CN209755755U - Sheet material seat water boiling and sticking production line - Google Patents
Sheet material seat water boiling and sticking production line Download PDFInfo
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- CN209755755U CN209755755U CN201822183424.2U CN201822183424U CN209755755U CN 209755755 U CN209755755 U CN 209755755U CN 201822183424 U CN201822183424 U CN 201822183424U CN 209755755 U CN209755755 U CN 209755755U
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Abstract
The utility model discloses a sheet material seat poaching pastes production line, including poaching device, cooling device and the device of pasting that sets gradually, paste the device and including gluing module, flitch material loading module and first counter weight transport module locate the low reaches of gluing the module. The utility model provides a flitch material seat poaching pastes production line, degree of automation is high, and a plurality of processes that flitch material seat separation was pasted need not to be equipped with a large amount of special messenger manual operation on the continuous machine operation of production line, and the error rate is low, and the separation is pasted efficiently, and the product percent of pass is high.
Description
Technical Field
The utility model relates to a silicon chip processing technology field especially relates to a sheet material seat poaching pastes production line.
background
Photovoltaic power generation is one of the main ways of utilizing solar energy, solar photovoltaic power generation has become a new industry which is generally concerned and mainly developed by countries in the world due to the characteristics of cleanness, safety, high efficiency and the like, and a silicon wafer is a main raw material of photovoltaic power generation. During silicon chip production, need follow supreme bonding in proper order down with the material seat, flitch and silicon rod, the silicon rod after bonding is cut into the silicon chip through the thread-cutting technology, silicon chip and material seat and flitch separation after the technology that comes unstuck, the silicon chip carries out subsequent washing alone, but the material seat still is in the bonding state with the flitch, the material seat can also carry out reuse after handling, need to separate the flitch material seat that bonds, bond the material seat with new flitch and be used for subsequent silicon rod bonding processing, this production flow relates to multiple operation flow, production automation is low, very big reliance manual work, low production efficiency, manual work fault rate is high.
Disclosure of Invention
In order to solve the technical problem, the utility model provides a sheet material seat poaching and pasting production line.
The utility model provides a stock material seat poaching pastes production line, is including the poaching device, cooling device and the device of pasting that set gradually, paste the device and include some glue modules, flitch material loading module and first counter weight transport module, flitch material loading module with first counter weight transport module is located some glue modules's low reaches.
Above technical scheme is preferred, the poaching device includes poaching material loading module, poaching module and first transport module, the poaching material loading module is located the upper reaches of poaching module, first transport module is located the top of poaching module.
Preferably, the cooling device comprises a cooling module, a second carrying module and a heat exchange module, the second carrying module is arranged above the cooling module, the heat exchange module is connected with the cooling module, and the heat exchange module exchanges heat with the cooling module.
Preferably, the pasting device further comprises a second counterweight carrying module, and the second counterweight carrying module is arranged at the downstream of the first counterweight carrying module.
Above technical scheme is preferred, paste the device and still include the flitch feed bin, the flitch feed bin is located one side of flitch material loading module.
Above technical scheme is preferred, be equipped with the baffle in the flitch feed bin, the baffle will a plurality of branch feed bins are separated into to the flitch feed bin, the bottom of flitch feed bin is equipped with reciprocating motion mechanism, divide and be equipped with lifting mechanism in the feed bin.
above technical scheme is preferred, be equipped with material seat drying device between cooling device with paste the device.
Preferably, the material seat drying device is an air knife.
The utility model has the advantages and positive effects that: the utility model provides a pair of flitch material seat poaching pastes production line, degree of automation is high, and the continuous mechanical operation on the production line of a plurality of processes that flitch material seat separation was pasted need not to be equipped with a large amount of special messenger manual operation, and the fault rate is low, and the separation is pasted efficiently, and the product percent of pass is high.
Drawings
FIG. 1 is a flow chart of the process of the material seat of the present invention;
Fig. 2 is a top view of an embodiment of the present invention;
Fig. 3 is a schematic structural diagram of an embodiment of the present invention;
Fig. 4 is a schematic structural diagram of a boiling module according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a material seat support according to an embodiment of the present invention;
Fig. 6 is a schematic structural view of a sink according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a water boiling feeding module according to an embodiment of the present invention;
Fig. 8 is a schematic structural view of a first carrying module according to an embodiment of the present invention;
FIG. 9 is an enlarged view of a portion of FIG. 8 at A;
Fig. 10 is a schematic structural view of a cooling module according to an embodiment of the present invention;
Fig. 11 is a schematic structural view of a cooling tank according to an embodiment of the present invention;
Fig. 12 is a schematic view of the connection of a heat exchange module according to an embodiment of the present invention;
Fig. 13 is a schematic structural view of a dispensing module according to an embodiment of the present invention;
Fig. 14 is a schematic structural view of a fifth bracket according to an embodiment of the present invention;
Fig. 15 is a schematic structural diagram of a material loading module according to an embodiment of the present invention;
fig. 16 is a schematic view of a first counterweight handling module according to an embodiment of the invention;
Fig. 17 is a schematic structural diagram of a flitch bin according to an embodiment of the present invention;
Fig. 18 is a schematic structural view of a counterweight return line according to an embodiment of the present invention;
Fig. 19 is a schematic structural view of a material seat drying device according to an embodiment of the present invention;
fig. 20 is a schematic structural view of a rotating mechanism according to an embodiment of the present invention.
wherein: 1. the device comprises a water boiling device, 2, a cooling device, 3, a material seat drying device, 4, a pasting device, 5, a manual glue scraping station, 6, a conveying line, 7, a manual glue scraping station, 8, a rotating mechanism, 11, a water boiling feeding module, 12, a water boiling module, 13, a first carrying module, 111, a second support, 121, a first support, 122, a water tank, 123, a nut, 1221, a heating pipe, 1222, a material seat support, 1223, a liquid level meter, 1224, a temperature control meter, 1225, a water inlet, 1226, a cover cap, 1227, a filter screen, 1228, a mounting groove, 9, a filter screen taking-out port, 12221, a connecting part, 12222, a supporting part, 131, a third support, 132, a connecting rod, 133, a lifting grabbing device, 1311, a rack, 1321, a bearing seat, a rotating shaft, 1323, a gear, 1, an air cylinder, 1332, a first connecting plate, a hand grip 1333, a guide sleeve, 13321, a guide sleeve, 13331, a guide column, a cooling module, 22, 23. a second conveying module, 211, a fourth bracket, 212, a cooling pool, 2121, a material seat bracket, 2122, a liquid level meter, 2123, a temperature control meter, 2124, a filter screen, 2125, a mounting groove, 2126, a filter screen taking-out port, 2127, a cover, 21211, a connecting part, 21212, a supporting part, 221, a heat exchanger, 222, a first valve, 223, a second valve, 2211, a first branch pipe, 2212, a second branch pipe, 2213, a third branch pipe, 2214, a fourth branch pipe, 2215, a drain pipe, 2216, a water inlet pipe, 41, a dispensing module, 42, a material plate feeding module, 43, a first counterweight conveying module, 44, a second counterweight conveying module, 46, a fifth bracket, 47, a sixth bracket, 48, a material plate, 49, a material plate bin, 411, a first up-down moving mechanism, 412, a first left-right moving mechanism, 413, a first back-forth moving mechanism, 421, a second back-forth moving mechanism, 422, a first back-forth moving mechanism, 423, a third connecting plate, 424. the device comprises a first gripper, 4231, a first guide sleeve, 4241, a first guide column, 4242, a sucker, 431, a second air cylinder, 432, a fourth connecting plate, 433, a second gripper, 4321, a second guide sleeve, 4331, a second guide column, 61, a counterweight return line, 461, a first mounting plate, 462, a second connecting plate, 463, a second mounting plate, 464, a third mounting plate, 465, a fourth mounting plate, 466, a first fixing plate, 491, a partition plate, 492, a reciprocating mechanism, 493, a lifting mechanism, 494, a photoelectric sensor, 495, an air cylinder, 4921 and a seventh support.
Detailed Description
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
As shown in fig. 1, in the production process of silicon wafers, after the silicon rods are subjected to the processes of warp cutting and degumming, a material seat and a material plate used for bonding the silicon rods need to be subjected to water boiling separation, the material plate is mostly a resin plate or a glass plate in the production process, the material seat needs to be cleaned up by residual glue after separation, the material seat after cleaning can be recycled, and new material plates and silicon rods are bonded again for subsequent silicon rod cutting.
This embodiment provides a panel material seat poaching pastes production line, as shown in fig. 2, 3, including the poaching device 1 that sets gradually, cooling device 2, material seat drying device 3 and paste device 4, be equipped with artifical frictioning station 5 between poaching device and cooling device, all be equipped with transfer chain 6 between each device station and carry, the transfer chain can adopt belt drive or chain drive, present doubly fast transfer chain transmission is adopted to this embodiment, doubly fast transfer chain belongs to the transport structure who commonly uses among the prior production line technique, carry the chain for the roller, consequently do not describe repeatedly to its structure. The poaching device 1 is boiled by high-temperature water, so that the adhesive glue between the material seats of the material plates is ineffective, and the material seats are separated from the material plates; the manual glue scraping station 5 is used for manually disassembling the material plate and removing residual glue on the material seat; because the material seat is heated by water, the material seat is heated, and the time is too long by adopting a room-temperature natural cooling mode, the material seat is conveyed to the cooling device 2 for cooling after the residual glue is removed; after cooling, the mixture is sent to a material seat drying device 3 for drying, so that water on the material seat is dried; then the material is sent to a sticking device 4 to stick the material seat and a new material plate. And a manual glue scraping station 7 is arranged at the downstream of the pasting device for manually scraping overflowed glue and pasting the wood grain paper, because of the limitation of space, a rotating mechanism 8 can be arranged on the conveying line to change the conveying direction of the material seat, the structure of the rotating mechanism belongs to the existing structure as shown in fig. 20, the repeated description is omitted, and finally, a finished product well pasted by the material seat and the material plate flows out to be used for cutting the silicon wafer.
The material seats after the water boiling device 1 and the cooling device 2 discharge are all provided with water, so that a water receiving box is arranged below the conveying line between the water boiling device and the cooling device, and a water receiving box is arranged below the conveying line between the cooling device 2 and the material seat air drying device 3.
As shown in fig. 4, the boiling device 1 includes a boiling feeding module 11, a boiling module 12 and a first carrying module 13, the boiling feeding module 11 is disposed at the upstream (feeding side) of the boiling module 12 for carrying a material seat to be boiled, and the first carrying module is disposed above the boiling module for carrying and taking and placing the material seat.
The boiling module 12 includes a first support 121, the first support is provided with at least one water tank 122, the embodiment is preferred, the first support is provided with 6 water tanks, each water tank is internally provided with a heating pipe 1221, the heating pipe can be arranged on the side wall or the bottom wall of the water tank, as shown in fig. 5, the heating pipe is arranged on the side wall of the water tank, the side wall is provided with a connecting hole, the threaded connecting part of the heating pipe penetrates out of the connecting hole, a nut 123 is fixed with the heating pipe to fix the heating pipe in the water tank, the power of each heating pipe is 12KW, two water tanks are used, the total amount is 24KW, the capacity of the water tank is 0.15 cubic meter, and the time required for.
The side wall of the water tank 122 is provided with a water inlet 1225, the bottom of the water tank is provided with a water outlet, the water inlet is provided with a water inlet valve, and the water outlet is provided with a water discharge valve. The water inlets of the water tanks are respectively connected with the same water inlet pipe, so that the water tanks are connected in series, and the water outlets are respectively connected with the same water drainage pipe. Each basin water inlet and outlet all are equipped with the valve, and independent configuration between the basin promptly can the independent control water yield, and when one of them basin became invalid, other basins were not influenced to every basin can be cleared up alone. A filter screen 1227 is arranged above the water outlet and used for filtering impurities after being filtered, and the filter screen is arranged as shown in fig. 6, and specifically comprises: the basin is the setting of "T" font structure, and the vertical groove part of lower part is all located to water inlet and outlet, and the inner wall of the vertical groove part of lower part is equipped with mounting groove 1228, and basin lateral wall relevant position is equipped with the filter screen and takes out a mouthful 1229, and the filter screen takes out the mouth through the filter screen and inserts and locate the mounting groove in, when taking out, directly take out a mouthful take out from the filter screen can. A cover 1226 is arranged at the filter screen taking-out position and is clamped with the side wall of the water tank or is connected with the side wall of the water tank through a bolt.
In order to place the material seat conveniently, be equipped with material seat support 1222 in the basin 122, it is specific as shown in fig. 5, the material seat support includes connecting portion 12221 and supporting part 12222, connecting portion overlap joint is on first support 121, the supporting part stretches into in the basin 122, the supporting part is 20 ~ 100mm apart from horizontal tank bottom, make the water cladding on each surface of material seat, make the material seat by abundant poaching, poaching is effectual, the material seat comes unstuck effectually with the flitch, the material seat that commonly used in the production is for material seat and PV500HD line cutter material seat for MB288 line cutter, the size of material seat support needs to guarantee to hold the material seat of bigger size, two kinds of material seat sizes of material seat support compatibility promptly, the size of material seat support can do the adaptability according to the actual production condition and change, this application does not do not specifically restrict the size of material seat support, a material seat support can hold 2 material seats in this embodiment. The inner wall of the water tank 122 is further provided with a liquid level meter 1223 and a temperature control meter 1224, the temperature control meters are used for monitoring the temperature in the water tank, the heating pipes in the water tank are independently configured, and the temperature in each water tank can be independently controlled. The level gauge is used for monitoring the water level in the water tank, and the water temperature and the water level can be independently controlled by each water tank. Each basin water inlet and outlet all are equipped with the valve, and independent configuration between the basin promptly can the independent control water yield, and when one of them basin became invalid, other basins were not influenced to every basin can be cleared up alone.
As shown in fig. 7, the water boiling feeding module 11 includes a second support 111 and a conveying line 6 disposed on the second support, the conveying line can be belt-driven or chain-driven, the present embodiment adopts chain-driven, and adopts the transmission of the existing speed-doubling conveying line, the speed-doubling conveying line belongs to a common conveying structure in the prior art of the production line, and is a roller conveying chain, and therefore, the structure thereof is not described again.
One end of the conveying line 6, which is close to the poaching module 12, is provided with a material separating sensor and a material separating cylinder, and the material separating sensor is linked with the material separating cylinder. Divide material sensor to select for use photoelectric sensor or ultrasonic sensor etc. for this embodiment, photoelectric sensor selects for use, and photoelectric sensor responds to the existence of material seat through detecting the change of photoelectricity signal to the jack-up and the withdrawal of control branch material cylinder's piston rod divide into two sections of buffer memory section and material loading section with the transfer chain, uses branch material cylinder as the border, and the material loading section is the part that is close to the basin, and the buffer memory section is the part of keeping away from the basin.
As shown in fig. 8 and 9, the first carrying module 13 includes a third support 131 and a connecting rod 132, a rack 1311 is disposed on the third support, the rack is located above the boiling module 12, a lifting and grabbing device 133 is disposed on one side of the connecting rod, a bearing seat 1321 is disposed on the other side of the connecting rod 132, a bearing and a rotating shaft 1322 are disposed in the bearing seat, gears 1323 are disposed at two ends of the rotating shaft, and the gears are in transmission connection with rack teeth, so as to drive the lifting and grabbing device to move left and right. The lifting and grabbing device 133 comprises an air cylinder 1331, a first connecting plate 1332 and a gripper 1333, wherein the connecting plate is in an "L" shape in the embodiment, the vertical surface of the connecting plate is connected with one side of the connecting rod 132, the air cylinder is arranged on the connecting plate, and the piston of the air cylinder extends out of the horizontal surface of the connecting plate and is connected with the gripper. In order to ensure the grabbing stability, a guide sleeve 13321 is arranged on the connecting plate 1332, a guide post 13331 is arranged on the hand grab 1333, the guide post is sleeved in the guide sleeve, and the guide post moves up and down in the guide sleeve under the driving of the cylinder piston. The cylinder piston moves down, the gripper grabs the material seat, the piston moves up, the gear rack transmission transmits the material seat to the corresponding water tank 122, the piston moves down, and the material seat is placed in the corresponding water tank. The left and right movement of the gear rack and the up and down movement of the gripper driven by the cylinder realize the feeding and discharging.
Placing a material seat to be boiled in water on a buffer storage section of a conveying line 6, conveying the material seat to a material loading section by the conveying line, sensing the material seat by a material distribution sensor to move to the material loading section, jacking a piston of a material distribution cylinder to prevent the material seat of the buffer storage section from continuously moving forwards, moving a piston of a cylinder 1331 of a first carrying module 13 downwards, grabbing the material seat by a hand grip 1333, driving the material seat to move upwards by the piston, driving the material seat to move leftwards to a corresponding water tank 122 by gear and rack transmission, moving the material seat downwards to place the material seat on a corresponding material seat support 1222, repeating the process until the material seats are all placed in the water tank, heating hot water in advance in the water tank, boiling the material seat, taking the material seat away by the first carrying module after the material seat stays in the water tank for 15-20 minutes, and placing the material seat on the conveying line on a manual glue scraping station to disassemble a flitch for scraping. The conveying line at the upstream of the manual glue scraping station is also provided with a material distributing sensor and a material distributing cylinder, and the material distributing sensor is linked with the material distributing cylinder to divide the conveying line into a caching section and a feeding section.
The cooling device 2 comprises a cooling module 21, a heat exchange module 22 and a second carrying module 23, the second carrying module is arranged above the cooling module and used for carrying material seats to realize feeding and discharging, the heat exchange module is connected with the cooling module, and the heat exchange module and the cooling module perform heat exchange to realize cold water recycling in the cooling module.
As shown in fig. 10, the cooling module 21 includes a fourth support 211, a cooling tank 212 is disposed on the fourth support and used for containing cooling water, the bottom surface of the cooling tank is an inclined surface, the inclination angle is 5-20 degrees, a water outlet is disposed at the low end of the cooling tank, and a water inlet is disposed at the high end of the cooling tank. The arrangement enables cold water entering from the water inlet to flow from the high-level end to the low-level end, and the material seat in the pool is fully cooled.
a material seat support 2121 is arranged in the cooling pool 212, and the material seat support 2121 comprises a connecting part 21211 and a supporting part 21212, the connecting part is lapped on the fourth support 211, and the supporting part extends into the cooling pool. The supporting part 21212 is 20-100 mm away from the bottom surface of the cooling pool 212, make the cold water cladding on each surface of material seat, make the cooling more thorough, the cooling rate of material seat has been promoted, the material seat that commonly used in the production is for material seat and PV500HD line cutter material seat for MB288 line cutter, the size of material seat support needs to guarantee to hold the material seat of bigger size, two kinds of material seat sizes of material seat support compatibility promptly, the adaptability change can be made according to the actual production condition to the size of material seat support to this application, this application does not do specific restriction to the size of material seat support. The cooling pond inner wall still is equipped with level gauge 2122 and temperature control meter 2123, and the temperature control meter is used for monitoring the temperature in the cooling pond, and the level gauge is used for monitoring pond water level.
The outlet top is equipped with filter screen 2124 for the water of filter outlet department avoids impurity to get into the life that the heat exchanger influenced the heat exchanger, and the setting of filter screen is shown as figure 11, specifically is: the cooling pond of drain outlet department is equipped with decurrent vertical groove, and the inner wall of vertical groove is equipped with mounting groove 2125, and vertical groove outer wall relevant position is equipped with the filter screen and takes out the mouth 2126, and the filter screen takes out the mouth through the filter screen and inserts and locate in the mounting groove, and when taking out, directly take out from the filter screen take out the mouth take out can. A cover cap 2127 is arranged at the filter screen taking-out position and is clamped with the side wall of the water tank or is connected with the side wall of the water tank through a bolt.
As shown in fig. 12, the heat exchange module 22 includes a heat exchanger 221, a first valve 222 and a second valve 223, the water outlet is connected to the inlet of the heat exchanger 221 through a first branched pipe 2211 and a second branched pipe 2212 in sequence, and the outlet of the heat exchanger is connected to the water inlet of the cooling pool through a third branched pipe 2213 and a fourth branched pipe 2214 in sequence. The first branch pipe 2211 is connected with an inlet of the first valve 222, the second branch pipe 2212 is connected with a first outlet of the first valve 222, and a second outlet of the first valve 222 is connected with a drain pipe 2215 for draining the water in the pond. Third minute is managed 2213 and is connected with the first import of second valve 223, and the export of second valve 223 is connected with fourth minute is managed 2214, and the second import and the inlet tube 2216 of second valve 223 are connected, and the inlet tube is connected with external water source, supplies water for the cold water pond. Water from the water outlet of the cooling pool enters the heat exchanger, is cooled by the heat exchanger and then is communicated with the water inlet, so that the water in the cooling pool is recycled, and water resources are saved.
the structure of the second carrying module 23 is the same as that of the first carrying module 13, and is not described herein, the cylinder piston moves down, the gripper grabs the material seat, the piston moves up, the gear rack transmission transmits the material seat to the corresponding material seat support, the piston moves down, and the material seat is placed on the corresponding material seat support. The left and right movement of the gear rack and the up and down movement of the gripper driven by the cylinder realize the feeding and discharging.
The piston of the cylinder of the second carrying module moves downwards, the gripper grabs the material seat, the piston drives the material seat to move upwards, the gear and rack transmission drives the material seat to move leftwards to the corresponding material seat support, the piston moves downwards to place the material seat on the corresponding material seat support, the process is repeated until the material seat is placed in the tank, the material seat is placed in the cold water tank to be cooled, and when the temperature of the material seat is lower than 30 ℃, the second carrying module takes out the material seat for subsequent new plate pasting for later use. The same is equipped with on the conveyer line of the material loading end of cooling bath and divides material sensor and branch material cylinder, divides material sensor and the linkage of dividing the material cylinder, divides the conveyer line into buffer memory section and material loading section two sections.
As shown in fig. 19, the material seat drying device 3 is an air knife, the air knife is arranged above the conveying line 6, the air knife is an instrument for cleaning, air drying and drying precise devices, the stainless steel material is used, and the air knife is driven by a high-pressure centrifugal fan to send out uniform and strong hot air so as to achieve the purposes of drying and cleaning. The conveying line at the air knife is also provided with a material distributing sensor and a material distributing cylinder, the material distributing sensor is linked with the material distributing cylinder to divide the conveying line into a caching section and an air drying section, and the material seat is sequentially dried by air.
The pasting device 4 comprises a glue dispensing module 41, a flitch feeding module 42, a first balance weight carrying module 43, a second balance weight carrying module 44, a flitch bin 49, a fifth support 46 and a sixth support 47, wherein the flitch feeding module and the first balance weight carrying module are arranged at the downstream of the glue dispensing module, the second balance weight carrying module is arranged at the downstream of the first balance weight carrying module, and the flitch bin is arranged at one side of the flitch feeding module. The transfer chain 6 runs through each mechanism, the transfer chain top is all located to fifth support and sixth support, one side that fifth support 46 is close to the upper reaches of transfer chain is equipped with some glue module 41, be used for scribbling glue on the material seat upper surface, one side that the upper reaches of transfer chain was kept away from to fifth support 46 is equipped with flitch material loading module 42 and first counter weight transport module 43, flitch material loading module is used for placing the flitch in the material seat top and bonds, first counter weight transport module is used for placing the counter weight in flitch 48 top and does benefit to subsequent solidification, realize the automation that flitch and material seat bond, one side that sixth support 47 is close to flitch material loading module 42 is equipped with second counter weight transport module 44, be used for taking away the counter weight on the flitch after the. Flitch material loading module 42 is located same station with first counter weight transport module 43 in this embodiment, and the module is glued to point on the conveyer line and flitch material loading module corresponds the position and all is equipped with branch material sensor and divides the material cylinder, divides the material sensor and divides the material cylinder linkage, divide into buffer memory section and point gluey section with the conveyer line, and buffer memory section and last flitch press fit the heavy section, make the material seat in proper order glue, go up the flitch and press fit heavy operation. All the material distributing sensors and the material distributing cylinder are connected with the PCL control system, and the PCL control system receives signals of the material distributing sensors to control the extension of the material distributing cylinder piston.
as shown in fig. 13, the dispensing module 41 includes a first up-down moving mechanism 411 for moving the dispensing head up and down; a first left-right moving mechanism 412 for moving the dispensing head in the left-right direction; and the first front-back moving mechanism 413 is used for realizing the front-back movement of the dispensing head. The first up-and-down moving mechanism is provided with a dispensing head, the dispensing head is conical in shape, the dispensing head is provided with an inner through hole for adhesive to flow out, and the dispensing head is connected with the adhesive through a rubber tube. The first front-back moving mechanism 413 is arranged on one side of the fifth support 46 close to the feeding end of the conveying line, the first left-right moving mechanism 412 is arranged on the first front-back moving mechanism 413, and the first up-down moving mechanism 411 is arranged on the first left-right moving mechanism 412. The first front-back moving mechanism 413 and/or the first left-right moving mechanism 412 can be realized in a manner that a hydraulic mechanism, a motor drives a transmission belt transmission mechanism, a motor drives a chain transmission mechanism or a motor drives a lead screw and a lead screw nut transmission mechanism, and the like, wherein the belt transmission mode is adopted in the embodiment, specifically, a first mounting plate 461 is arranged on the left side of the fifth support 46, a front belt pulley and a rear belt pulley are arranged on the first mounting plate, a transmission belt is arranged on the belt pulleys, a motor is arranged on the first mounting plate, an output shaft of the motor is connected with one of the belt pulleys, the motor rotates the driving belt pulley to rotate, the belt pulley rotates the; a second connecting plate 462 is arranged on the conveying belt arranged in front and back, the second connecting plate is arranged in an L shape, the vertical part of the second connecting plate is fixed with the conveying belt, a second mounting plate 463 is arranged on the horizontal part of the second connecting plate, a left belt wheel and a right belt wheel are arranged on the second mounting plate, the conveying belt is arranged on the belt wheels, a motor is arranged on the second mounting plate, an output shaft of the motor is connected with one of the belt wheels, the motor rotates to drive the belt wheels to rotate, the belt wheels rotate to drive the conveying belt to move left and right, and the conveying; be equipped with third mounting panel 464 on the conveyer belt of controlling the setting, be equipped with the cylinder that the direction set up from top to bottom on the third mounting panel, the piston of cylinder stretches out the third mounting panel, and the piston is connected with the dispensing head, and cylinder piston's upper and lower flexible drive dispensing head's up-and-down motion.
As shown in fig. 14, a second front-and-back moving mechanism 421 is disposed on a side of the fifth support 46 away from the feeding end of the conveying line, in this embodiment, a second front-and-back moving mechanism is disposed on a right side of the fifth support 46, a back and forth direction's motion for realizing flitch material loading module 42 and first counter weight transport module 43, similar this back and forth direction's motion can be through hydraulic pressure mechanism, the motor drives drive belt drive mechanism, the motor drives chain drive mechanism or the motor drives modes such as lead screw and screw nut drive mechanism and realizes, the preferred chain drive's that adopts of this embodiment mode, it is specific, fifth support 46's right side is equipped with fourth mounting panel 465, be equipped with the sprocket that the back and forth direction set up on the fourth mounting panel, be equipped with the chain on the sprocket, install the motor on the fourth mounting panel, the motor rotates and drives the sprocket and rotate, the sprocket rotates and drives the chain back-and-forth movement, the chain back-and-forth movement drives. Be fixed with first fixed plate 466 on the chain, be equipped with flitch material loading module 42 and first counter weight transport module 43 on the first fixed plate, it is specific, as shown in fig. 15, flitch material loading module 42 includes first cylinder 422, third connecting plate 423 and first tongs 424, be equipped with the third connecting plate on the first fixed plate 466, the third connecting plate passes through bolted connection with first fixed plate in this embodiment, the third connecting plate is "L" shape and sets up, the vertical face and the first fixed plate of third connecting plate are connected, be equipped with first cylinder on the horizontal plane of third connecting plate, the piston of first cylinder stretches out the horizontal plane and the first tongs of third connecting plate and is connected. In order to ensure the grabbing stability, a first guide sleeve 4231 is arranged on the third connecting plate 423, a first guide pillar 4241 is arranged on the first gripper 424, the first guide pillar is sleeved in the first guide sleeve, and the first guide pillar moves up and down in the first guide sleeve under the driving of the first cylinder piston. In this embodiment, the lower surface of the first gripper is uniformly provided with four suckers 4242, and since the material plate is a glass plate or a resin plate, the suckers on the lower surface of the gripper can suck the material plate to place the material plate on the material seat.
As shown in fig. 16, the first counterweight carrying module 43 includes a second cylinder 431, a fourth connecting plate 432 and a second gripper 433, the fourth connecting plate is disposed on the first fixing plate 466, in this embodiment, the fourth connecting plate is connected to the first fixing plate through a bolt, the fourth connecting plate is disposed in an "L" shape, a vertical surface of the fourth connecting plate is connected to the first fixing plate, the second cylinder is disposed on a horizontal surface of the fourth connecting plate, and a piston of the second cylinder extends out of the horizontal surface of the fourth connecting plate and is connected to the second gripper. In order to ensure the grabbing stability, a second guide sleeve 4321 is arranged on the fourth connecting plate, a second guide pillar 4331 is arranged on the second gripper, the second guide pillar is sleeved in the second guide sleeve, and the second guide pillar moves up and down in the second guide sleeve under the driving of the second cylinder piston. In this embodiment, the lower surface of the second gripper is evenly provided with two cylinders, pistons of the cylinders are connected with the clamping jaws, and the clamping jaws are used for clamping a balance weight.
in this embodiment, the flitch feeding module 42 and the first counterweight carrying module 43 are both disposed on the first fixing plate 466 and fixed in the front-rear direction with respect to the first fixing plate, so as to realize linkage between the flitch feeding module and the first counterweight carrying module in the front-rear direction. The motor drives the chain to move back and forth, the chain drives the first fixing plate to move back and forth, the first fixing plate drives the flitch feeding module and the first counter weight carrying module to move back and forth jointly, when the flitch feeding module moves forward to remove a material taking plate, the first counter weight carrying module also moves forward to place a counter weight on the flitch which is well bonded on the current station, the counter weight pressing operation is completed when the material taking plate is removed, and the production efficiency is greatly improved.
And the flitch bin is used for containing flitches, and as shown in fig. 17, the flitch bin 49 is arranged on one side, close to the flitch loading module 42, of the conveying line 6. Because the size specification of material seat has a plurality ofly in the actual production, the specification of the flitch that corresponds also has a plurality ofly, the flitch material seat of the corresponding specification bonds when bonding, material seat flitch bonding for the multiple specification of same device adaptation, be equipped with baffle 491 in the flitch feed bin 49, the baffle is separated into a plurality of branch feed bins with the flitch feed bin, the flitch of different specifications is placed to each branch feed bin, the material seat commonly used is material seat and PV500HD line cutting machine material seat for the MB288 line cutting machine in the production, the flitch that corresponds also is two specifications, set up a baffle in this embodiment and cut apart into two branch feed bins with the flitch feed bin, this application is to the quantity of baffle, divide the quantity in feed bin not to do the restriction, can do the adaptability according to actual. The bottom of the flitch bin is provided with a reciprocating mechanism 492 for moving the flitch bin, the flitch with required specification is moved to the position right under the flitch feeding module, the material distribution bin is internally provided with a lifting mechanism 493 for lifting the flitch to the outlet of the material distribution bin for being sucked by a first gripper, the reciprocating mechanism and the lifting mechanism can be realized by a hydraulic mechanism, a belt transmission mechanism, a chain transmission mechanism or a lead screw nut transmission mechanism, and the like, in the embodiment, a lead screw nut mechanism is selected for realizing the reciprocating motion and the lifting motion, concretely, one side of the transmission line close to the flitch feeding module is provided with a seventh bracket 4921, the seventh bracket is provided with a lead screw and a lead screw nut which are mutually matched, the flitch bin is fixed on the lead screw nut, the lead screw and the transmission line are arranged in parallel, the seventh bracket is provided with a motor, the output shaft of the motor is connected with, a flitch bin fixed on the screw nut moves back and forth along with the screw nut; the side wall of the material distributing bin is provided with a lead screw, a motor is arranged in the material distributing bin, an output shaft of the motor is connected with the lead screw, the lead screw is provided with a lead screw nut, the lead screw nut is provided with at least one cylinder, a piston of the cylinder is connected with a clamping plate, the motor rotates to drive the lead screw to rotate, the lead screw drives the lead screw nut and the cylinder to move downwards, a moving belt corresponds to the lower part of a material plate, the piston of the cylinder extends out to enable the clamping plate to clamp the material plate, the motor rotates reversely, the lead screw drives the material plate to ascend, the top of the material distributing bin is provided with a correlation type photoelectric sensor 494 which comprises an emitting end and a receiving end, the emitting end emits red light or infrared light, the receiving end receives light cut when an object passes through, and outputs a signal, when the material plate ascends to the photoelectric sensor, the photoelectric, and the long edge and the short edge of the flitch are adjusted and positioned, so that the flitch is conveniently sucked by the flitch feeding module 42.
and a counterweight is added on the bonded stock seat and the bonded stock plate to strengthen the fastening of the stock seat and the stock plate, the counterweight is taken away after generally 10-25 minutes by adding the counterweight, a sixth support 47 is arranged above the conveying line, a third forward-backward moving mechanism 471 is arranged on one side of the sixth support close to the stock plate feeding module 42, and a second counterweight carrying module 44 is arranged on the third forward-backward moving mechanism and used for taking away the counterweight on the stock plate. The third forward-backward movement mechanism can also be realized by a hydraulic mechanism, a motor-driven transmission belt mechanism, a motor-driven chain transmission mechanism, or a motor-driven lead screw and lead screw nut transmission mechanism, and the like, and the preferred mechanism of this embodiment is similar to the mechanism of the second forward-backward movement mechanism 421, and is realized by a chain transmission method, except that the mounting plate on the transmission chain is only provided with the second counterweight carrying module 44, and the rest of the structure is the same except that the flitch feeding module 42 is not provided, and the structure of the second counterweight carrying module 44 is the same as that of the first counterweight carrying module 43, and details are not repeated here. As shown in fig. 18, the side of the feed line 6 near the first counterweight handling module 43 is provided with a counterweight return line 61, which counterweight return line 61 is similar to the feed line 6 and is driven by a belt drive or chain drive, and which counterweight return line is arranged parallel to the feed line for re-feeding the removed counterweight to the first counterweight handling module for counterweight placement.
The material seat is conveyed to the lower part of the dispensing module by the conveying line, the dispensing module moves downwards, leftwards, rightwards and forwards, and the dispensing head is contacted with the surface of the material seat to coat the bonding glue on the upper surface of the material seat; the material base is moved forwards to a material plate station, a reciprocating mechanism of a material plate bin moves a corresponding material distribution bin to a corresponding grabbing position of a material plate feeding module, a lifting mechanism lifts a material plate, a second front-back moving mechanism drives the material plate feeding module and a first counterweight carrying module to move forwards, a sucker on a first gripper sucks the material plate, a second front-back moving mechanism drives the material plate feeding module and the first counterweight carrying module to move backwards, the material plate feeding module places the material plate on the material base, a second gripper of the first counterweight carrying module grabs a counterweight, the material plate feeding module and a first configuration carrying module move forwards, and the first gripper sucks another material plate for subsequent use while placing the counterweight; and after adding the balance weight for 15 minutes, the second balance weight carrying module takes the balance weight away and places the balance weight on a balance weight return line to carry the balance weight back to the position where the balance weight is placed.
And (4) scraping off excessive glue on the adhered material base plate after the subsequent process, and adhering wood grain paper. During conveying, a rotary lifting device can be arranged on the conveying line to change the conveying direction so as to adapt to the limitation of space.
The material plate seat water boiling and pasting production line provided by the embodiment has the advantages that the automation degree is high, a plurality of processes of material plate seat separation and pasting are in continuous mechanical operation on the production line, a large number of special people do not need to be equipped for manual operation, the error rate is low, the separation and pasting efficiency is high, and the product qualification rate is high.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention, and should not be considered as limiting the scope of the present invention. All the equivalent changes and improvements made according to the application scope of the present invention should still fall within the patent coverage of the present invention.
Claims (8)
1. The utility model provides a production line is pasted in boiling of panel material seat water which characterized in that: the glue dispensing device comprises a water boiling device, a cooling device and a pasting device which are sequentially arranged, wherein the pasting device comprises a glue dispensing module, a material plate feeding module and a first counter weight carrying module, and the material plate feeding module and the first counter weight carrying module are arranged at the downstream of the glue dispensing module.
2. The flitch material seat poaching and pasting production line of claim 1, characterized in that: the boiling device comprises a boiling feeding module, a boiling module and a first carrying module, wherein the boiling feeding module is arranged at the upstream of the boiling module, and the first carrying module is arranged above the boiling module.
3. the flitch material seat poaching and pasting production line of claim 1 or 2, characterized in that: the cooling device comprises a cooling module, a second carrying module and a heat exchange module, wherein the second carrying module is arranged above the cooling module, the heat exchange module is connected with the cooling module, and the heat exchange module exchanges heat with the cooling module.
4. The flitch material seat poaching and pasting production line of claim 1 or 2, characterized in that: the pasting device further comprises a second counterweight carrying module, and the second counterweight carrying module is arranged at the downstream of the first counterweight carrying module.
5. The flitch material seat poaching and pasting production line of claim 1 or 2, characterized in that: the pasting device further comprises a material plate stock bin, and the material plate stock bin is arranged on one side of the material plate feeding module.
6. The flitch material seat poaching and pasting production line of claim 5, characterized in that: be equipped with the baffle in the flitch feed bin, the baffle will a plurality of branch feed bins are separated into to the flitch feed bin, the bottom of flitch feed bin is equipped with reciprocating motion mechanism, be equipped with lifting mechanism in the branch feed bin.
7. The flitch material seat poaching and pasting production line of claim 1 or 2, characterized in that: and a material seat drying device is arranged between the cooling device and the pasting device.
8. the flitch material seat poaching and pasting production line of claim 7, characterized in that: the material seat drying device is an air knife.
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CN201822183424.2U CN209755755U (en) | 2018-12-25 | 2018-12-25 | Sheet material seat water boiling and sticking production line |
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CN201822183424.2U CN209755755U (en) | 2018-12-25 | 2018-12-25 | Sheet material seat water boiling and sticking production line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111451084A (en) * | 2020-04-22 | 2020-07-28 | 天津市环欧半导体材料技术有限公司 | Automatic boiling and gluing integrated machine for material seat material plate and production line |
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2018
- 2018-12-25 CN CN201822183424.2U patent/CN209755755U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111451084A (en) * | 2020-04-22 | 2020-07-28 | 天津市环欧半导体材料技术有限公司 | Automatic boiling and gluing integrated machine for material seat material plate and production line |
CN111451084B (en) * | 2020-04-22 | 2023-08-15 | 天津市环欧半导体材料技术有限公司 | Automatic boiling and bonding all-in-one machine for material seat material plate and production line |
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