CN212856923U - Cooking device for removing gel on material seat - Google Patents

Cooking device for removing gel on material seat Download PDF

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Publication number
CN212856923U
CN212856923U CN202021421156.4U CN202021421156U CN212856923U CN 212856923 U CN212856923 U CN 212856923U CN 202021421156 U CN202021421156 U CN 202021421156U CN 212856923 U CN212856923 U CN 212856923U
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China
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axis
conveying
water tank
chain
frame body
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CN202021421156.4U
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Chinese (zh)
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杨智力
陈亮
贾雪松
刘金棚
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Tianjin Shengyuan Technology Development Co ltd
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Tianjin Shengyuan Technology Development Co ltd
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Abstract

The utility model belongs to the technical field of automation equipment, especially, relate to a clear away boiling device of gel on material seat, including the support body, snatch manipulator system, link joint conveying system and boiling water tank system, the inside front and back both sides of support body are installed respectively and are snatched manipulator system, the middle part inside of support body is provided with link joint conveying system, it is provided with boiling water tank system to wear the cover on the link joint conveying system. The utility model provides a clear away boiling device of gel on material seat that gel efficiency is higher and workman intensity of labour is lower to clear away.

Description

Cooking device for removing gel on material seat
Technical Field
The utility model belongs to the technical field of automation equipment, especially, relate to a clear away boiling device of gel on material seat.
Background
In recent years, the photovoltaic industry in China rises rapidly and becomes a main power for development of the global photovoltaic industry, with the increase of product demand in the market, in each process section of various product manufacturing, single manual operation is developed to machine operation of various automatic production lines and automatic equipment, the quality of the machine equipment undoubtedly directly influences the quantity and the quality of the product manufacturing, one process in the industry is to cut silicon rod wires into silicon wafers, the operation steps are to bond a layer of resin or plastic plate meeting the performance requirements on a material seat of the equipment, then bond the silicon rods on the plate, finally place the bonded material seat into the equipment for cutting processing, after cutting, clean the silicon wafers from the material seat, before re-bonding the silicon rods, the plate on the material seat also needs to be replaced, and the gel bonded on the material seat also needs to be cleaned, therefore, the whole material seat is required to be placed into the cooking box, after the material seat is cooked for a period of time, the gel of the bonding plate loses the bonding force, in the process, the material seat of the bonding plate is heavy, the bonding of the plate is firm, the gel is manually removed, the separation plate is difficult, the gel removing efficiency is low, the labor intensity of workers is high, the product production efficiency is reduced, the work efficiency of the separation plate is reduced, and the manpower and material resources are increased.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at solves the problem that exists among the prior art, provides one kind and clears away the boiling device of gel on the material seat that gel efficiency is higher and workman intensity of labour is lower.
The utility model provides a technical problem adopt following technical scheme to realize: a cooking device for removing gel on a material seat comprises a frame body, a grabbing manipulator system, a chain plate conveying system and a cooking water tank system, wherein the grabbing manipulator system is respectively arranged on the front side and the rear side of the interior of the frame body, the chain plate conveying system is arranged on the inner side of the interior of the frame body, the cooking water tank system is arranged on the chain plate conveying system in a penetrating and sleeving manner,
the grabbing manipulator system comprises an X-axis support, an X-axis driving wheel, an X-axis conveying belt, an X-axis driven wheel, an X-axis motor, an X-axis sliding rail, an X-axis sliding block, a connecting block, a Z-axis support, a Z-axis motor, a Z-axis driving wheel, a Z-axis conveying belt, a Z-axis driven wheel, a Z-axis ball screw, a grabbing clamping jaw and a Z-axis sliding rail, wherein the X-axis driving wheel and the X-axis driven wheel are respectively arranged on the left side and the right side of the X-axis support, the X-axis driving wheel and the X-axis driven wheel are connected through the X-axis conveying belt, the X-axis driving wheel is installed on a rotating shaft of the X-axis motor, the X-axis sliding rails are respectively arranged on the X-axis supports on the upper side and the lower side of the X-axis conveying belt, the X-axis sliding block is installed on the X-axis, the Z-axis driving wheel is connected with a Z-axis driven wheel through a Z-axis conveying belt, a rotating shaft of the Z-axis driven wheel is connected with a Z-axis ball screw, a grabbing clamping jaw penetrates through the Z-axis ball screw, and the left side and the right side of the grabbing clamping jaw are respectively connected with a Z-axis sliding rail on the inner side of the Z-axis support in a sliding manner;
the cooking water tank system comprises a cooking water tank, a heating rod, a water tank cover, a water inlet pipe, a thermocouple and a drain pipe, wherein the heating rod is arranged in the cooking water tank, the water tank cover is arranged on the upper side of the cooking water tank, the water inlet pipe and the thermocouple are arranged on the side of the cooking water tank, and the drain pipe is arranged at the bottom of the cooking water tank;
the chain plate conveying system comprises a conveying frame body, conveying chain plates, partition plates, chains, chain wheels, driven chain wheels, a conveying motor and a driving chain wheel, the conveying frame body is provided with the conveying chain plates, the partition plates are arranged on the conveying chain plates at equal intervals, the chains on the left side and the right side of the conveying chain plates are meshed with the chains on the conveying frame body, the driven chain wheels at the left end and the right end of the conveying chain plates are connected through rotating shafts, and any driven chain wheel is connected with the driving chain wheel on the conveying motor through the chains.
Further, the X-axis motor and the Z-axis motor are both servo motors; and the X-axis sliding block is provided with two reinforcing plates which are respectively connected with the Z-axis support through connecting blocks.
Further, heating rods are alternately arranged on the left side and the right side in the cooking water tank; the water tank cover is trapezoidal and the upper side of the water tank cover is provided with exhaust holes.
Further, the upper part of the conveying frame body is sequentially provided with a material discharging section, a downward slope section, a horizontal section, an upward slope section and a material taking section from back to front, and the horizontal section of the conveying frame body is positioned in the cooking water tank.
Furthermore, five chain wheel sets are arranged on the conveying frame body, and each chain wheel set comprises two chain wheels and two chain wheels which are symmetrically meshed with and connected with chains on the left side and the right side of the conveying chain plate.
The utility model has the advantages that:
1. the frame body, the grabbing manipulator system, the chain plate conveying system and the cooking water tank system are matched with one another, the grabbing manipulator systems on the front side and the rear side of the frame body grab and discharge the material seat and grab and take the material, the chain plate conveying system drives the chain plates and the upper material seat thereof, the material seat is placed into the cooking water tank system to be immersed and cooked to clear gel, the process of clearing the gel on the material seat is achieved, and therefore the gel clearing efficiency is high and the labor intensity of workers is low.
2. The grabbing manipulator systems on the front side and the rear side of the frame body are the same mechanism and the same controller and are all in pulse control, the servo motor drives the grabbing manipulator systems, the reliability is high, the signal anti-interference performance is good, large loads can be borne, the grabbing manipulator systems on the front side and the rear side of the frame body grab and discharge materials and grab and take materials of the material seat, and the labor intensity of workers is reduced.
3. According to the process for reducing the gel bonding force and promoting the separation of the plates, the temperature controller connected with the thermocouple controls the heating rod to heat the liquid in the boiling water tank to a certain temperature and keep the corresponding temperature, the process is different, the temperature of the liquid in the boiling water tank can be adjusted at any time, and the gel removing efficiency is higher.
4. Chain plate conveying system is the character cut in bas-relief line body, middle one section complete submergence is in the liquid of cooking water tank, welding baffle on the link joint, per two baffle intervals are the same, welding strength is high, be difficult for dropping, the conveying motor passes through drive sprocket and drives driven sprocket and rotate, driven sprocket makes the chain drive of link joint both sides, and then control whole link joint transmission, transmission speed is adjustable, load is big, be different from in the past and carry the form transmission material seat of carrying the manipulator, this kind of transmission mode efficiency is higher, the cost is lower, the conveying effect is better, and can also be with the dirty of coming down of cooking, residue granule etc. convey outside the link joint conveying system, retrieve in the recovery box below the link joint conveying system, great has saved the clean time and manpower of cooking basin, material resources.
Drawings
Fig. 1 is a schematic structural view of a cooking device for removing gel on a material seat of the utility model.
Fig. 2 is a schematic structural view of the steaming device for removing gel on a material seat of the utility model when the frame body is removed.
Fig. 3 is a schematic structural diagram of the grabbing manipulator system of the present invention.
Fig. 4 is a schematic structural view of the boiling water tank system of the present invention.
Fig. 5 is a schematic structural view of the chain plate conveying system of the present invention.
In the figure:
001. support body 002, grabbing manipulator system 003 and cooking water tank system
004. Link joint conveying system
201. X-axis support 202, X-axis driving wheel 203 and X-axis conveying belt
204. X-axis driven wheel 205, X-axis motor 206 and X-axis slide rail
207. X-axis sliding block 208, connecting block 209 and Z-axis support
210. Z-axis motor 211, Z-axis driving wheel 212 and Z-axis conveying belt
213. Z-axis driven wheel 214, Z-axis ball screw 215 and grabbing clamping jaw
216. Z-axis slide rail 217 and reinforcing plate
301. Boiling water tank 302, heating rod 303 and water tank cover
304. Water inlet pipe 305, thermocouple 306 and water outlet pipe
307. Air vent
401. Conveying frame body 402, conveying chain plate 403 and partition plate
404. Chain 405, sprocket 406, driven sprocket
407. Conveying motor 408, drive sprocket
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in figures 1-5, the utility model provides a cooking device for removing gel on a material seat, which comprises a frame body 001, a grabbing manipulator system 002, a cooking water tank system 003 and a chain plate conveying system 004, wherein the grabbing manipulator system 002 is respectively arranged at the front side and the rear side inside the frame body 001, the chain plate conveying system 004 is arranged at the inner side of the frame body 001, the cooking water tank system 003 is arranged on the chain plate conveying system 004 in a penetrating way,
the grabbing manipulator system 002 comprises an X-axis support 201, an X-axis driving wheel 202, an X-axis conveying belt 203, an X-axis driven wheel 204, an X-axis motor 205, an X-axis slide rail 206, an X-axis slider 207, a connecting block 208, a Z-axis support 209, a Z-axis motor 210, a Z-axis driving wheel 211, a Z-axis conveying belt 212, a Z-axis driven wheel 213, a Z-axis ball screw 214, grabbing claws 215 and a Z-axis slide rail 216, wherein the X-axis driving wheel 202 and the X-axis driven wheel 204 are respectively arranged on the left side and the right side of the X-axis support 201, the X-axis driving wheel 202 is connected with the X-axis driven wheel 204 through the X-axis conveying belt 203, the X-axis driving wheel 202 is arranged on the rotating shaft of the X-axis motor 205, the X-axis slide rails 206 are respectively arranged on the X-axis support 201 on the upper side and the lower side of the X-axis conveying belt 203, the X, a Z-axis driving wheel 211 is mounted on a rotating shaft of the Z-axis motor 210, the Z-axis driving wheel 211 is connected with a Z-axis driven wheel 213 through a Z-axis conveying belt 212, the rotating shaft of the Z-axis driven wheel 213 is connected with a Z-axis ball screw 214, a grabbing jaw 215 is sleeved on the Z-axis ball screw 214 in a penetrating manner, and the left side and the right side of the grabbing jaw 215 are respectively connected with a Z-axis slide rail 216 on the inner side of the Z-axis support 209 in a;
the boiling water tank system 003 comprises a boiling water tank 301, a heating rod 302, a water tank cover 303, a water inlet pipe 304, a thermocouple 305 and a drain pipe 306, wherein the heating rod 302 is arranged in the boiling water tank 301, the water tank cover 303 is arranged on the upper side of the boiling water tank 301, the water inlet pipe 304 and the thermocouple 305 are arranged on the side of the boiling water tank 301, and the drain pipe 306 is arranged at the bottom of the boiling water tank 301;
the chain plate conveying system 004 comprises a conveying frame body 401, conveying chain plates 402, partition plates 403, chains 404, chain wheels 405, driven chain wheels 406, a conveying motor 407 and a driving chain wheel 408, wherein the conveying chain plates 402 are arranged on the conveying frame body 401, the partition plates 403 are arranged on the conveying chain plates 402 at equal intervals, the chains 404 on the left side and the right side of the conveying chain plates 402 are meshed with the chain wheels 405 on the conveying frame body 401, the driven chain wheels 406 on the left end and the right end of the front side of the conveying chain plates 402 are connected through rotating shafts, and any driven chain wheel 406 is connected with the driving chain wheel 408.
The X-axis motor 205 and the Z-axis motor 210 are both servo motors; two reinforcing plates 217 are arranged on the X-axis sliding block 207, and the two reinforcing plates 217 are respectively connected with the Z-axis support 209 through connecting blocks 208.
Heating rods 302 are alternately arranged on the left side and the right side in the cooking water tank 301; the water tank cover 303 is trapezoidal and an air discharge hole 307 is provided on the upper side of the water tank cover 303.
The upper part of the conveying frame body 401 is sequentially provided with a discharging section, a downward slope section, a horizontal section, an upward slope section and a material taking section from back to front, and the horizontal section of the conveying frame body 401 is positioned in the cooking water tank 301.
Five chain wheel groups 405 are arranged on the conveying frame body 401, each chain wheel group 405 comprises two chain wheels 405, and the two chain wheels 405 are symmetrically meshed with and connected with the chains 404 on the left side and the right side of the conveying chain plate 402.
Examples
After grabbing the material seat, the grabbing manipulator system 002 at the rear side of the rack body 001 is placed in the chain plate upper partition 403 of the material placing section of the conveying rack body 401 of the chain plate conveying system 004, then the chain plate starts conveying the material seat, the material seat is conveyed into the cooking water tank system 003, the material seat is sequentially pushed forward, the material seat is conveyed forward by a partition 403 interval at intervals, and when the material seat is conveyed into the chain plate upper partition 403 of the material taking section of the conveying rack body 401, the cooked material seat is grabbed out by the grabbing manipulator system 002 at the front side of the rack body 001. Wherein,
an X-axis driving wheel 202 on an X-axis motor 205 rotates to drive an X-axis conveying belt 203 between the X-axis driving wheel 202 and an X-axis driven wheel 204 to transmit, the X-axis conveying belt 203 drives an X-axis sliding block 207 to move along an X-axis sliding rail 206, the X-axis sliding block 207 moves through a Z-axis support 209 connected with a connecting block 208, and the left and right movement of a grabbing clamping jaw 215 at the lower part of the Z-axis support 209 on the X axis is realized; the Z-axis driving wheel 211 on the Z-axis motor 210 rotates, the Z-axis driving wheel 211 drives the Z-axis driven wheel 213 to rotate through the Z-axis conveying belt 212, and then the Z-axis ball screw 214 connected with the rotation shaft on the Z-axis driven wheel 213 rotates, so that the grabbing jaw 215 on the Z-axis ball screw 214 moves, two sides of the grabbing jaw 215 slide along the Z-axis slide rail 216, and the grabbing jaw 215 on the lower portion of the Z-axis support 209 moves up and down on the Z axis.
The cooking water tank 301 is filled with cooking liquid through the water inlet pipe 304, the cooking liquid is heated under the action of the heating rod 302, the temperature and the liquid chemical property of the cooking liquid in the cooking water tank 301 are different according to different process requirements, and the temperature controller connected with the thermocouple 305 can adjust the temperature at any time, so that the temperature of the process requirements is reached, the gel bonding strength is reduced, and the cooked liquid, the cooked dirt, the residue particles and the like are conveyed out of the cooking water tank 301 through the drain pipe 306.
When the material seats are placed in the upper baffle plate 403 of the material placing section of the conveying frame body 401, the conveying motor 407 drives the driven sprocket 406 to rotate through the driving sprocket 408, the driven sprocket 406 drives the chains 404 at the two sides of the baffle plate to control the transmission of the whole baffle plate, the baffle plate drives the material loading seat of the baffle plate 403 to convey forward, the material seat is conveyed to the downward slope section of the conveying frame body 401 firstly, the material seat abuts against one side of the front baffle plate 403 due to the gravity effect, the material seat entering the cooking liquid in the cooking water tank 301 advances by one station at intervals, after the material seat conveys the cooking liquid, the material seat enters the upward slope section of the conveying frame body 401, the material seat abuts against one side of the rear baffle plate 403 due to the gravity effect, when the material loading section of the conveying frame body 401 is in the position, the relative positions of all the material seats abut against the rear baffle plate 403, and good position guarantee is provided for the material seat grabbing of the grabbing manipulator system 002 at, and the material seat is conveyed into the cooking liquid from the material discharging section of the conveying frame body 401, and the material seat is efficiently and quickly moved in the cooking liquid, so that the water outlet times of the material seat are reduced, the cooking time of the material seat is prolonged in the same unit time, and the cooking efficiency is improved.
The concave-shaped chain plate conveying system 004 of the cooking device is different from the traditional manipulator grabbing and transferring mode, the material seat with heavy load is conveyed into the cooking water tank 301 to be cooked more quickly and efficiently, and the transferring time and transferring cost of the material seat are reduced.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.

Claims (5)

1. A boiling device for removing gel on a material seat is characterized in that: comprises a frame body, a grabbing manipulator system, a chain plate conveying system and a cooking water tank system, wherein the grabbing manipulator system is respectively arranged at the front side and the rear side in the frame body, the chain plate conveying system is arranged at the inner side in the frame body, the cooking water tank system is sleeved on the chain plate conveying system,
the grabbing manipulator system comprises an X-axis support, an X-axis driving wheel, an X-axis conveying belt, an X-axis driven wheel, an X-axis motor, an X-axis sliding rail, an X-axis sliding block, a connecting block, a Z-axis support, a Z-axis motor, a Z-axis driving wheel, a Z-axis conveying belt, a Z-axis driven wheel, a Z-axis ball screw, a grabbing clamping jaw and a Z-axis sliding rail, wherein the X-axis driving wheel and the X-axis driven wheel are respectively arranged on the left side and the right side of the X-axis support, the X-axis driving wheel and the X-axis driven wheel are connected through the X-axis conveying belt, the X-axis driving wheel is installed on a rotating shaft of the X-axis motor, the X-axis sliding rails are respectively arranged on the X-axis supports on the upper side and the lower side of the X-axis conveying belt, the X-axis sliding block is installed on the X-axis, the Z-axis driving wheel is connected with a Z-axis driven wheel through a Z-axis conveying belt, a rotating shaft of the Z-axis driven wheel is connected with a Z-axis ball screw, a grabbing clamping jaw penetrates through the Z-axis ball screw, and the left side and the right side of the grabbing clamping jaw are respectively connected with a Z-axis sliding rail on the inner side of the Z-axis support in a sliding manner;
the cooking water tank system comprises a cooking water tank, a heating rod, a water tank cover, a water inlet pipe, a thermocouple and a drain pipe, wherein the heating rod is arranged in the cooking water tank, the water tank cover is arranged on the upper side of the cooking water tank, the water inlet pipe and the thermocouple are arranged on the side of the cooking water tank, and the drain pipe is arranged at the bottom of the cooking water tank;
the chain plate conveying system comprises a conveying frame body, conveying chain plates, partition plates, chains, chain wheels, driven chain wheels, a conveying motor and a driving chain wheel, the conveying frame body is provided with the conveying chain plates, the partition plates are arranged on the conveying chain plates at equal intervals, the chains on the left side and the right side of the conveying chain plates are meshed with the chains on the conveying frame body, the driven chain wheels at the left end and the right end of the conveying chain plates are connected through rotating shafts, and any driven chain wheel is connected with the driving chain wheel on the conveying motor through the chains.
2. A cooking device for removing gel from a material holder, according to claim 1, wherein: the X-axis motor and the Z-axis motor are both servo motors; and the X-axis sliding block is provided with two reinforcing plates which are respectively connected with the Z-axis support through connecting blocks.
3. A cooking device for removing gel from a material holder, according to claim 1, wherein: heating rods are alternately arranged on the left side and the right side in the cooking water tank; the water tank cover is trapezoidal and the upper side of the water tank cover is provided with exhaust holes.
4. A cooking device for removing gel from a material holder, according to claim 1, wherein: the upper part of the conveying frame body is sequentially provided with a discharging section, a downward slope section, a horizontal section, an upward slope section and a material taking section from back to front, and the horizontal section of the conveying frame body is positioned in the cooking water tank.
5. A cooking device for removing gel from a material holder, according to claim 1, wherein: the conveying frame body is provided with five chain wheel sets, and each chain wheel set comprises two chain wheels and two chain wheels which are symmetrically meshed with each other to be connected with chains on the left side and the right side of the conveying chain plate.
CN202021421156.4U 2020-07-17 2020-07-17 Cooking device for removing gel on material seat Active CN212856923U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021421156.4U CN212856923U (en) 2020-07-17 2020-07-17 Cooking device for removing gel on material seat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021421156.4U CN212856923U (en) 2020-07-17 2020-07-17 Cooking device for removing gel on material seat

Publications (1)

Publication Number Publication Date
CN212856923U true CN212856923U (en) 2021-04-02

Family

ID=75216315

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021421156.4U Active CN212856923U (en) 2020-07-17 2020-07-17 Cooking device for removing gel on material seat

Country Status (1)

Country Link
CN (1) CN212856923U (en)

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