CN217141319U - Automatic cleaning system of carbon electrode - Google Patents
Automatic cleaning system of carbon electrode Download PDFInfo
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- CN217141319U CN217141319U CN202120862594.2U CN202120862594U CN217141319U CN 217141319 U CN217141319 U CN 217141319U CN 202120862594 U CN202120862594 U CN 202120862594U CN 217141319 U CN217141319 U CN 217141319U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 213
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 82
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 82
- 239000000428 dust Substances 0.000 claims abstract description 64
- 238000002360 preparation method Methods 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims description 48
- 238000003860 storage Methods 0.000 claims description 33
- 239000000463 material Substances 0.000 claims description 22
- 238000007599 discharging Methods 0.000 claims description 17
- 230000007306 turnover Effects 0.000 claims description 10
- 239000004744 fabric Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000000945 filler Substances 0.000 description 22
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000010426 asphalt Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 206010019345 Heat stroke Diseases 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 230000004630 mental health Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 206010035653 pneumoconiosis Diseases 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model discloses an automatic clearance system of carbon electrode, include: the device comprises an online preparation device, a surface pre-cleaning device, a conveying device, a deep cleaning device, a surface cleaning device, an output device and a PLC control device. The utility model discloses a full-automatic clearance of carbon electrode collects the stopping of clearing up the dust and dropping, and the system operation is stable, and the scene is clean and tidy, realizes that the automatic clearance of carbon electrode is unmanned, cleaner production.
Description
Technical Field
The utility model relates to a carbon electrode production technical field, concretely relates to automatic clearance system of carbon electrode.
Background
The production of the carbon electrode uses asphalt as a binder, the asphalt in the carbon electrode is softened, semi-coked, coked and the like in the roasting process through high-temperature roasting, filler particles are adhered to the surface of the carbon electrode after the carbon electrode is discharged from a furnace to different degrees due to different production processes and unpredictable production fluctuation, the filler is only adhered to part of the surface of most of the carbon electrode, the filler is adhered to all the surface of a small amount of the carbon electrode, and the cleaning difficulty is higher when the adhesion amount of the filler is larger and the area is larger.
At present, the carbon electrode is cleaned manually, a steel shovel is held manually to shovel off fillers adhered to the surface of the carbon electrode, the fillers can be directly shoveled and removed when the adhesion strength of the fillers is not large, the fillers need to be removed little by little when the adhesion strength of the fillers is large, time and labor are consumed, and the labor cost is high. The scale of a common carbon electrode production enterprise is large, the carbon electrode output is 100-. In addition, the carbon electrode cleaning site temperature is higher, the environmental temperature is 40-70 ℃, the flying dust amount is large, the working environment is severe, and the carbon electrode cleaning site temperature is easy to dehydrate and suffer from heat stroke and pneumoconiosis diseases in the environment for a long time, so that the carbon electrode cleaning site temperature is not good for the physical and mental health of operators.
At present, the cleaning effect of carbon electrode cleaning equipment cannot meet the standard requirement, and no proper cleaning equipment is provided for parts such as concave holes, inclined grooves in the concave holes, bosses and the like of the carbon electrodes, and the parts can only be manually cleaned. In order to further improve the carbon electrode cleaning working environment, improve the cleaning working efficiency and reduce the labor intensity, an automatic carbon electrode cleaning system and method are urgently required to be designed and developed.
Disclosure of Invention
To the not enough of above-mentioned prior art existence, the utility model provides an automatic clearance system of carbon electrode improves work efficiency, reduce cost.
The utility model discloses a realize through following technical scheme.
An automated carbon electrode cleaning system, the system comprising: the system comprises an online preparation device, a surface pre-cleaning device, a conveying device, a depth cleaning device, a surface cleaning device, an output device and a PLC (programmable logic controller) control device;
the feeding preparation device is connected with the feeding end of the surface pre-cleaning device;
the conveying device comprises a first conveyor (1), the feeding end of the first conveyor (1) is connected with the discharging end of the surface pre-cleaning device, and the discharging end of the first conveyor (1) is provided with a push block mechanism (2);
the deep cleaning device comprises: a second conveyor (3), an intelligent cleaning robot (4), an industrial camera (5) and a turnover mechanism (6); the feeding end of the second conveyor (3) is connected with the discharging end of the first conveyor (1), the intelligent cleaning robot (4) is arranged on one side of the feeding end of the second conveyor (3), the industrial camera (5) is arranged on the other side of the feeding end of the second conveyor (3), the turnover mechanism (6) is arranged above the conveying belt of the second conveyor, and the discharging end of the second conveyor (3) is provided with a first push-out mechanism (7);
the feeding end of the surface cleaning device is connected with the discharging end of the second conveyor (3), and the discharging end of the surface cleaning device is connected with the output device;
the feeding preparation device, the surface pre-cleaning device, the conveying device, the deep cleaning device, the surface cleaning device and the output device are all connected with the PLC control device.
Furthermore, the system also comprises a dust collecting device, wherein the dust collecting device comprises a cloth bag dust collector (8), a dust collecting pipe (9), an induced draft fan (10) and a chimney (11); one side of the cloth bag dust collector (8) is connected with one end of the dust collecting pipe (9), the top of the cloth bag dust collector is connected with the air inlet of the draught fan (10), and the air outlet of the draught fan (10) is connected with the chimney (11).
Further, the needle thread preparing device comprises: the device comprises a support (12), a storage rack (13) and a second pushing-out mechanism (14), wherein the storage rack (13) is arranged on the support (12), and the second pushing-out mechanism (14) is arranged at one end of the support (12).
Furthermore, the online preparation device also comprises a dust collection cover arranged above the support (12), and the dust collection cover of the online preparation device is connected with the other end of a dust collection pipe (9) of the dust collection device.
Further, the surface pre-cleaning device and the surface cleaning device both comprise a cleaning device (15), and the surface pre-cleaning device further comprises a third pushing-out mechanism (16) arranged at the feeding end of the cleaning device (15).
Further, the cleaning device (15) is a power cleaning mechanism or a non-power cleaning mechanism, the power cleaning mechanism comprises a power device and a scraper or a steel wire brush connected with the power device, and the power device is a pneumatic motor or a hydraulic motor.
Furthermore, the surface pre-cleaning device and the surface cleaning device further comprise dust collection covers arranged above the cleaning device (15), and the dust collection covers of the surface pre-cleaning device and the surface cleaning device are connected with the other ends of dust collection pipes (9) of the dust collection devices.
Furthermore, the deep cleaning device further comprises a dust collection cover arranged above the second conveyor (3), and the dust collection cover of the deep cleaning device is connected with the other end of a dust collection pipe (9) of the dust collection device.
Further, the output device comprises a third conveyor (17), and the feeding end of the third conveyor (17) is connected with the discharging end of the surface cleaning device.
Further, the system further comprises a material storage device, the material storage device comprises a material storage conveyor (18) arranged below the on-line preparation device, the surface pre-cleaning device, the conveying device, the depth cleaning device, the surface cleaning device and the output device, baffle plates are arranged on two sides of the material storage conveyor (18), the discharge end of the material storage conveyor (18) is connected with the feed end of a bucket elevator (19), and the discharge end of the bucket elevator (19) is connected with a feed inlet (20) of the storage bin.
The automatic carbon electrode cleaning method adopting the device is characterized by comprising the following steps: pack into the preparation facilities that reaches standard grade with the carbon electrode, through PLC controlling means control, the preparation facilities that reaches standard grade pushes out the carbon electrode and carries out the initial surface clearance back to the surface cleaning device in advance, then carries to deep cleaning device through conveyor, carries out the degree of depth clearance back to the carbon electrode through preliminary surface clearance, carries to surface cleaning device again, carries out surface clearance once more to the carbon electrode through degree of depth clearance, exports through output device at last.
Further, collecting dust discharged by the online preparation device, the surface pre-cleaning device, the deep cleaning device and the surface cleaning device by using a dust collecting device; and collecting the fillers falling off from the feeding preparation device, the surface pre-cleaning device, the conveying device, the depth cleaning device, the surface cleaning device and the output device by adopting a material storage device.
Further, the speed of pushing out the carbon electrodes by the online preparation device is 3-10 pieces/min, the speed of performing primary surface cleaning by the surface pre-cleaning device and the speed of performing secondary surface cleaning by the surface cleaning device are both 1-6 pieces/min, and the speed of performing deep cleaning by the deep cleaning device is 10-40 pieces/h.
The utility model has the advantages of that: the utility model discloses a full-automatic clearance of carbon electrode collects the stopping of clearing up the dust and dropping, and the system operation is stable, and the scene is clean and tidy, realizes that the automatic clearance of carbon electrode is unmanned, cleaner production.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the wire preparation device of the present invention.
Fig. 3 is a side view of fig. 2.
Fig. 4 is a schematic view of a part of the structure of the present invention.
Figure 5 is a schematic structural diagram of the conveying device of the invention,
fig. 6 is a schematic structural diagram of the deep cleaning device of the present invention.
Fig. 7 is a schematic structural diagram of the surface cleaning device and the output device of the present invention.
Fig. 8 is a schematic view of the dust collecting flow of the dust collecting device of the present invention.
Fig. 9 is a flow chart of the filler delivery of the present invention.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 7, an automatic carbon electrode cleaning system includes: the device comprises a feeding preparation device, a surface pre-cleaning device, a conveying device, a depth cleaning device, a surface cleaning device, an output device, a dust collecting device, a material storage device and a PLC (programmable logic controller) control device.
The feeding preparation device is connected with the feeding end of the surface pre-cleaning device; specifically, the needle thread preparing device includes: the device comprises a support 12, a storage rack 13 and a second pushing-out mechanism 14, wherein the storage rack 13 is arranged on the support 12, and the second pushing-out mechanism 14 is arranged at one end of the support 12; the storage rack is a rectangular basket and is horizontally placed on the support; the needle threading preparation device also comprises a dust collection cover which is arranged above the support 12 and is movably connected with the support;
the surface pre-cleaning device comprises a cleaning device 15 and a third pushing-out mechanism 16 arranged at the feeding end of the cleaning device 15, and the feeding end of the cleaning device of the surface pre-cleaning device is connected with the support 12 of the upper wire preparation device;
the conveying device comprises a first conveyor 1, the feeding end of the first conveyor 1 is connected with the discharging end of the surface pre-cleaning device, and the discharging end of the first conveyor 1 is provided with a push block mechanism 2; the first conveyor 1 is a plate chain or roller conveyor;
the deep cleaning device comprises: a second conveyor 3, an intelligent cleaning robot 4, an industrial camera 5 and a turnover mechanism 6; the feeding end of the second conveyor 3 is connected with the discharging end of the first conveyor 1, the intelligent cleaning robot 4 is arranged on one side of the feeding end of the second conveyor 3, the industrial camera 5 is arranged on the other side of the feeding end of the second conveyor 3, a support is arranged at the bottom of the industrial camera 5, and the industrial camera 5 is opposite to the intelligent cleaning robot 4; the turnover mechanism 6 comprises a hydraulic type rotary oil cylinder and a chuck (which can be composed of two parallel rods) connected with the hydraulic type rotary oil cylinder, the chuck is arranged above a conveying belt of the second conveyor 3, a support is arranged at the bottom of the hydraulic type rotary oil cylinder, a compressed air nozzle is arranged at the bottom of the chuck, and the nozzle is connected with an air supply device; a first push-out mechanism 7 is arranged at the discharge end of the second conveyor 3; a dust collection cover fixedly connected is arranged above the second conveyor 3; the intelligent cleaning robot 4 is matched with a cleaning machine head, a robot control cabinet, a pipeline package and the like, the cleaning machine head utilizes hydraulic pressure, electric power, compressed air and the like as power, the cleaning machine head rotates or vibrates to impact and knock off fillers adhered to the surface of a roasted carbon electrode, the cleaning machine head can comprehensively meet the cleaning requirements of planes, inclined planes, arcs, concave holes, chutes and the like, a cutter can automatically center and swing to prevent blockage from damaging and deforming, the intelligent cleaning robot can automatically replace the cleaning machine head according to different specification requirements, the working part of the cleaning machine head is made of wear-resistant materials such as wear-resistant diamonds and hard alloys, the intelligent cleaning robot runs according to a system command and a track to drive the cleaning machine head to scrape the fillers on the surface of the carbon electrode, and the cleaning effect and the cleaning efficiency of the carbon electrode are achieved; the second conveyor 3 is a roller conveyor; the turnover mechanism 6 is used for being matched with the intelligent cleaning robot 4 to operate, clamps the carbon electrode to turn over and shake off the surface loose filler, specifically pushes the chuck to clamp the carbon electrode through the hydraulic rotating oil cylinder and then rotates 180 degrees, and then sweeps the surface loose filler through the bottom compressed air nozzle.
The feeding end of the surface cleaning device is connected with the discharging end of the second conveyor 3, and the surface cleaning device comprises a cleaning device 15;
the output device is connected with the discharge end of the surface cleaning device, specifically, the output device comprises a third conveyor 17, the feed end of the third conveyor 17 is connected with the discharge end of the surface cleaning device, and the third conveyor is a roller conveyor or a plate chain conveyor.
The dust collecting device comprises a bag dust collector 8, a dust collecting pipe 9, an induced draft fan 10 and a chimney 11; a plurality of air inlets arranged on one side of the cloth bag dust collector 8 are connected with one ends of a plurality of dust collecting pipes 9, an air outlet arranged on the top of the cloth bag dust collector is connected with an air inlet of an induced draft fan 10, and an air outlet of the induced draft fan 10 is connected with a chimney 11.
The material storage device comprises a material storage conveyor 18 arranged below the on-line preparation device, the surface pre-cleaning device, the conveying device, the depth cleaning device, the surface cleaning device and the output device, wherein baffles are arranged on two sides of the material storage conveyor 18, the discharge end of the material storage conveyor 18 is connected with the feed end of a bucket elevator 19, and the discharge end of the bucket elevator 19 is connected with the feed inlet of a bin 20; the storage conveyor 18 is a flight conveyor, screw conveyor, belt conveyor, or vibrating conveyor.
The feeding preparation device, the surface pre-cleaning device, the conveying device, the depth cleaning device, the surface cleaning device, the output device, the dust collecting device and the material storage device are all connected with the PLC control device.
The dust collecting cover of the online preparation device is connected with the other end of a dust collecting pipe 9 of the dust collecting device; the surface pre-cleaning device and the surface cleaning device both comprise dust collection covers which are arranged above the cleaning device 15 and connected in a fixed connection mode, and the dust collection covers of the surface pre-cleaning device and the surface cleaning device are both connected with the other end of a dust collection pipe 9 of the dust collection device; the dust collecting cover of the deep cleaning device is connected with the other end of a dust collecting pipe 9 of the dust collecting device.
The push block mechanism 2, the first push mechanism 7, the second push mechanism 14 and the third push mechanism 16 have the same structure and respectively comprise a power device, a rotating shaft and a square push plate which are sequentially connected, wherein the power device is a motor with hydraulic power or mechanical power.
The cleaning device 15 comprises an operation table and a cleaning mechanism arranged on the operation table, wherein the cleaning mechanism is a power cleaning mechanism or a non-power cleaning mechanism. The power cleaning mechanism comprises a power device and a scraper or a steel wire brush connected with the power device, and the power device is a pneumatic motor or a hydraulic motor. The pneumatic motor adopts compressed air as a power source. When the power device rotates, the scraper or the steel wire brush is driven to rotate at a high speed, and the scraper or the steel wire brush cleans materials adhered to the surface of the carbon electrode in the rotating process.
When the power cleaning mechanism is used for active cleaning, the carbon electrode is fixed, and the power device is used for driving the scraper or the steel wire brush to clean the surface of the carbon electrode. When the non-power cleaning mechanism is used for cleaning, the scraper is fixed on the support, and the surface of the carbon electrode is cleaned by the scraper in the process that the pushing mechanism pushes the carbon electrode.
The automatic carbon electrode cleaning method adopting the device comprises the following steps: transporting the carbon electrode 21 to a storage rack 13 of an on-line preparation device by using a transporting tool such as a crown block or a forklift, wherein the storage rack 13 is inclined by 90 degrees under the action of hydraulic pressure or mechanical power, and the storage rack is horizontally placed on the support 12; the carbon electrode is pushed out to the surface pre-cleaning device by the second pushing mechanism 14 under the control of the PLC control device, the pushing speed is 3-10 pieces/min, the carbon electrode is pushed out by the third pushing mechanism 16 to be subjected to primary surface cleaning on the carbon electrode through the cleaning device 15, the cleaning speed is 1-6 pieces/min, then the carbon electrode is conveyed to the discharge end of the first conveyor 1 through a belt of the first conveyor 1, the carbon electrode is pushed out to the feed end of the second conveyor 3 of the deep cleaning device by the pushing block mechanism 2, and meanwhile, the carbon electrode is reserved, so that the carbon electrode to be cleaned is continuously and stably provided for the deep cleaning device; the PLC control device receives 3D scanning imaging information of an industrial camera 5, the position and the surface condition of a carbon electrode are automatically identified, a system identifies an area to be cleaned, the motion track and the cleaning speed are optimized, the carbon electrode is automatically cleaned in an all-round and dead-angle-free mode, an intelligent cleaning robot 4 is matched to drive a cleaning tool bit to automatically and deeply clean filler adhered to the surface of the carbon electrode subjected to primary surface cleaning, the deep cleaning speed is 10-40 pieces/h, then the carbon electrode enters the lower surface of a turnover mechanism 6 under the thrust action of a pushing block mechanism 2, the turnover mechanism 6 clamps the carbon electrode and overturns the carbon electrode to enable the loose filler on the surface to fall off, the carbon electrode is conveyed to a discharge end through a belt of a second conveyor 3 and then is pushed out to a surface cleaning device through a first pushing mechanism 7, the cleaning device 15 is used for carrying out secondary surface cleaning on the carbon electrode, the cleaning speed is 1-6 pieces/min, and finally the carbon electrode is output through a third conveyor 17 of an output device, the carbon electrodes are arranged in order on the third conveyor 17, transferred to a stacking area by a transfer tool such as a crown block or a forklift, and temporarily stored.
Further, a dust collecting device is adopted to collect dust discharged by the online preparation device, the surface pre-cleaning device, the depth cleaning device and the surface cleaning device, and the dust collecting process is as shown in fig. 8; the filling material dropped from the feeding preparation device, the surface pre-cleaning device, the conveying device, the depth cleaning device, the surface cleaning device and the output device is collected by a material storage conveyor 18 adopting a material storage device, and is transported to a closed storage bin 20 by a bucket elevator 19, and the conveying process is as shown in fig. 9.
The mode of primary surface cleaning and secondary surface cleaning is an active cleaning mode or a passive cleaning mode, wherein the active cleaning mode is to clean the surface of the carbon electrode by adopting a power cleaning mechanism; the passive cleaning mode is to adopt a non-power cleaning mechanism, and the carbon electrode cleans the surface when passing through the mechanism by the driving force of the third pushing mechanism 16.
Example 1
4 prebaked anode roasting furnaces, wherein the number of blocks produced each year is 522728, each roasting furnace is provided with 1 set of carbon electrode automatic cleaning system, the cleaning is carried out according to the method, the anode blocks are cleaned 358 each set of system day, the anode blocks are cleaned according to 3 shifts each day, and 15 anode blocks per hour are cleaned.
The deep cleaning efficiency of each set of full-automatic carbon electrode cleaning system is 20/h, the side face of the anode block, the carbon bowl, the chute in the bowl, the top face, the chamfer angle and the like are all completed by an intelligent cleaning robot, the bottom and the bottom chamfer angle are completed by a cleaning device, and the anode block reaches the quality standard requirement after being cleaned.
The automatic carbon electrode cleaning system continuously operates to clean the anode blocks, the cleaning speed is fast when the adhesive fillers are less, the cleaning speed is slow when the adhesive fillers are more, the overall average cleaning efficiency is 20 per hour, manual matching is not needed in the cleaning process, the surfaces of the anode blocks, the carbon bowl, the inner chute of the bowl, the bottom and the bottom chamfer are cleaned up, and the quality standard of the anode blocks is achieved.
Example 2
The surface of the anode block is adhered with more fillers, the bonding strength is high, the intelligent cleaning robot cleans 6 surfaces of the anode block completely, 2 sets of carbon electrode automatic cleaning systems are adopted to clean the anode block according to the method, each set of carbon electrode cleaning system cleans 720 anode blocks per day, the anode blocks are cleaned according to 2 shifts of production per day, and 22.5 anode blocks per hour are cleaned.
When the cleaning workload is large, each set of carbon electrode automatic cleaning system can be provided with 2 intelligent robots, the deep cleaning efficiency is 25/h, the top surface, the carbon bowl, the chute in the bowl, the top chamfer and the like of the anode block are all cleaned by a cleaning machine head driven by 1 intelligent cleaning robot, the side surfaces, the bottom surface, the side surfaces and the bottom chamfer of the anode block are cleaned by another cleaning machine head driven by 1 intelligent cleaning robot, and the anode block reaches the quality standard requirement after being cleaned.
The automatic clearance system continuous operation of carbon electrode clears up the positive pole piece, and when adhesion filler was more and positive pole piece specification variety was changed, the automatic clearance aircraft nose of changing of intelligent cleaning robot, whole average cleaning efficiency 28 pieces/h, clearance process need not manual fit, the filler clean up of adhesion such as positive pole piece surface, carbon bowl, the interior chute of bowl, positive pole piece bottom and bottom chamfer also clean up, reach positive pole piece quality standard.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention. It should be noted that other modifications and equivalents may be made by those skilled in the art in light of the teachings of the present disclosure to achieve the same purpose, and should be construed as within the scope of the present disclosure.
Claims (8)
1. An automated carbon electrode cleaning system, the system comprising: the system comprises an online preparation device, a surface pre-cleaning device, a conveying device, a depth cleaning device, a surface cleaning device, an output device and a PLC (programmable logic controller) control device;
the feeding preparation device is connected with the feeding end of the surface pre-cleaning device;
the conveying device comprises a first conveyor (1), the feeding end of the first conveyor (1) is connected with the discharging end of the surface pre-cleaning device, and the discharging end of the first conveyor (1) is provided with a push block mechanism (2);
the deep cleaning device comprises: a second conveyor (3), an intelligent cleaning robot (4), an industrial camera (5) and a turnover mechanism (6); the feeding end of the second conveyor (3) is connected with the discharging end of the first conveyor (1), the intelligent cleaning robot (4) is arranged on one side of the feeding end of the second conveyor (3), the industrial camera (5) is arranged on the other side of the feeding end of the second conveyor (3), the turnover mechanism (6) is arranged above the conveying belt of the second conveyor, and the discharging end of the second conveyor (3) is provided with a first push-out mechanism (7);
the feeding end of the surface cleaning device is connected with the discharging end of the second conveyor (3), and the discharging end of the surface cleaning device is connected with the output device;
the feeding preparation device, the surface pre-cleaning device, the conveying device, the deep cleaning device, the surface cleaning device and the output device are all connected with the PLC control device.
2. The automatic carbon electrode cleaning system according to claim 1, further comprising a dust collecting device, wherein the dust collecting device comprises a bag dust collector (8), a dust collecting pipe (9), an induced draft fan (10) and a chimney (11); one side of the cloth bag dust collector (8) is connected with one end of the dust collecting pipe (9), the top of the cloth bag dust collector is connected with the air inlet of the draught fan (10), and the air outlet of the draught fan (10) is connected with the chimney (11).
3. The automatic carbon electrode cleaning system according to claim 1, wherein the online preparation device comprises: the device comprises a support (12), a storage rack (13) and a second pushing-out mechanism (14), wherein the storage rack (13) is arranged on the support (12), and the second pushing-out mechanism (14) is arranged at one end of the support (12).
4. The automatic carbon electrode cleaning system according to any one of claims 1 to 3, wherein the surface pre-cleaning device and the surface cleaning device each comprise a cleaning device (15), and the surface pre-cleaning device further comprises a third pushing mechanism (16) arranged at the feeding end of the cleaning device (15).
5. The automatic carbon electrode cleaning system according to claim 4, wherein each of the surface pre-cleaning device and the surface cleaning device further comprises a dust collection cover arranged above the cleaning device (15), and the dust collection covers of the surface pre-cleaning device and the surface cleaning device are connected with the other end of the dust collection pipe (9) of the dust collection device.
6. The automatic carbon electrode cleaning system according to claim 2, wherein the deep cleaning device further comprises a dust collection cover arranged above the second conveyor (3), and the dust collection cover of the deep cleaning device is connected with the other end of a dust collection pipe (9) of the dust collection device.
7. The automatic carbon electrode cleaning system according to claim 1, wherein the output device comprises a third conveyor (17), and a feed end of the third conveyor (17) is connected with a discharge end of the surface cleaning device.
8. The automatic carbon electrode cleaning system according to claim 1 or 2, further comprising a material storage device, wherein the material storage device comprises a material storage conveyor (18) arranged below the upper line preparation device, the surface pre-cleaning device, the conveying device, the deep cleaning device, the surface cleaning device and the output device, baffles are arranged on two sides of the material storage conveyor (18), the discharge end of the material storage conveyor (18) is connected with the feed end of a bucket elevator (19), and the discharge end of the bucket elevator (19) is connected with the feed port (20) of the storage bin.
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| CN202120862594.2U CN217141319U (en) | 2021-04-25 | 2021-04-25 | Automatic cleaning system of carbon electrode |
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| CN202120862594.2U CN217141319U (en) | 2021-04-25 | 2021-04-25 | Automatic cleaning system of carbon electrode |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113262994A (en) * | 2021-04-25 | 2021-08-17 | 北京英斯派克科技有限公司 | Automatic carbon electrode cleaning system and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113262994A (en) * | 2021-04-25 | 2021-08-17 | 北京英斯派克科技有限公司 | Automatic carbon electrode cleaning system and method |
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