manipulator are arranged between the input section and the output section, and the arrangement equipment is arranged at the output end of the input section.
As an improvement, the positioning mechanism includes:
the positioning plate is arranged on the center line of the conveying belt of the conveying mechanism along the conveying direction of the conveying mechanism, separates the conveying belt into two parallel conveying channels, and has the thickness consistent with the distance of the arrangement mechanism for arranging the lead-acid batteries;
the clamping driving parts are symmetrically arranged on two sides of the conveying direction of the conveying belt and are perpendicular to the positioning plate for pushing; and
and the clamping plate is arranged on the clamping driving piece and matched with the positioning plate to clamp and position the corresponding lead-acid battery.
As an improvement, the kickoff mechanism includes:
the lifter is vertically arranged right above the positioning mechanism and is pushed downwards in a reciprocating manner;
the lifting plate is horizontally arranged on the pushing end of the lifter and driven by the lifter to lift along the vertical direction;
the horizontal kick-out device is arranged on the lifting plate and pushes the lifting plate in a reciprocating manner along the conveying direction of the conveying mechanism; and
the kick-out plate is arranged at the pushing end of the horizontal kick-out device and is driven by the horizontal kick-out device to push and push the positioned lead-acid battery.
As a refinement, the arrangement mechanism includes:
the arrangement disc is arranged in a sliding mode along the conveying direction perpendicular to the conveying mechanism, a plurality of arrangement grooves are formed in the arrangement disc along the sliding direction, and the arrangement grooves are arranged on one sides, facing the conveying mechanism, of the arrangement disc in an opening mode; and
and the arrangement driver is arranged on one side of the arrangement disc and drives the arrangement disc to slide in a reciprocating manner.
As an improvement, the lead-acid battery welding machine further comprises an intermittent output device, wherein the intermittent output device is arranged on the other side of the conveying manipulator adjacent to the arranging device, is arranged on the conveying path of the conveying line, receives the lead-acid battery output by the cast-weld device through the conveying manipulator, and transfers the lead-acid battery to the conveying line for output.
As an improvement, the intermittent output apparatus includes:
the material supporting disc is arranged in a sliding mode along the conveying direction perpendicular to the conveying line, a plurality of transfer material grooves are formed in the material supporting disc along the sliding direction, and the transfer material grooves are arranged opposite to one side opening of the conveying line;
the lifter is arranged on the other side of the material supporting disc opposite to the conveying line and is arranged in a mode of pushing upwards along the vertical direction;
the lifting plate is vertically arranged in a sliding manner and is connected with the pushing end part of the lifter in an installing manner;
the pusher is horizontally vertical to the lifting plate and is arranged at the top of the lifting plate, and the pushing direction of the pusher is consistent with the conveying direction of the conveying line; and
and the material pushing plate is arranged at the pushing end part of the material pushing device and is driven by the material pushing device to push the lead-acid battery on the transfer trough to be transferred to the conveying line.
As an improvement, when the cast-weld system and the carrying manipulator are provided with a plurality of groups along the conveying direction of the conveying line, the conveying line and the carrying manipulator are provided with a plurality of groups in one-to-one correspondence, and the input end of the conveying line is provided with a shunting device in a linking manner, wherein the shunting device is used for shunting the lead-acid batteries to be transferred to the corresponding conveying line.
The beneficial effects of the utility model reside in that:
(1) the utility model discloses it arranges the lead acid battery who carries on the conveying line through utilizing the range equipment for carry on the transport manipulator of material loading to the cast joint system snatch, solve the lead acid battery cast joint in-process, the technical problem of the manual transport of lead acid battery, and link up closely between transfer chain, transport manipulator and the cast joint system, work efficiency is high;
(2) the utility model discloses an utilize the range equipment to arrange the lead battery of carrying on the transfer line, can make the transport manipulator snatch the lead acid battery of multiunit simultaneously and carry out the material loading to the cast joint equipment, and the cast joint equipment also can carry out the cast joint processing of the lead acid battery of multiunit simultaneously, has improved the unit interval greatly, lead acid battery's machining efficiency;
(3) the utility model discloses a set up intermittent type output device for bear the weight of the lead acid battery of cast joint equipment output, and transfer lead acid battery to the conveying line in order and carry, avoid lead acid battery to appear piling up on the conveying line, and avoided the increase of conveying line width, reduced the space requirement to operational environment;
(4) the utility model discloses a set up the reposition of redundant personnel equipment, can make lead acid battery carry on the conveying line that the multiunit parallels to the production and processing of the cast joint system of multiunit is supplied with in the realization, machining efficiency that can effectual improvement production line.
To sum up, the utility model has the advantages of work efficiency is high, the continuity is good, is particularly useful for the automatic cast joint processing machinery technical field of battery.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a partial three-dimensional structure of the present invention;
FIG. 3 is a schematic perspective view of the cast-weld system of the present invention;
FIG. 4 is a schematic perspective view of the cast-weld apparatus of the present invention;
FIG. 5 is a schematic view of the three-dimensional structure of the tray of the present invention;
fig. 6 is a schematic view of the three-dimensional structure of the carrying manipulator of the present invention;
FIG. 7 is a schematic view of the three-dimensional structure of the material grabbing mechanism of the present invention;
FIG. 8 is a schematic view of the three-dimensional structure of the arranging device of the present invention;
FIG. 9 is a schematic sectional view of the arrangement apparatus of the present invention;
fig. 10 is a schematic perspective view of the intermittent output device of the present invention;
FIG. 11 is a schematic sectional view of the intermittent output device of the present invention;
fig. 12 is a schematic perspective view of the flow distribution device of the present invention;
fig. 13 is a schematic sectional structure view of the flow dividing apparatus of the present invention;
fig. 14 is a front view structure diagram of the jacking transfer mechanism of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Example 1:
as shown in fig. 1 to 8, a full-automatic cast welding production line of lead-acid batteries, includes cast welding system 1 and transport manipulator 2, cast welding system 1 includes a plurality of cast welding equipment 11 that become arc equidistance and arrange, and this cast welding equipment 11 all surrounds transport manipulator 2 sets up, still includes:
the lead-acid battery 10 is horizontally conveyed by the conveying line 3, and the cast-weld system 1 and the carrying manipulator 2 are respectively arranged on two sides of the conveying direction of the conveying line 3; and
an alignment device 4, the alignment device 4 being mounted on the conveying path of the conveying line 3, adjacent to one side of the carrying robot 2, and it arranges the lead-acid batteries 10 conveyed by the conveyor line 3 side by side for the handling robot 2 to grasp, the arrangement device 4 comprises an automatic conveying mechanism 41, a positioning mechanism 42, a material shifting mechanism 43 and an arrangement mechanism 44, wherein the input end of the conveying mechanism 41 is connected with the conveying line 3, which is used for conveying the lead-acid battery 10, the positioning mechanisms 42 are arranged at two sides of the conveying mechanism 41, which is used for clamping and positioning the lead-acid battery 10, the material poking mechanism 43 is arranged right above the positioning mechanism 42, the lead-acid battery 10 after clamping and positioning is transferred to the arranging mechanism 44, and the arranging mechanism 44 is arranged at the output end of the conveying mechanism 41 and is used for arranging the lead-acid batteries 10 side by side.
Further, the cast-weld equipment 11 includes a cast-weld mechanism 111 and a tray 112 installed on the cast-weld mechanism 111 and slidably disposed, the tray 112 is set in a square shape, a plurality of placing grooves 113 are arranged on the tray along the length direction, the placing grooves 113 are used for receiving the lead-acid batteries 10 captured by the carrying manipulator 2, and the tray 112 transfers the lead-acid batteries 10 into the cast-weld mechanism 111 for cast-weld work.
Further, the carrying manipulator 2 includes arm 21 and grabs material mechanism 22, grab material mechanism 22 rotate install in the rotatory wobbling tip department of arm 21, should grab material mechanism 22 including grab material frame 221 and a plurality of grab material clamping piece 222, grab material frame 221 is square setting, and has seted up on the lateral wall of its one end a plurality of be used for right lead-acid batteries's 10 width direction advances line location's constant head tank 223, grab material clamping piece 222 with the same corresponding setting of constant head tank 223, it install in grab material frame 221 is last, and its propelling movement tip installs splint 224, this splint 224 with correspond constant head tank 223 cooperation is pressed from both sides tightly lead-acid batteries 10.
It should be noted that, the cast joint equipment 11 in this application can carry out cast joint processing to the lead acid battery 10 of multiunit simultaneously, it is preferable to carry out synchronous cast joint processing to the lead acid battery of 4 groups, if adopt the transfer chain to carry out the synchronous transport of the lead acid battery of 4 groups, can make the width grow of transfer chain, the space that occupies of transfer chain also becomes, in addition, the in-process of transfer chain transport lead acid battery, can lead to acid battery to appear carrying the deviation, lead to the interval between the lead acid battery to change, make the handling manipulator 2 in the in-process of snatching, it is difficult to fix a position.
The technical problem is solved by arranging the arranging device 4, firstly, the conveyor line 3 simultaneously conveys two groups of lead-acid batteries 10 arranged side by side, after the lead-acid batteries 10 are conveyed to the arranging device 4, the lead-acid batteries 10 are transferred to the conveying mechanism 41 of the arranging device to be continuously conveyed, when the lead-acid batteries 10 are conveyed to the positioning mechanism 42, the positioning mechanism 42 clamps and positions the lead-acid batteries 10 to enable the space between the lead-acid batteries 10 to meet the grabbing standard of the carrying manipulator 2, then the positioned lead-acid batteries 10 are transferred and matched to the arranging mechanism 44 through the material shifting mechanism 43, the arranging mechanism 44 receives the two groups of lead-acid batteries 10 of the first batch and then moves to receive the two groups of lead-acid batteries 10 of the second batch, and the 4 groups of lead-acid batteries 10 are arranged side by side in the same arrangement mode with the placing grooves 113 on the material carrying disc 112, the carrying manipulator 2 is convenient to carry and position and grab.
As shown in fig. 2, as a preferred embodiment, the conveying line 3 is a sectional type, and includes an input section 31 and an output section 32, the cast welding system 1 and the handling robot 2 are disposed between the input section 31 and the output section 32, and the alignment device 4 is disposed on the output end of the input section 31.
It should be noted that, the conveyor line 3 is arranged in segments, so that the interference between front and rear conveying can be effectively avoided, the stability of the lead-acid battery 10 in the conveying process is optimized, and the installation of arrangement equipment is facilitated.
As shown in fig. 8, as a preferred embodiment, the positioning mechanism 42 includes:
a positioning plate 421, wherein the positioning plate 421 is arranged on the center line of the conveying belt 411 of the conveying mechanism 41 along the conveying direction of the conveying mechanism 41, separates the conveying belt 411 into two parallel conveying channels 412, and has a thickness consistent with the distance of the arrangement mechanism 44 for arranging the lead-acid batteries 10;
the clamping driving members 422 are symmetrically installed at two sides of the conveying direction of the conveying belt 411, and the clamping driving members 422 are perpendicular to the positioning plate 421 for pushing; and
and the clamping plate 423 is mounted on the clamping driving member 422, and is matched with the positioning plate 421 to clamp and position the corresponding lead-acid battery 10.
As shown in fig. 8 and 9, further, the kick-out mechanism 43 includes:
a lifter 431, the lifter 431 is vertically installed right above the positioning mechanism 42, and is pushed downwards and forwards;
the lifting plate 432 is horizontally arranged on the pushing end of the lifter 431, and is driven by the lifter 431 to lift in the vertical direction;
the horizontal kick-out device 433 is mounted on the lifting plate 432, and is used for pushing the lifting plate 432 to and fro along the conveying direction of the conveying mechanism 41; and
and the material shifting plate 434 is installed at the pushing end of the horizontal material shifting device 433, and the material shifting plate 434 is driven by the horizontal material shifting device 433 to push the positioned lead-acid battery 10.
As shown in fig. 8, further, the aligning mechanism 44 includes:
the arrangement disc 441 is arranged in a sliding manner along the conveying direction perpendicular to the conveying mechanism 41, a plurality of arrangement grooves 442 arranged in an arrangement manner are formed in the arrangement disc 441 along the sliding direction, and the arrangement grooves 442 are opened on one side, which faces the conveying mechanism 41, of the arrangement disc; and
and an arrangement driver 443, wherein the arrangement driver 443 is installed at one side of the arrangement disk 441 and drives the arrangement disk 441 to slide back and forth.
It should be noted that the conveying mechanism 41 receives the lead-acid battery 10 conveyed by the input section 31, the conveying mechanism 41 is a belt conveyor, two parallel conveying channels 412 are formed on the conveying belt 41 through the arranged positioning plates 421, which is beneficial for conveying the lead-acid battery 10 by the conveying channels 412, after the lead-acid battery 10 is conveyed to the positioning mechanism 42, the conveying mechanism 41 stops conveying, the positioning mechanism 42 is started, the clamping plates 423 are pushed by the clamping driving members 422, which is beneficial for pushing the lead-acid battery 10 by the clamping plates 423, so that the lead-acid battery 10 and the positioning plates 421 abut against each other, the two groups of lead-acid batteries 10 abut against and are positioned by the positioning plates 421, the distance between the two groups of lead-acid batteries 10 is adjusted, so that the lead-acid battery 10 completes the distance adjustment, then the clamping driving members 422 reset, the material shifting mechanism 43 is started, the lifter 431 drives, the lead-acid batteries 10 are transferred and mounted in the two arrangement grooves 442 on the arrangement disc 441 by the switch plate 434, and then the arrangement drive 443 is started to drive the arrangement disc 441 to move, so that the arrangement grooves 442 are switched, and the two blank arrangement grooves 442 are aligned with the conveying passage 412 to wait for the input of two new groups of lead-acid batteries 10.
Example 2:
fig. 10 is a schematic structural diagram of a second embodiment of the fully-automatic cast-weld production line for lead-acid batteries according to the present invention; as shown in fig. 10, in which the same or corresponding components as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment shown in fig. 1 in that:
as shown in fig. 10 and 11, the fully-automatic cast-weld production line for lead-acid batteries further includes an intermittent output device 5, wherein the intermittent output device 5 is disposed adjacent to the arranging device 4 on the other side of the conveying robot 2, is mounted on the conveying path of the conveying line 3, receives the lead-acid batteries 10 output by the cast-weld device 11 through the conveying robot 2, and transfers the lead-acid batteries 10 to the conveying line 3 for output.
Wherein the intermittent output device 5 includes:
the material supporting disc 51 is arranged in a sliding mode along the conveying direction perpendicular to the conveying line 3, a plurality of transfer material grooves 511 are formed in the material supporting disc 51 along the sliding direction, and the transfer material grooves 511 are arranged opposite to openings in one side of the conveying line 3;
the lifter 52 is arranged on the other side of the material supporting disc 51 opposite to the conveying line 3 and is arranged in a manner of pushing upwards along the vertical direction;
the lifting plate 53 is vertically arranged in a sliding manner, and is connected with the pushing end part of the lifter 52 in an installing manner;
the pusher 54 is horizontally arranged on the top of the lifting plate 53 perpendicularly to the lifting plate 53, and the pushing direction of the pusher 54 is consistent with the conveying direction of the conveying line 3; and
a material pushing plate 55, wherein the material pushing plate 55 is mounted at the pushing end of the material pushing device 54, and the material pushing device 54 drives the lead-acid batteries 10 on the transfer trough 511 to be transferred to the conveying line 3.
It should be noted that, by providing the intermittent discharging device 5, the lead-acid battery 10 which has completed the cast-weld process and is picked up from the cast-weld device 11 by the carrying robot 2 is received by the tray 51, after the tray 51 receives the lead-acid battery 10, the two sets of transfer troughs 511 on the tray 51 are aligned with the conveyor line 3, and then the lifter 52 lifts the lifting plate 53, then, the pusher 54 drives the pusher plate 55 to push the lead-acid batteries 10 on the transfer trough 511 to the conveyor line 3 for conveying, then the cylinder driving the tray 51 to slide is used to slide and switch the tray 51, so that the other two groups of lead-acid batteries 10 are aligned to the conveyor line 3, then the pushing is repeated, so that the lead-acid batteries 10 are transferred to the conveyor line 3 for conveying, thus, the width of the conveying line 3 is only required to satisfy the conveying of the two groups of lead-acid batteries 10, and the width of the conveying line 3 does not need to be increased to occupy more space.
Example 3:
fig. 13 is a schematic structural diagram of a third embodiment of the full-automatic cast-weld production line for lead-acid batteries according to the present invention; as shown in fig. 13, in which the same or corresponding components as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience. The third embodiment is different from the first embodiment shown in fig. 1 in that:
as shown in fig. 13 and 14, as a preferred embodiment, when the cast-weld system 1 and the transfer robot 2 are provided with a plurality of groups along the conveying direction of the conveying line 3, the conveying line 3 and the transfer robot 2 are provided with a plurality of groups in a one-to-one correspondence, and the input end of the conveying line 3 is provided with a shunting device 6 in an abutting connection manner, and the shunting device 6 is used for shunting the lead-acid battery 10 to be transferred onto the corresponding conveying line 3.
The shunting equipment 6 comprises a battery supply line 61, a shunting conveying table 62, a jacking transfer mechanism 63 and a limiting mechanism 64, wherein the battery supply line 61 is located on one side of the width direction of the shunting conveying table 62 and is used for simultaneously conveying two groups of lead-acid batteries 10 which are arranged side by side to enter the shunting conveying table 62, the shunting conveying table 62 is provided with conveying rollers 621 used for rolling and conveying the lead-acid batteries 10 along the length direction of the shunting conveying table, the separating conveying table 62 is connected with the input ends of a plurality of groups of conveying lines 3, the jacking transfer mechanism 63 is installed below the shunting conveying table 62 and is used for transferring and conveying the lead-acid batteries 10 on the shunting conveying table 62 along the width direction of the shunting conveying table 62, and the limiting mechanism 64 is arranged at the input end of the conveying line 3 opposite to the battery supply line 61.
Further, the jacking moves and carries mechanism 63 is including the fixed base 631 that sets up, install the jacking motor 632 on base 631, drive rotatory eccentric wheel 633 by jacking motor 632, erect jacking frame 634 on eccentric wheel 633, install the year motor 635 that carries on jacking frame 634 and around locating the synchronous conveyor belt 636 on jacking frame 634, wherein, eccentric wheel 633 symmetry sets up on base 631, be provided with the direction slide rail between jacking frame 634 and the base 631, and synchronous conveyor belt 636 is driven by carrying motor 635 and is rotated, drive lead-acid battery 10 and carry.
Furthermore, the position-limiting mechanism 64 includes a mounting frame 641, a position-limiting lifter 642 and a position-limiting blocking plate 643, the mounting frame 641 is erected on the corresponding conveying device 3, the position-limiting lifter 642 is vertically mounted on the mounting frame 641 and is pushed in the vertical direction, and the position-limiting blocking plate 643 is mounted on the pushing end of the position-limiting lifter 642.
It should be noted that, in this embodiment, two sets of conveyor lines 3 are provided, each set of conveyor line 3 is provided with a corresponding cast-weld system 1 and a corresponding handling manipulator 2, the two sets of conveyor lines 3 are arranged side by side, the battery supply line 61 is arranged right opposite to one set of conveyor line 3, when the lead-acid battery 10 input by the battery supply line 61 is supplied to the conveyor line 3 provided with the limiting mechanism 64, the limiting mechanism 64 is not started, the lead-acid battery 10 is directly conveyed to the conveyor line 3 by the operation of the shunt conveying table 62, and when the lead-acid battery is supplied to the other conveyor line 3, the limiting mechanism 64 is started to block the conveyor line 3 that has completed feeding, so that the lead-acid battery 10 stays on the shunt conveying table 62, then, the jacking transfer mechanism 63 is started, the jacking motor 632 drives the eccentric wheel 633 to rotate, so that the jacking frame 634 is lifted, after the jacking frame 634 is lifted, then the synchronous conveyer belt 636 starts to rotate, so as to drive the lead-acid battery 10 to be conveyed to the input end of another conveying line 3, then the jacking transfer mechanism 63 resets, the lead-acid battery 10 falls back to the shunt conveying table 62 again, and the shunt conveying table 62 conveys the lead-acid battery.
The working process is as follows:
the conveying line 3 simultaneously conveys two groups of lead-acid batteries 10 arranged side by side, after the lead-acid batteries 10 are conveyed to the arrangement equipment 4, the conveying mechanism 41 receives the lead-acid batteries 10 conveyed by the input section 31, the conveying mechanism 41 is a belt conveyor, two parallel conveying channels 412 are formed on the conveying belt 41 through the arranged positioning plates 421, the conveying channels 412 are favorable for conveying the lead-acid batteries 10, after the lead-acid batteries 10 are conveyed to the positioning mechanism 42, the conveying mechanism 41 stops conveying, the positioning mechanism 42 is started, the clamping plates 423 are pushed through the clamping driving parts 422, the clamping plates 423 are favorable for pushing the lead-acid batteries 10, the lead-acid batteries 10 and the positioning plates 421 are abutted together, the two groups of lead-acid batteries 10 are abutted and positioned through the positioning plates 421, the distance between the two groups of lead-acid batteries 10 is adjusted, then the clamping driving parts 422 reset, the material stirring, the lifter 431 drives the lifting plate 432 to descend, then the lifting plate is pushed by the horizontal kickoff 433, the lead-acid batteries 10 are transferred and loaded into the two arrangement grooves 442 on the arrangement disc 441 through the kickoff 434, then the arrangement driving 443 is started to drive the arrangement disc 441 to move, the arrangement grooves 442 are switched, the two blank arrangement grooves 442 are aligned with the conveying channel 412, two groups of new lead-acid batteries 10 are input, after the 4 groups of lead-acid batteries 10 are arranged, the carrying manipulator 2 carries out positioning, grabbing and transferring to the material loading disc 112, and the material loading disc 112 transfers the lead-acid batteries 10 into the cast-weld mechanism 111 for cast-weld work.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a full-automatic cast joint production line of lead acid battery, includes cast joint system (1) and transport manipulator (2), cast joint system (1) includes a plurality of cast joint equipment (11) that become arc equidistance and arrange, and this cast joint equipment (11) all centers on transport manipulator (2) set up, its characterized in that still includes:
the lead-acid battery conveying device comprises a conveying line (3), wherein the conveying line (3) is used for horizontally conveying a lead-acid battery (10), and the cast-weld system (1) and the conveying manipulator (2) are respectively arranged on two sides of the conveying direction of the conveying line (3); and
the arrangement equipment (4) is installed on a conveying path of the conveying line (3), the arrangement equipment (4) is adjacently arranged on one side of the conveying manipulator (2) and is used for arranging the lead-acid batteries (10) conveyed by the conveying line (3) side by side to be grabbed by the conveying manipulator (2), the arrangement equipment (4) comprises an automatic conveying mechanism (41), a positioning mechanism (42), a material stirring mechanism (43) and an arrangement mechanism (44), the input end of the conveying mechanism (41) is connected with the conveying line (3) and is used for conveying the lead-acid batteries (10), the positioning mechanism (42) is installed on two sides of the conveying mechanism (41) and is used for clamping and positioning the lead-acid batteries (10), the material stirring mechanism (43) is arranged right above the positioning mechanism (42) and transfers the lead-acid batteries (10) after clamping and positioning to the arrangement mechanism (44), the arrangement mechanism (44) is arranged at the output end of the conveying mechanism (41) and is used for arranging the lead-acid batteries (10) side by side.
2. The full-automatic cast-weld production line of lead-acid batteries according to claim 1, characterized in that the cast-weld equipment (11) comprises a cast-weld mechanism (111) and a tray (112) slidably mounted on the cast-weld mechanism (111), the tray (112) is arranged in a square shape, a plurality of placing grooves (113) are arranged on the tray (112) along the length direction, the placing grooves (113) are used for receiving the lead-acid batteries (10) grabbed by the carrying manipulator (2), and the tray (112) transfers the lead-acid batteries (10) into the cast-weld mechanism (111) for cast-weld work.
3. The full-automatic cast-welding production line of lead-acid batteries according to claim 1, the carrying manipulator (2) comprises a mechanical arm (21) and a material grabbing mechanism (22), the material grabbing mechanism (22) is rotatably arranged at the end part of the mechanical arm (21) which swings in a rotating way, the material grabbing mechanism (22) comprises a material grabbing frame (221) and a plurality of material grabbing clamping pieces (222), wherein the material grabbing frame (221) is arranged in a square shape, and the side wall of one end of the lead-acid battery is provided with a plurality of positioning grooves (223) for positioning the lead-acid battery (10) in the width direction, the material grabbing clamping piece (222) is correspondingly arranged with the positioning groove (223), which is arranged on the material grabbing frame (221), and the pushing end part of which is provided with a clamping plate (224), the clamping plate (224) is matched with the corresponding positioning groove (223) to clamp the lead-acid battery (10).
4. The full-automatic cast-weld production line for lead-acid batteries according to claim 1, characterized in that the conveying line (3) is provided in a sectional manner and comprises an input section (31) and an output section (32), the cast-weld system (1) and the handling manipulator (2) are provided between the input section (31) and the output section (32), and the arranging device (4) is provided on the output end of the input section (31).
5. The full-automatic cast-weld production line for lead-acid batteries according to claim 1, characterized in that the positioning mechanism (42) comprises:
the positioning plate (421) is arranged on the center line of the conveying belt (411) of the conveying mechanism (41) along the conveying direction of the conveying mechanism (41), and divides the conveying belt (411) into two parallel conveying channels (412);
the clamping driving parts (422) are symmetrically arranged at two sides of the conveying direction of the conveying belt (411), and the clamping driving parts (422) are pushed in a manner of being perpendicular to the positioning plate (421); and
and the clamping plate (423) is installed on the clamping driving piece (422) and matched with the positioning plate (421) to clamp and position the corresponding lead-acid battery (10).
6. The line of claim 1, wherein the kick-off mechanism (43) comprises:
a lifter (431), wherein the lifter (431) is vertically arranged right above the positioning mechanism (42) and is pushed downwards in a reciprocating manner;
the lifting plate (432) is horizontally arranged on the pushing end of the lifter (431) and is driven by the lifter (431) to lift along the vertical direction;
the horizontal kick-out device (433) is mounted on the lifting plate (432) and pushes the lifting plate (433) in a reciprocating manner along the conveying direction of the conveying mechanism (41); and
the kick-out plate (434) is installed at the pushing end of the horizontal kick-out device (433), and the horizontal kick-out device (433) drives the positioned lead-acid battery (10) to be pushed.
7. The full-automatic cast-weld production line for lead-acid batteries according to claim 1, characterized in that the alignment mechanism (44) comprises:
the arrangement disc (441), the arrangement disc (441) is arranged along the conveying direction perpendicular to the conveying mechanism (41) in a sliding manner, a plurality of arrangement grooves (442) are formed in the arrangement disc along the sliding direction, and openings are formed in one sides, facing the conveying mechanism (41), of the arrangement grooves (442); and
and the arrangement driver (443), the arrangement driver (443) is installed on one side of the arrangement disk (441), and drives the arrangement disk (441) to slide in a reciprocating manner.
8. The full-automatic cast-weld production line for lead-acid batteries according to claim 1, characterized by further comprising an intermittent output device (5), wherein the intermittent output device (5) is arranged on the other side of the conveying manipulator (2) adjacent to the arrangement device (4), is installed on the conveying path of the conveying line (3), receives the lead-acid batteries (10) output by the cast-weld device (11) through the conveying manipulator (2), and transfers the lead-acid batteries (10) to the conveying line (3) for output.
9. A lead-acid battery full-automatic cast-weld production line according to claim 8, characterized in that the intermittent output device (5) comprises:
the material supporting disc (51) is arranged in a sliding mode along the conveying direction perpendicular to the conveying line (3), a plurality of transfer material grooves (511) are formed in the material supporting disc (51) along the sliding direction, and the transfer material grooves (511) are arranged in a mode of being opposite to an opening in one side of the conveying line (3);
the lifter (52) is arranged on the other side of the material supporting disc (51) opposite to the conveying line (3) and is pushed upwards along the vertical direction;
the lifting plate (53) is vertically arranged in a sliding manner and is connected with the pushing end part of the lifter (52);
the pusher (54) is horizontally vertical to the lifting plate (53) and is arranged at the top of the lifting plate (53), and the pushing direction of the pusher (54) is consistent with the conveying direction of the conveying line (3); and
the material pushing plate (55) is installed at the pushing end part of the material pushing device (54), and the material pushing plate (55) is driven by the material pushing device (54) to push the lead-acid batteries (10) on the transfer material groove (511) to be transferred onto the transfer line (3).
10. The full-automatic cast-weld production line for the lead-acid batteries according to claim 1, characterized in that when the cast-weld system (1) and the carrying manipulator (2) are provided with a plurality of groups along the conveying direction of the conveying line (3), the conveying line (3) and the carrying manipulator (2) are provided with a plurality of groups in a one-to-one correspondence manner, the input end of the conveying line (3) is provided with a shunting device (6) in a connection manner, and the shunting device (6) is used for shunting the lead-acid batteries (10) to be transferred onto the corresponding conveying line (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020277893.5U CN211965887U (en) | 2020-03-09 | 2020-03-09 | Full-automatic cast welding production line of lead-acid battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020277893.5U CN211965887U (en) | 2020-03-09 | 2020-03-09 | Full-automatic cast welding production line of lead-acid battery |
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| CN211965887U true CN211965887U (en) | 2020-11-20 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112570974A (en) * | 2020-11-27 | 2021-03-30 | 湖南加尔管业有限公司 | Water separator production system |
| CN112792322A (en) * | 2020-12-21 | 2021-05-14 | 长兴金润科技有限公司 | Lead-acid storage battery cast-weld production line |
| CN113211277A (en) * | 2021-05-06 | 2021-08-06 | 长兴佳灵机械有限公司 | Cut brush machine with go up unloading mechanism |
| CN113548459A (en) * | 2021-08-06 | 2021-10-26 | 长沙山普智能科技有限公司 | Potsherd production conveying equipment |
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2020
- 2020-03-09 CN CN202020277893.5U patent/CN211965887U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112570974A (en) * | 2020-11-27 | 2021-03-30 | 湖南加尔管业有限公司 | Water separator production system |
| CN112570974B (en) * | 2020-11-27 | 2022-12-02 | 湖南加尔管业有限公司 | Water separator production system |
| CN112792322A (en) * | 2020-12-21 | 2021-05-14 | 长兴金润科技有限公司 | Lead-acid storage battery cast-weld production line |
| CN113211277A (en) * | 2021-05-06 | 2021-08-06 | 长兴佳灵机械有限公司 | Cut brush machine with go up unloading mechanism |
| CN113548459A (en) * | 2021-08-06 | 2021-10-26 | 长沙山普智能科技有限公司 | Potsherd production conveying equipment |
| CN113548459B (en) * | 2021-08-06 | 2022-12-23 | 长沙山普智能科技有限公司 | Potsherd production conveying equipment |
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