CN115303590A - Full-automatic closed inner bag dismantling equipment - Google Patents
Full-automatic closed inner bag dismantling equipment Download PDFInfo
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- CN115303590A CN115303590A CN202210948455.0A CN202210948455A CN115303590A CN 115303590 A CN115303590 A CN 115303590A CN 202210948455 A CN202210948455 A CN 202210948455A CN 115303590 A CN115303590 A CN 115303590A
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- bag
- feeding
- bin
- waste bag
- fixedly connected
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- 239000000463 material Substances 0.000 claims abstract description 65
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- 238000009434 installation Methods 0.000 claims abstract description 14
- 230000010354 integration Effects 0.000 claims abstract description 9
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- 239000000428 dust Substances 0.000 claims description 59
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 238000005192 partition Methods 0.000 claims description 24
- 238000007789 sealing Methods 0.000 claims description 23
- 230000007704 transition Effects 0.000 claims description 23
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- 230000035939 shock Effects 0.000 claims description 16
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- 238000000034 method Methods 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- 239000000741 silica gel Substances 0.000 claims description 7
- 229910002027 silica gel Inorganic materials 0.000 claims description 7
- 238000005245 sintering Methods 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 6
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0008—Opening and emptying bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0033—Unpacking of articles or materials, not otherwise provided for by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/04—Load carriers other than helical or spiral channels or conduits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/24—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/917—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/02—Filling storage spaces as completely as possible, e.g. application of vibrators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/12—Sieving bulk materials during loading or unloading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
Abstract
The invention discloses a full-automatic closed inner bag removing device which comprises a conveying assembly, a lifting mechanism, a positioning capture sensor and a feeding assembly, wherein the feeding assembly comprises a feeding support frame, a feeding bin, an electric control integration box and a waste bag bin are fixedly connected to the feeding support frame, and the feeding bin and the waste bag bin are respectively positioned on the front side and the back side of the feeding support frame. According to the invention, through the matching operation of the vibrating part and the grid assembly, the pocket-shaped structure of the grid assembly is utilized, the inner bag is positioned in the pocket-shaped structure and is not easy to deviate, the vibration force is buffered under the clamping limit of the damping gasket and the groove with the outer wall of the through hole, the expected constant vibration frequency is obtained, the screening efficiency is maximized, the uniform blanking is realized, the closed environment is ensured, the later cleaning is convenient, the installation and the maintenance of the structure are convenient, the material uniformly and continuously falls on the screen frame and the lower screen plate structure for secondary screening, the impurities in the material are screened out, the screen frame and the lower screen plate are uniformly stressed, and the cleanliness of the discharged material is ensured.
Description
Technical Field
The invention relates to the technical field of article unpacking machines, in particular to full-automatic closed inner bag unpacking equipment.
Background
For powdery and granular articles, bagged storage and transportation modes are generally adopted, such as cement, fertilizer, flour, sewage treatment clarifying agent, plastic granules and the like. For these bagged articles, manual bag opening is generally required to collect the materials during use. The demand can be met when the quantity is less, but for the product with larger disposable demand, the bag is torn open by manpower, the production efficiency is low, and the production cannot be met, meanwhile, dust or toxic materials are generated individually, the manual operation not only pollutes the environment, and even harms the health of workers. In order to improve unpacking efficiency and reduce labor intensity, a unpacking machine replacing manual unpacking is appeared, and a material bag is separated from materials by the unpacking machine.
In application number 201811573947.6, an invention patent application entitled fully automatic bale breaker, comprising: the bag breaking machine comprises a rack, a control unit, a feeding device, a bag breaking device, a vibrating device, a material output device and a waste bag output device; the vibrating device and the material output device are communicated in sequence from top to bottom and are arranged on the rack; the output port of the feeding device is connected with the input port of the bag breaking device; the feeding device can be turned over; the output port of the bag breaking device is connected with the input port of the vibrating device and is arranged below the feeding device; an output port of the vibration device is connected with the waste bag output device; the control unit is respectively electrically connected with the feeding device, the bag breaking device, the vibrating device, the material output device and the waste bag output device. In addition, the invention adopts an advanced PLC control technology, realizes unmanned operation in the whole unpacking process, has high automation degree, can greatly reduce the labor intensity of workers and improve the working efficiency. However, the device has the problem that the working amplitude of the vibration assembly is unstable during use, so that the screening effect is poor, and the bag breaking device has limited cutting effect on inner bags with high strength and high toughness, so that the use requirements of breaking of various inner bags cannot be met.
Therefore, it is necessary to provide a fully automatic apparatus for removing an inner bag in a sealed manner to solve the above problems.
Disclosure of Invention
The invention aims to provide a full-automatic closed inner bag removing device to solve the defects in the technology.
In order to achieve the above purpose, the invention provides the following technical scheme: a full-automatic closed inner bag dismantling device comprises a conveying assembly for conveying an inner bag, a lifting mechanism arranged on the conveying assembly, a positioning capture sensor for sensing materials in place and a feeding assembly arranged on one side of the conveying assembly, wherein the feeding assembly comprises a feeding support frame, a feeding bin, an electric control integration box and a waste bag bin are fixedly connected to the feeding support frame, the feeding bin and the waste bag bin are respectively positioned on the front side and the back side of the feeding support frame, the electric control integration box is positioned on the top of one side of the waste bag bin, a feeding port is formed in the position, adjacent to the conveying assembly, of the feeding bin, the feeding bin is communicated with the waste bag bin through a waste bag grabbing port, and lifting door structures are arranged inside the feeding port and the waste bag grabbing port;
a bag breaking component for cutting the packaging bag is arranged in the feeding bin and close to the bottom end of the feeding port, and the bag breaking component is arranged to be a replaceable structure;
a supporting clapboard is arranged in the feeding bin at the top end of the feeding port, the cross section of the supporting clapboard is L-shaped, a conical blanking hopper is arranged at the bottom of the inner side of the feeding bin, a first vibrating air hammer is arranged on the side wall of the conical blanking hopper, a material level sensor is arranged on the side wall of the conical blanking hopper and positioned at the bottom of the first vibration air hammer, a blanking port is arranged at the bottom of the conical blanking hopper, and the outer side of the bottom of the feed opening is communicated with an adapter used for carrying out the next process on the fed material, a back-blowing respirator is arranged on the adapter, a grating component is arranged in the conical blanking hopper, a screen frame is arranged at the bottom of the grating component, a vibrating part is arranged on the outer side of the grating component, the vibration part comprises support bars fixed at four corners of the grid component, the support bars at two sides respectively penetrate through the feeding bin and the support clapboard, and a shock-absorbing gasket made of food-grade silica gel material is arranged between the support rod and the feeding bin or the support clapboard, and the outer side of the damping gasket is provided with a groove which is clamped with a feed bin or a through hole of the supporting clapboard, the joint of the supporting rod and the damping gasket is fixedly connected with a silica gel sealing ring, one end of the supporting rod, which is far away from the grid component, is provided with a vibration fixing seat, an upper arc opening is arranged on the vibration fixing seat, a pressing plate is fixedly connected with the vibration fixing seat at the top of the upper arc opening through a screw, and the bottom of the pressure plate is provided with a lower arc opening matched with the upper arc opening, the upper arc opening and the lower arc opening tightly wrap the support rod, the bottom of the vibration fixing seat is provided with uniformly distributed compression spring pieces, the bottom end of the pressure spring piece is fixedly connected with a supporting plate, the supporting plate on one side is fixed on the outer wall of the feeding bin, the supporting plate on the other side is fixed on a supporting partition plate, and a vibration motor is arranged on the side wall of the vibration fixing seat positioned outside the feeding bin through a screw and a connecting plate;
a grabbing robot for transferring the waste bags is arranged at the top end of the interior of the waste bag bin, a clamping part for clamping the waste bags is installed at the bottom of the grabbing robot, and the clamping part is a vacuum chuck mechanical arm or a pneumatic finger Y-shaped mechanical clamp;
the bottom of the inner side of the waste bag bin is communicated with a waste bag output groove, the end part of one side of the waste bag output groove is fixedly connected with a driving motor, a waste bag discharge pipe is arranged on one side of the waste bag output groove, which is far away from the driving motor, the waste bag discharge pipe extends out of the waste bag output groove, the output shaft of the driving motor is connected with a spiral auger in a transmission way, and the spiral auger is matched with the inner wall of the waste bag output groove;
throw material support frame one side top and rotate and be connected with the rotation gallows, and rotate gallows other end fixedly connected with master controller, the inside of master controller is equipped with the singlechip, singlechip output and output are equipped with AD converter and DA converter respectively, location is caught inductor and level sensor and all is connected with AD converter electric connection, first vibration air hammer, blowback respirator, vibrating motor, snatch robot and driving motor all with DA converter electric connection.
As a preferred scheme of the invention, the screen frame is arranged in a funnel shape, and the bottom of the screen frame is detachably provided with a lower screen plate;
the grid assembly comprises an installation frame and a steel bar rod piece arranged between two side walls of the installation frame, the middle part of the steel bar rod piece is provided with a bending section subjected to circular arc treatment, and the screen frame is fixedly connected to the bottom of the installation frame;
the distribution rule of a plurality of reinforcing bar member bars that are located the installation frame inboard at the bottom height does: the horizontal heights are sequentially decreased from the outer side to the middle part;
the distribution rule of a plurality of steel bar rod pieces positioned at the inner side of the installation frame at the distance between two adjacent steel bar rod pieces is as follows: the density gradually increases from the outer side to the middle.
As a preferable scheme of the invention, the shock absorption gasket consists of an inner ring, an outer ring and a shock absorption tympanic membrane, the shock absorption tympanic membrane is arranged between the inner ring and the outer ring, the inner ring, the outer ring and the shock absorption tympanic membrane are integrally formed, and the thickness of the shock absorption tympanic membrane is smaller than that of the groove;
the groove is positioned on the outer ring, and the inner diameter of the inner ring is matched with the outer diameter of the supporting rod.
As a preferred scheme of the invention, the conveying assembly comprises a conveying support frame and a belt conveyor arranged on one side of the top of the conveying support frame, a transition section with a smooth surface is arranged at one end, located at one end of the belt conveyor, of the top of the conveying support frame, the upper surface of the transition section is flush with the top of the belt conveyor, the transition section extends to a feeding port, and the positioning catching inductors are arranged on two sides of the transition section;
the lifting mechanism comprises an air cylinder with a pneumatic supply mechanism, one side of the belt conveyor, which is close to the transition section, is hinged with the conveying support frame, the other end of the belt conveyor is movably connected with the conveying support frame, the bottom end of the air cylinder is hinged with the conveying support frame, and the output end of the air cylinder is hinged with one end of the bottom of the belt conveyor.
As a preferred scheme of the invention, an air outlet is arranged at the top of the front surface of the feeding bin, a dust collecting box is detachably mounted on the outer side of the air outlet, an air inlet with a filter plate is arranged at one side of the air outlet, a water inlet connected with an external water pipe is arranged at one side of the air inlet, a WIP cleaning mechanism and a dust removing system are arranged in the feeding bin, and the WIP cleaning mechanism and the dust removing system are mounted on a supporting partition plate;
the dust removal system comprises a dust removal fan fixed at the top of a supporting partition plate, a dust removal cover is installed at the input end of the dust removal fan, an exhaust hose is connected between the output end of the dust removal fan and an air outlet, a sintering net filter is arranged at the bottom of the supporting partition plate, the output end of the sintering net filter is communicated with the bottom end of the dust removal cover, and a second vibration air hammer is arranged on the side wall of the dust removal cover;
the WIP cleaning mechanism comprises a high-pressure water pump fixed at the top of a supporting partition plate, the input end of the high-pressure water pump is communicated with a water inlet through a water pipe, a circulating pipe penetrates through the surface of the supporting partition plate and is welded with the surface of the supporting partition plate, a spraying ball is fixedly connected to the bottom end of the circulating pipe, a clamp type flat joint is arranged at the output end of the high-pressure water pump, the clamp type flat joint and the circulating pipe are detachably mounted, a water outlet is arranged at the bottom of the inner side of the feeding bin, and a waste water discharge valve is mounted at the bottom of the inner side of the water outlet;
the top of the feeding bin is also provided with an air heater for drying the cabin body in the feeding bin, the input end of the air heater is communicated with the air inlet, the output end of the air heater is provided with an exhaust hood, and the exhaust hood is arranged at the bottom of the supporting partition plate;
the dust removal fan, the high-pressure water pump and the air heater are electrically connected with the D/A converter.
According to the preferable scheme, the lifting door structure comprises a v-21274, a shaped guide rail and a v-21274, wherein a limiting groove is formed in the inner side of the v-21274, a lifting door plate is connected inside the limiting groove of the shaped guide rail in a sliding manner, two sides of the lifting door plate are fixedly connected with Z-shaped connecting plates through screws, the v-21274, two sides of the shaped guide rail are fixedly connected with sliding rods which are distributed in parallel, the sliding rods are respectively connected with a sliding sleeve in a sliding manner, the Z-shaped connecting plates are fixedly connected with the sliding sleeves through screws, the bottom end of one sliding rod is fixedly connected with an electric push rod, two ends of the other sliding rod are respectively and fixedly provided with an end positioning travel switch, the output end of the electric push rod is in transmission connection with the sliding sleeve on the top of the electric push rod, a moving travel switch is arranged on the Z-shaped connecting plate close to the end positioning travel switch, the moving travel switch and the end positioning travel switch are both electrically connected with an A/D converter, and the electric push rod is electrically connected with the D/A converter;
the v-shaped guide rail is matched with the feeding port or the waste bag grabbing port, and the top parts of the inner sides of the feeding port and the waste bag grabbing port are respectively provided with a containing groove matched with the lifting door plate.
As a preferred scheme of the invention, the bag breaking assembly is provided with a disc cutter for rotating bag breaking;
the disc cutter comprises a central square shaft, a shaft sleeve rod sleeved outside the central square shaft and a plurality of disc cutter pieces in interference fit with the outer side of the shaft sleeve rod, the central square shaft is movably connected with the shaft sleeve rod, the cutting edge parts of the disc cutter pieces are arranged in a zigzag structure, and the number of the disc cutter pieces is multiple;
the feeding mechanism is characterized in that first screw rods are fixedly connected to two ends of the central square shaft, a threaded sleeve is in threaded connection with the outer side of each first screw rod, a second screw rod is in threaded connection with one side, far away from the first screw rods, of the inner side of the threaded sleeve, a rotating shaft rod is in threaded connection with the surface of each first screw rod, the surface of each first screw rod and the surface of each second screw rod are in reverse arrangement, one end, far away from the first screw rods, of each second screw rod is fixedly connected with the rotating shaft rod, the rotating shaft rods on two sides are respectively arranged to be a driving rod and a driven rod, the driving rod is in transmission connection with an output shaft of a stepping motor installed on one side of the feeding bin through a coupler, and the driving rod and the driven rod are respectively in rotation connection with two side walls of the feeding bin.
As a preferable scheme of the invention, the bag breaking assembly is provided with a fixed cutter for fixing and positioning the cut;
the fixed cutter comprises a cutter mounting plate which is obliquely arranged, the cutter mounting plate is fixed on the inner wall of the feeding bin through screws and is positioned at the bottom of the feeding port, a plurality of linear grooves are formed in the cutter mounting plate, a fixed cutter holder is welded at the bottom of each linear groove, a slot is formed in the top of each fixed cutter holder, a bag breaking blade is inserted into the slot, and the bag breaking blade and the fixed cutter holder are fixed through screws in an auxiliary mode;
the connection position of broken bag blade and cutter mounting panel is filled with sealed glue, and sealed glue top and cutter mounting panel upper flat flush, the contained angle between the blade portion of broken bag blade and the cutter mounting panel sets up to 17.
According to the preferable scheme, through openings are formed in the two sides of the feeding bin, away from the feeding port, and the side wall of the waste bag bin, one side of each through opening is hinged with a toughened glass access door through a hinge, the outer side of each toughened glass access door is wrapped with a sealing strip, and the outer side of each toughened glass access door is fixedly connected with a handle.
As a preferred scheme of the invention, two operation through holes are formed in the surface of the toughened glass access door, which is positioned opposite to the feeding hole, on the feeding bin, and rubber gloves for manual auxiliary operation are arranged on the inner sides of the operation through holes;
the last logical groove of seting up with the opening matching of division board, and division board passes through the screw fixation on throwing the feed bin inner wall.
In the technical scheme, the invention provides the following technical effects and advantages:
1. through the matching operation of the vibrating part and the grid assembly, the pocket-shaped structure of the grid assembly is utilized, the vibrating force of the vibrating motor enables the inner bag after being broken to be positioned at the bottom end and not to be prone to deviation, the damping gasket and the groove are clamped and limited with the outer wall of the through hole, the vibrating force is buffered, the expected constant vibrating frequency can be obtained, the screening efficiency is guaranteed to be the maximum, uniform blanking is achieved, the loss of devices in motion is reduced, dust cannot float out from gaps, a closed environment is guaranteed, later-period cleaning is facilitated, the structure is convenient to install and maintain, materials uniformly and continuously fall on the screen frame and the lower screen plate structure to be screened out in a second-stage mode, impurities in the materials are screened out, the screen frame and the lower screen plate are uniformly stressed, uniform screening of the materials is achieved, and the cleanliness of the discharged materials is guaranteed;
2. the replaceable bag breaking component is arranged, a proper cutter is replaced according to the actual processing type and the actual use scene, the bag breaking component is arranged on the inner side of the feeding bin, so that materials can directly fall on the grid component conveniently, and for inner bags with large thickness and strong toughness, such as kraft paper, the inner bags are quickly cut when the inner bags pass through a cutting edge by matching the gravity of the materials through a self-rotating disc cutter with a serrated knife, so that the special inner bags can be effectively broken; to conventional inner bag use package packing structure's fixed cutter, under the action of gravity, can rip the inner bag and constantly deepen with the broken bag blade that the cutter mounting panel kept the inclination, improve broken bag effect, make the material be convenient for shake out, can realize the quick replacement of different cutters, the broken bag subassembly that this scheme provided is convenient for install and maintain, and different cutters possess different working methods, all have obvious progress effect for prior art.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
FIG. 1 is a perspective view of the overall construction of the present invention;
FIG. 2 is a perspective view of the overall structure of the present invention (shown inside the feed bin);
FIG. 3 is a perspective view of the overall structure of the present invention (shown inside the waste bag bin);
FIG. 4 is a perspective view showing a coupling structure of the grill member and the vibration part according to the present invention;
FIG. 5 is a front view of the structure of FIG. 4 in accordance with the present invention;
FIG. 6 is a left side view of the structure of FIG. 4 in accordance with the present invention;
FIG. 7 is a perspective view of the bag-breaking assembly (a disc cutter provided in the first embodiment) of the present invention;
FIG. 8 is an exploded view of the structure of FIG. 7 in accordance with the present invention;
FIG. 9 is a front view of the structure of FIG. 7 according to the present invention;
FIG. 10 is a perspective view of the bag breaking assembly (fixed knife provided in the second embodiment) of the present invention;
FIG. 11 is a side view of the structure of FIG. 10 in accordance with the present invention;
FIG. 12 is a front view of the structure of FIG. 10 according to the present invention;
FIG. 13 is a perspective view of the lift gate structure of the present invention;
FIG. 14 is a perspective view of the connection of the WIP cleaning mechanism and the dust removal system of the present invention;
FIG. 15 is a right side view of the structure of FIG. 14 in accordance with the present invention;
FIG. 16 is a perspective view of the shock absorbing shim of the present invention;
figure 17 is a cross-sectional view of the shock absorbing shim of the present invention.
Description of the reference numerals:
a conveying assembly-1; a lifting mechanism-2; a positioning capture sensor-3; a feeding component-4; a lift gate structure-5; a bag breaking assembly-6; a grill assembly-7; a grabbing robot-8; rotating the hanger-9; a master controller-10; a screen frame-11; a lower sieve plate-12; a vibrating portion-13; WIP cleaning mechanism-14; a dust removal system-15; a hot air blower-16; a toughened glass access door-17; a handle-18; an operation through hole-19; an adapter-20; a blowback respirator-21;
a conveying support frame-101; a belt conveyor-102; transition section-103;
a feeding support frame-401; a charging bin-402; an air outlet-4021; air inlet-4022; water inlet-4023; an electric control integration box-403; waste bag bin-404; a waste bag output groove-4041; drive motor-4042; waste bag discharge tube-4043; a spiral auger-4044; a supporting spacer-405; a conical hopper-406; a first vibrating air hammer-407; a level sensor-408; port-409; a through slot-410;
\ 21274and a shaped guide rail-501; a lifting door panel-502; z-shaped connecting plates-503; slide bar-504; a sliding sleeve-505; an electric push rod-506; an end positioning travel switch-507; a moving travel switch-508;
disc cutter-61; central square axis-611; shaft sleeve rod-612; a disc knife-613; a first screw-614; a threaded sleeve-615; a second screw-616; active lever-617; a driven rod-618; a coupler-619;
a fixed cutter-62; a cutter mounting plate-621; linear groove-622; a fixed knife holder-623; bag breaking blade-624;
mounting frame-701; a rebar rod-702; bending section-703;
a support rod-131; a shock-absorbing pad-132; a groove-133; a silica gel seal ring-134; a vibration fixing seat-135; a pressure plate-136; a compression spring piece-137; a support plate-138; a vibration motor-139;
inner collar-1321; outer ring-1322; a shock absorbing tympanic membrane-1323;
a high pressure water pump-141; flow-through-tube-142; spray ball-143; a clamp type flat joint-144; waste water discharge valve-145;
a dust removal fan-151; dust excluding hood-152; an exhaust hose-153; sintered mesh filter-154; a second vibratory air hammer-155.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be further described in detail with reference to the accompanying drawings.
The invention provides a full-automatic closed inner bag dismantling device as shown in figures 1-17, which comprises a conveying assembly 1 for conveying an inner bag, a lifting mechanism 2 arranged on the conveying assembly 1, a positioning catching sensor 3 for sensing the in-place of materials and a feeding assembly 4 arranged on one side of the conveying assembly 1, wherein the feeding assembly 4 comprises a feeding support frame 401, a feeding bin 402, an electric control integration box 403 and a waste bag bin 404 are fixedly connected onto the feeding support frame 401, the feeding bin 402 and the waste bag bin 404 are respectively positioned on the front side and the back side of the feeding support frame 401, the electric control integration box 403 is positioned on the top of one side of the waste bag bin 404, a feeding port is formed in the position, adjacent to the conveying assembly 1, of the feeding bin 402, the feeding bin 402 is communicated with the waste bag bin 404 through a waste bag grabbing port, and lifting door structures 5 are arranged inside the feeding port and the waste bag grabbing port, the lifting door structures 5 used in the scheme have a position identification function, namely, so that the positioning can be carried out when the top and the bottom are reached, the feedback information can be automatically stopped from transmission, and the loss between the device parts can be reduced;
the bag breaking component 6 for scratching the packaging bag is arranged in the feeding bin 402 and close to the bottom end of the feeding port, the bag breaking component 6 is of a replaceable structure, and compared with a bag breaking knife in the conventional device, the bag breaking component 6 can be replaced and then is suitable for the same use scene, namely, different inner bag lacerations, for example, an inner bag of a plastic film can be easily scratched through a blade, and a hard inner bag of kraft paper and the like or an inner bag with more tough woven fibers is difficult to scratch directly, so that the subsequent separation operation can be influenced;
a supporting clapboard 405 is arranged at the position of the top end of a feeding port in the feeding bin 402, the cross section of the supporting clapboard 405 is set to be L-shaped, a conical lower hopper 406 is arranged at the bottom of the inner side of the feeding bin 402, a first vibrating air hammer 407 is arranged on the side wall of the conical lower hopper 406, a material level sensor 408 is arranged at the bottom of the first vibrating air hammer 407 on the side wall of the conical lower hopper 406, a discharging port is arranged at the bottom of the conical lower hopper 406, an adapter 20 used for carrying out the next process on the fed material is communicated with the outer side of the bottom of the discharging port, a back blowing respirator 21 is arranged on the adapter 20, a grating assembly 7 is arranged in the conical lower hopper 406, a screen frame 11 is arranged at the bottom of the grating assembly 7, a vibrating part 13 is arranged on the outer side of the grating assembly 7, the vibrating part 13 comprises supporting rods 131 fixed at four corners of the grating assembly 7, the supporting rods 131 at two sides respectively penetrate through the feeding bin 402 and the supporting clapboard 405, a damping gasket 132 made of silica gel material is arranged between the supporting rod 131 and the feeding bin 402 or the supporting clapboard 405, a supporting clapboard, a sealing ring 135 is arranged at the outer wall of the fixed on the supporting seat, a sealing ring 135, and a sealing ring 135 is arranged at the outer wall of the fixed on the supporting seat, and a sealing ring 135 is arranged at the top of the supporting seat, and a sealing ring 135 fixed on the supporting seat, and a sealing ring 135 is arranged on the supporting seat, and a sealing ring 136, the supporting seat, the sealing ring 136, and a sealing ring is arranged on the sealing ring 136, the outer wall of the sealing ring 135 is arranged on the bottom of the fixed on the supporting seat, the sealing ring 135, the fixed on the sealing ring 135, the supporting seat, the sealing ring 135, the supporting plate 138 on the other side is fixed on a supporting partition plate 405, and a vibration motor 139 is arranged on the side wall of the vibration fixing seat 135 outside the charging bin 402 through a screw and a connecting plate;
the shock-absorbing pad 132 is composed of an inner ring 1321, an outer ring 1322 and a shock-absorbing eardrum 1323, the shock-absorbing eardrum 1323 is arranged between the inner ring 1321 and the outer ring 1322, the inner ring 1321, the outer ring 1322 and the shock-absorbing eardrum 1323 are integrally formed, and the thickness of the shock-absorbing eardrum 1323 is smaller than that of the groove 133;
the groove 133 is positioned on the outer ring 1322, and the inner diameter of the inner ring 1321 is matched with the outer diameter of the support rod 131;
the shock-absorbing gasket 132 has a certain limiting effect on the shock, but cannot prevent the grid assembly 7 from shaking, so that the materials are blanked at a stable frequency;
when the vibrating part 13 and the grid assembly 7 work, the vibrating motor 139 is started, a starting command is triggered to enable the positioning capture sensor 3 to sense that the inner bag filled with materials completely passes through a detection area, at the moment, the inner bag can enter the feeding bin 402 from an opened feeding port, the inner bag falls on the grid assembly 7, as the bottom of the inner bag is cut to form an outlet when the bag breaking assembly 6 passes through, the vibrating force of the vibrating motor 139 is transmitted to the vibrating fixing seat 135, and as the elastic moving range of the pressure spring 137 enhances the swinging amplitude of the grid assembly 7, the grid assembly 7 can vibrate at high frequency, further, the damping gasket 132 is clamped on the through ports on two sides through the groove 133, the sealing and the skid resistance are realized by using the silica gel sealing ring 134, during vibration, the damping gasket 132 can deform and buffer the vibrating force, so as to limit the vibration of the grid assembly 7, the vibration at fixed frequency is obtained, the uniformity and the continuity of screening are improved, the loss of the device in motion is reduced, and dust cannot float out from gaps, so that the later-stage cleaning is facilitated, the grid assembly 7 is installed between the vibrating fixing seat 135 and the pressing plate 136, and the arc is more convenient to maintain;
a grabbing robot 8 for transferring the waste bags is arranged at the top end of the interior of the waste bag bin 404, a clamping part for clamping the waste bags is arranged at the bottom of the grabbing robot 8, and the clamping part is a vacuum chuck mechanical arm or a pneumatic finger Y-shaped mechanical clamp;
the vacuum chuck mechanical arm or the pneumatic finger Y-shaped mechanical clamp can be automatically controlled, namely after the materials in the inner bag are shaken for a period of time, the single chip microcomputer controls the vacuum chuck mechanical arm or the pneumatic finger Y-shaped mechanical clamp to clamp the top of the inner bag, then the inner bag is shaken for several times to discharge the residual inside, then the empty inner bag is further driven to be thrown into the waste bag bin 404 from the waste bag grabbing port, in the working process, when the vibration part 13 and the grid assembly 7 shake the inner bag, the lifting door structure 5 in the waste bag grabbing port is in a closed group state, and the lifting door structure 5 is opened until the grabbing robot 8 shakes the inner bag, so that the waste bag grabbing port is kept smooth;
the bottom of the inner side of the waste bag bin 404 is communicated with a waste bag output groove 4041, the end part of one side of the waste bag output groove 4041 is fixedly connected with a driving motor 4042, a waste bag discharge pipe 4043 is arranged on the side, away from the driving motor 4042, of the waste bag output groove 4041, the waste bag discharge pipe 4043 extends out of the waste bag output groove 4041, the output shaft of the driving motor 4042 is connected with a spiral packing auger 4044 in a transmission manner, and the spiral packing auger 4044 is matched with the inner wall of the waste bag output groove 4041;
throw material support frame 401 one side top and rotate and be connected with and rotate gallows 9, and rotate gallows 9 other end fixedly connected with master controller 10, the connection structure who rotates gallows 9 and master controller 10 can adjust the direction of controlling of master controller 10, the inside of master controller 10 is equipped with the singlechip, the link of singlechip still is equipped with the time-recorder, satisfy the time calculation of each process in the automatic man-hour promptly, thereby make work go on in order, singlechip output and output are equipped with AD converter and DA converter respectively, location seizure inductor 3 and level sensor 408 all with AD converter electric connection, first vibration air hammer 407, blowback respirator 21, vibrating motor 139, snatch robot 8 and driving motor 4042 all with DA converter electric connection.
As shown in fig. 4, the screen frame 11 is funnel-shaped, the lower screen plate 12 is detachably mounted at the bottom of the screen frame 11, the combined structure of the screen frame 11 and the lower screen plate 12 can be directly fixed by screws, or can be hinged at one end, so as to facilitate opening and unloading of large particulate matters in the materials to be cleaned, when the screen frame 11 and the lower screen plate 12 are matched to screen the materials, and the grid assembly 7 and the vibrating part 13 are matched to rapidly and as much as possible discharge the materials from the inner bags, further screen the materials, and screen out impurities in the materials, such as fragments and fibers generated during bag breaking;
reinforcing bar member 702 adopts the carbide steel, makes its non-deformable, and the bearing capacity is strong, and a plurality of bending sections 703 positions are the pocket form setting, can combine the shake with the inner bag slip after the breach makes its top position at pocket column structure all the time, and difficult off tracking guarantees that the efficiency of sieve falls is the biggest, and the unloading is even, the sieve screen frame 11 of being convenient for and the even atress of lower sieve plate 12 and the even screening of realization material.
As shown in fig. 1-3, the conveying assembly 1 includes a conveying support frame 101 and a belt conveyor 102 installed on one side of the top of the conveying support frame 101, a transition section 103 with a smooth surface is arranged at one end of the belt conveyor 102 on the top of the conveying support frame 101, the upper surface of the transition section 103 is flush with the top of the belt conveyor 102, the transition section 103 extends to a material feeding port, the positioning capture sensors 3 are installed on two sides of the transition section 103, and the belt conveyor 102 is directly installed by using existing products to transmit an inner bag filled with materials to the transition section 103;
the lifting mechanism 2 comprises an air cylinder with a pneumatic supply mechanism, one side of the belt conveyor 102 close to the transition section 103 is hinged with the conveying support frame 101, the other end of the belt conveyor 102 is movably connected with the conveying support frame 101, the bottom end of the air cylinder is hinged with the conveying support frame 101, and the output end of the air cylinder is hinged with one end of the bottom of the belt conveyor 102;
when the inner bag is transmitted to the transition section 103, because the positioning catching sensor 3 is positioned at the junction part of the belt conveyor 102 and the transition section 103, the positioning catching sensor 3 is set to be a correlation type photoelectric sensor, namely when one end of the inner bag cuts off the sensing area of the correlation type photoelectric sensor, the lifting door structure 5 in the feeding port is opened, meanwhile, the singlechip controls the pneumatic supply mechanism to be started to enable the output end of the air cylinder to stretch out, one end of the belt conveyor 102 is jacked up, so that the inner bag keeps the inclination angle to be transmitted to the feeding port and finally slides onto the grating component 7 under the action of gravity, the lifting door structure 5 is closed after the inner bag enters, and the output end of the air cylinder is reset.
Further, in the above technical solution, the top of the front of the feeding bin 402 is provided with an air outlet 4021, a dust collecting box is detachably mounted on the outer side of the air outlet 4021, one side of the air outlet 4021 is provided with an air inlet 4022 with a filter plate, one side of the air inlet 4022 is provided with a water inlet 4023 connected with an external water pipe, the feeding bin 402 is internally provided with a WIP cleaning mechanism 14 and a dust removing system 15, and the WIP cleaning mechanism 14 and the dust removing system 15 are mounted on the supporting partition plate 405;
the dust removal system 15 comprises a dust removal fan 151 fixed at the top of a supporting partition 405, a dust removal cover 152 is installed at the input end of the dust removal fan 151, an air exhaust hose 153 is connected between the output end of the dust removal fan 151 and an air outlet 4021, a sintering mesh filter 154 is arranged at the bottom of the supporting partition 405, the output end of the sintering mesh filter 154 is communicated with the bottom end of the dust removal cover 152, a second vibration air hammer 155 is arranged on the side wall of the dust removal cover 152, a sealing gasket is arranged at the joint of the input end of the dust removal fan 151 and the dust removal cover 152, and sealing gaskets are arranged at the joints of the two ends of the air exhaust hose 153 and the output ends of the air outlet 4021 and the dust removal fan 151;
dust is generated during feeding, when the interior of the feeding bin 402 is cleaned, the dust removal fan 151 is started to generate negative pressure attraction, the dust passes through the sintering net filter 154, and the second vibration air hammer 155 works synchronously during air suction, so that the dust is prevented from being adhered to the dust removal cover 152, material particles are intercepted, the dust is intensively passed through the dust removal cover 152 and then is sent out of the air outlet 4021 through the air exhaust hose 153, and finally the dust falls into the dust collection box;
the WIP cleaning mechanism 14 comprises a high-pressure water pump 141 fixed on the top of a supporting partition plate 405, the input end of the high-pressure water pump 141 is communicated with a water inlet 4023 through a water pipe, a circulating pipe 142 penetrates through and is welded on the surface of the supporting partition plate 405, a spraying ball 143 is fixedly connected to the bottom end of the circulating pipe 142, the output end of the high-pressure water pump 141 is provided with a clamp type flat joint 144, the clamp type flat joint 144 and the circulating pipe 142 are detachably mounted, the bottom of the inner side of a feeding bin 402 is provided with a water outlet, and the bottom of the inner side of the water outlet is provided with a wastewater discharge valve 145; the top of the feeding bin 402 is also provided with an air heater 16 for drying the cabin in the feeding bin 402, the input end of the air heater 16 is communicated with the air inlet 4022, the output end of the air heater 16 is provided with an exhaust hood, and the exhaust hood is arranged at the bottom of the supporting partition 405;
when the bag breaking operation is completed and the interior of the feeding bin 402 needs to be cleaned, the high-pressure water pump 141 is started to pump water in an external water pipe into the water pipe, pressurize the water pipe, and then spray the water out of the spraying ball 143 through the flow pipe 142 at high pressure, so that materials and dust attached to the inner wall of the feeding bin 402 are washed away, the waste water discharge valve 145 is opened to enable the materials and dust to flow out quickly, the hot air blower 16 is started to heat and dry the materials and dust, and the materials and dust can be put into use again quickly;
the dust removing fan 151, the high pressure water pump 141 and the air heater 16 are electrically connected to the D/a converter.
Further, in the above technical solution, the lift gate structure 5 includes a v 21274, a shape guide 501 and a v 21274, the inner side of the limit groove of the shape guide 501 is slidably connected with a lift gate plate 502, both sides of the lift gate plate 502 are fixedly connected with Z-shaped connection plates 503, 21274, both sides of the shape guide 501 are fixedly connected with sliding rods 504 distributed in parallel, the sliding rods 504 are slidably connected with sliding sleeves 505, the Z-shaped connection plates 503 are fixedly connected with the sliding sleeves 505 through screws, the bottom end of one sliding rod 504 is fixedly connected with an electric push rod 506, both ends of the other sliding rod 504 are fixedly connected with end positioning travel switches 507, the output end of the electric push rod 506 is in transmission connection with the sliding sleeve 505 at the top thereof, the Z-shaped connection plate near the end positioning travel switch 507 is provided with a moving travel switch 508, the moving travel switch 508 and the end positioning travel switch 507 are electrically connected with an a/D converter, the electric push rod 506 is electrically connected with the D/a converter, when the lift gate structure 5 works, that the lift gate plate 502 rises to the top end and falls to the bottom end positioning travel switch 508 and touches the end positioning travel switch 506, thereby controlling the electric push rod 506 to stop the operation of the single chip microcomputer;
the 21274; the shape guide track 501 is matched with the feeding port or the waste bag grabbing port, and the top parts of the inner sides of the feeding port and the waste bag grabbing port are respectively provided with a containing groove matched with the lifting door panel 502, so that the lifting door panel 502 is conveniently lifted to the inside of the containing groove, and the feeding port or the waste bag grabbing port is opened.
Further, in above-mentioned technical scheme, throw feed bin 402 and keep away from all seted up opening 409 on the both sides of dog-house and the lateral wall in useless bag storehouse 404, and opening 409 one side all articulates through the hinge has toughened glass access door 17, toughened glass access door 17 outside parcel has the sealing strip, and the equal fixedly connected with handle 18 in toughened glass access door 17 outside, this handle 18 is located the one side of keeping away from the hinge on toughened glass access door 17, pulling when not only being used for opening toughened glass access door 17, handle 18 can cooperate closed hasp to make toughened glass access door 17 fixed when closing toughened glass access door 17.
Furthermore, in the above technical scheme, two operation through holes 19 are formed in the surface of the tempered glass access door 17 on the opposite side of the feed inlet on the feeding bin 402, rubber gloves for manual auxiliary operation are installed on the inner sides of the operation through holes 19, the end parts of the rubber gloves are fixedly sleeved on the operation through holes 19, the rubber gloves are of a replaceable structure, after being used, the rubber gloves can be pulled out outwards or naturally droop, and the movement of the internal components of the feeding bin 402 cannot be influenced in this state;
offer the logical groove 410 that matches with opening 409 on the supporting diaphragm 405, and the supporting diaphragm 405 passes through the screw fixation on throwing feed bin 402 inner wall, the supporting diaphragm 405 can stably place, and its structure that effectively supports WIP wiper mechanism 14 and dust pelletizing system 15, it is regional to avoid the raise dust to get into supporting diaphragm 405 top, reduce the loss to dust exhausting fan 151, high pressure water pump 141 and air heater 16, opening 409 and logical groove 410, be convenient for directly operate in throwing feed bin 402 through rubber gloves.
Based on the structure that above-mentioned technical scheme mentioned, wherein the cutter of broken bag subassembly 6 sets up to multiple, increases the exchangeability, and is better to different material package adaptability, wherein preferred embodiment as follows:
example one
As shown in fig. 7-9, the bag breaking assembly 6 is provided with a disc cutter 61 for rotating the bag breaking;
the disc cutter 61 comprises a central square shaft 611, a shaft sleeve rod 612 sleeved outside the central square shaft 611 and a disc cutter 613 in interference fit with the outer side of the shaft sleeve rod 612, the central square shaft 611 is movably connected with the shaft sleeve rod 612, the blade part of the disc cutter 613 is arranged in a sawtooth structure, the number of the disc cutter 613 is multiple, the specific number can be selected according to actual needs, and the installation position is also determined according to the size of an actually processed inner bag;
the two ends of the central square shaft 611 are fixedly connected with a first screw 614, the outer side of the first screw 614 is in threaded connection with a threaded sleeve 615, one side, far away from the first screw 614, of the inner side of the threaded sleeve 615 is in threaded connection with a second screw 616, the surface threads of the first screw 614 and the second screw 616 are arranged in a reverse direction, the length of the threaded sleeve 615 is equal to the sum of the lengths of the second screw 616 and the first screw 614, and the threaded sleeve 615 can abut against the end of the shaft sleeve rod 612 after the second screw 616 is connected with the first screw 614, so that the shaft sleeve rod 612 is effectively limited on the central square shaft 611;
one end of the second screw 616, which is far away from the first screw 614, is fixedly connected with a rotating shaft rod, the rotating shaft rods on the two sides are respectively provided with a driving rod 617 and a driven rod 618, the driving rod 617 is in transmission connection with an output shaft of a stepping motor arranged on one side of the feeding bin 402 through a coupler 619, and the driving rod 617 and the driven rod 618 are respectively in rotation connection with two side walls of the feeding bin 402;
for inner bags with larger thickness and strong toughness, such as kraft paper, the inner bags are not easy to be directly scratched, and therefore active cutting is needed, namely, an output shaft of a stepping motor is connected with a coupler 619 so as to drive a driving rod 617, so that the disc cutter 61 rotates, the surface of the disc cutter 613 is provided with a sawtooth cutting edge, when the inner bags fall, the inner bags not only scratch the cutting edge under the influence of gravity, but also are further quickly cut through sawteeth, and the special inner bags can be effectively broken; in the structure, the disc cutter 61 adopts a sleeving structure, namely a structure of the central square shaft 611, the shaft sleeve rod 612 and the disc cutter 613, the structure is matched to facilitate replacement of damaged parts, the position of a sliding opening can be adjusted according to actual needs, and the disc cutter 61 is convenient to mount and maintain by utilizing a combined structure of the first screw 614, the threaded sleeve 615 and the second screw 616.
Example two
As shown in fig. 10-12, the bag breaking assembly 6 is provided with a fixed cutter 62 for fixing and positioning the incision;
the fixed cutter 62 comprises a cutter mounting plate 621 which is obliquely arranged, the cutter mounting plate 621 is fixed on the inner wall of the feeding bin 402 through screws and is positioned at the bottom of the feeding port, the cutter mounting plate 621 is provided with a plurality of linear grooves 622, the bottom of each linear groove 622 is welded with a fixed cutter holder 623, the top of each fixed cutter holder 623 is provided with a slot, a bag breaking blade 624 is inserted into the slot, and the bag breaking blade 624 and the fixed cutter holder 623 are fixed through screws in an auxiliary manner;
the connecting part of the bag breaking blade 624 and the cutter mounting plate 621 is filled with sealant, the top of the sealant is flush with the upper plane of the cutter mounting plate 621, the included angle between the blade part of the bag breaking blade 624 and the cutter mounting plate 621 is set to be 17 degrees, and the top of the blade part is flush with the transition section 103;
the smooth cutter mounting plate 621 is directly used as a blanking inclined plate, the top end of the smooth cutter mounting plate is butted with the transition section 103, the bottom of the smooth cutter mounting plate extends to one side of the top of the grating component 7, under the action of gravity, an inner bag filled with materials slides down from the cutter mounting plate 621, and the bag breaking blade 624 which keeps an inclination angle with the cutter mounting plate 621 can cut the inner bag and go deep, so that the bag breaking effect is improved, and the materials are convenient to shake out.
The above is only a preferred embodiment of the present invention, and is not limited to these two modes, and in addition, the tool changing structures of the first embodiment and the second embodiment can be combined, that is, by providing a rotation adjusting mechanism in the feeding bin 402, and installing the disc tool 61 and the fixed tool 62 at both ends of the rotation adjusting mechanism, the changing is more convenient.
When the full-automatic closed inner bag removing equipment provided by the invention is used, the flow is as follows:
firstly, selecting a proper bag breaking component 6 according to the type of a processed inner bag, such as a disc cutter 61 or a fixed cutter 62 in the embodiment given in the scheme, wherein both the bag breaking component and the fixed cutter are convenient to install and maintain, the inner bag filled with materials is placed at the top of a belt conveyor 102 and is directionally conveyed onto a transition section 103, after a sensing area of a positioning capture sensor 3 is cut off, a lifting door structure 5 in a feeding port is opened, meanwhile, a lifting mechanism 2 lifts one end of the belt conveyor 102 to enable the belt conveyor 102 to incline, so that the inner bag slides into the feeding port 402 from the transition section 103, the bottom of the inner bag is scratched out of the feeding port when the bag breaking component 6 is passed, the inner bag falls on a grid component 7, and the lifting door structure 5 in the feeding port is closed;
under a closed environment, the vibration motor 139 is started, the inner bag after being cut is combined in a sliding mode and shaken to be always located above the pocket-shaped structure, the deviation is not prone to occurring, the screening efficiency is guaranteed to be the maximum, the discharging is uniform, the grid assembly 7 and the vibration part 13 are matched to shake out materials from the inner bag rapidly and as much as possible, the screen frame 11 and the lower screen plate 12 are matched to carry out secondary screening processing to screen out impurities in the materials, the screen frame 11 and the lower screen plate 12 are uniformly stressed, the uniform screening of the materials is achieved, and meanwhile, the processing operation can be assisted through rubber gloves;
after the materials in the inner bag are shaken for a period of time, the single chip microcomputer controls a vacuum sucker mechanical arm or a pneumatic finger Y-shaped mechanical clamp to clamp the top of the inner bag, then the inner residues are discharged by throwing for several times until the grabbing robot 8 finishes throwing the inner bag, a lifting door structure 5 in a waste bag grabbing port is opened, the grabbing robot 8 carries the empty inner bag to be thrown into a waste bag bin 404 from the waste bag grabbing port, a driving motor 4042 is started, an output shaft of the driving motor drives a spiral auger 4044, the spiral auger 4044 is used for conveying the waste bag to be discharged from a waste bag discharge pipe 4043 for collection, and the processing process of fully-automatically detaching the inner bag is achieved.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (10)
1. The utility model provides an inner bag equipment is torn open to full-automatic closed, is including transport assembly (1) that is used for carrying the inner bag, sets up elevating system (2) on transport assembly (1), response material location that targets in place catches inductor (3) and sets up in throwing of transport assembly (1) one side material subassembly (4), its characterized in that: the feeding assembly (4) comprises a feeding support frame (401), a feeding bin (402), an electric control integration box (403) and a waste bag bin (404) are fixedly connected to the feeding support frame (401), the feeding bin (402) and the waste bag bin (404) are respectively located on the front side and the back side of the feeding support frame (401), the electric control integration box (403) is located on the top of one side of the waste bag bin (404), the electric control integration box (403) is used for loading a power supply and a circuit connector and facilitating circuit carding, a feeding port is formed in the position, adjacent to the conveying assembly (1), of the feeding bin (402), the feeding bin (402) is communicated with the waste bag bin (404) through a waste bag grabbing port, and lifting door structures (5) are arranged inside the feeding port and the waste bag grabbing port;
a bag breaking component (6) for cutting the packaging bag is arranged in the feeding bin (402) and close to the bottom end of the feeding port, and the bag breaking component (6) is arranged to be of a replaceable structure;
a supporting clapboard (405) is arranged at the position, which is positioned at the top end of the feeding port, in the feeding bin (402), the cross section of the supporting clapboard (405) is L-shaped, a conical blanking hopper (406) is arranged at the bottom of the inner side of the feeding bin (402), a first vibrating air hammer (407) is arranged on the side wall of the conical blanking hopper (406), a material level sensor (408) is arranged at the bottom of the first vibrating air hammer (407) on the side wall of the conical blanking hopper (406), a blanking port is arranged at the bottom of the conical blanking hopper (406), an adapter (20) used for carrying out the next process on the fed material is communicated with the outer side of the bottom of the blanking port, and a back-blowing respirator (21) is arranged on the adapter (20), be provided with grid assembly (7) in hopper (406) under the toper, grid assembly (7) bottom is provided with screen frame (11), grid assembly (7) outside is equipped with vibration portion (13), and vibration portion (13) including bracing piece (131) that are fixed in grid assembly (7) four corners, and bracing piece (131) of both sides run through respectively and throw feed bin (402) and division board (405), and bracing piece (131) and throw and be equipped with shock attenuation gasket (132) that food grade silica gel material made between feed bin (402) or division board (405), and shock attenuation gasket (132) outside be equipped with and throw feed bin (402) or division board (405) through recess (133) of mouthful joint ) A silica gel sealing ring (134) is fixedly connected to the joint of the support rod (131) and the damping gasket (132), a vibration fixing seat (135) is arranged at one end, far away from the grid assembly (7), of the support rod (131), an upper arc opening is formed in the vibration fixing seat (135), a pressing plate (136) is fixedly connected to the top of the vibration fixing seat (135) and located at the top of the upper arc opening through screws, a lower arc opening matched with the upper arc opening is formed in the bottom of the pressing plate (136), the support rod (131) is tightly wrapped by the upper arc opening and the lower arc opening, uniformly distributed pressure spring pieces (137) are arranged at the bottom of the vibration fixing seat (135), a support plate (138) is fixedly connected to the bottom end of each pressure spring piece (137), the support plate (138) on one side is fixed to the outer wall of the feeding bin (402), the support plate (138) on the other side is fixed to a support partition plate (405), and a vibration motor (139) is mounted on the side wall of the vibration fixing seat (135) located outside the feeding bin (402) through screws and a connection plate;
a grabbing robot (8) for transferring the waste bags is arranged at the top end of the interior of the waste bag bin (404), a clamping part for clamping the waste bags is installed at the bottom of the grabbing robot (8), and the clamping part is a vacuum chuck mechanical arm or a pneumatic finger Y-shaped mechanical clamp;
the bottom of the inner side of the waste bag bin (404) is communicated with a waste bag output groove (4041), the end part of one side of the waste bag output groove (4041) is fixedly connected with a driving motor (4042), one side, far away from the driving motor (4042), of the waste bag output groove (4041) is provided with a waste bag discharge pipe (4043), the waste bag discharge pipe (4043) extends out of the waste bag output groove (4041), an output shaft of the driving motor (4042) is in transmission connection with a spiral auger (4044), and the spiral auger (4044) is matched with the inner wall of the waste bag output groove (4041);
throw material support frame (401) one side top and rotate and be connected with rotation gallows (9), and rotate gallows (9) other end fixedly connected with master controller (10), the inside of master controller (10) is equipped with the singlechip, singlechip output and output are equipped with AD converter and DA converter respectively, location seizure inductor (3) and level sensor (408) all with AD converter electric connection, first vibration air hammer (407), blowback respirator (21), vibrating motor (139), snatch robot (8) and driving motor (4042) all with DA converter electric connection.
2. The fully automatic internal bag opening and closing type equipment according to claim 1, wherein: the screen frame (11) is funnel-shaped, and a lower screen plate (12) is detachably mounted at the bottom of the screen frame (11);
the grid assembly (7) comprises an installation frame (701) and a steel bar rod piece (702) arranged between two side walls of the installation frame (701), the middle of the steel bar rod piece (702) is provided with a bending section (703) subjected to circular arc treatment, and the screen frame (11) is fixedly connected to the bottom of the installation frame (701);
the distribution rule of the height of the bottom ends of a plurality of steel bar rods (702) positioned on the inner side of the mounting frame (701) is as follows: the horizontal heights of the upper and lower parts are sequentially decreased from the outer side to the middle part;
the distribution rule of the plurality of steel bar rods (702) positioned on the inner side of the mounting frame (701) at the distance between two adjacent steel bar rods (702) is as follows: the density gradually increases from the outer side to the middle.
3. The fully automatic internal bag opening and closing type equipment according to claim 1, wherein: the shock absorption gasket (132) consists of an inner ring (1321), an outer ring (1322) and a shock absorption tympanic membrane (1323), the shock absorption tympanic membrane (1323) is arranged between the inner ring (1321) and the outer ring (1322), the inner ring (1321), the outer ring (1322) and the shock absorption tympanic membrane (1323) are integrally formed, and the thickness of the shock absorption tympanic membrane (1323) is smaller than that of the groove (133);
the groove (133) is positioned on the outer ring (1322), and the inner diameter of the inner ring (1321) is matched with the outer diameter of the support rod (131).
4. The fully automatic closed inner bag dismantling device according to claim 1, characterized in that: the conveying assembly (1) comprises a conveying support frame (101) and a belt conveyor (102) arranged on one side of the top of the conveying support frame (101), a transition section (103) with a smooth surface is arranged at one end, located on the belt conveyor (102), of the top of the conveying support frame (101), the upper surface of the transition section (103) is flush with the top of the belt conveyor (102), the transition section (103) extends to a feeding port, and the positioning capture inductors (3) are arranged on two sides of the transition section (103);
the lifting mechanism (2) comprises an air cylinder with a pneumatic supply mechanism, one side, close to the transition section (103), of the belt conveyor (102) is hinged to the conveying support frame (101), the other end of the belt conveyor (102) is movably connected with the conveying support frame (101), the bottom end of the air cylinder is hinged to the conveying support frame (101), and the output end of the air cylinder is hinged to one end of the bottom of the belt conveyor (102).
5. The fully automatic internal bag opening and closing type equipment according to claim 1, wherein: an air outlet (4021) is arranged at the top of the front face of the feeding bin (402), a dust collecting box is detachably mounted on the outer side of the air outlet (4021), an air inlet (4022) with a filter plate is arranged on one side of the air outlet (4021), a water inlet (4023) connected with an external water pipe is arranged on one side of the air inlet (4022), a WIP cleaning mechanism (14) and a dust removing system (15) are arranged in the feeding bin (402), and the WIP cleaning mechanism (14) and the dust removing system (15) are mounted on a supporting partition plate (405);
the dust removal system (15) comprises a dust removal fan (151) fixed to the top of a supporting partition plate (405), a dust removal cover (152) is installed at the input end of the dust removal fan (151), an exhaust hose (153) is connected between the output end of the dust removal fan (151) and an air outlet (4021), a sintering net filter (154) is arranged at the bottom of the supporting partition plate (405), the output end of the sintering net filter (154) is communicated with the bottom end of the dust removal cover (152), and a second vibration air hammer (155) is arranged on the side wall of the dust removal cover (152);
the WIP cleaning mechanism (14) comprises a high-pressure water pump (141) fixed to the top of a supporting partition plate (405), the input end of the high-pressure water pump (141) is communicated with a water inlet (4023) through a water pipe, a circulating pipe (142) penetrates through and is welded to the surface of the supporting partition plate (405), the bottom end of the circulating pipe (142) is fixedly connected with a spraying ball (143), the output end of the high-pressure water pump (141) is provided with a clamp type flat joint (144), the clamp type flat joint (144) and the circulating pipe (142) are detachably mounted, the bottom of the inner side of the feeding bin (402) is provided with a water outlet, and the bottom of the inner side of the water outlet is provided with a wastewater discharge valve (145);
the top of the feeding bin (402) is also provided with an air heater (16) used for drying the cabin body in the feeding bin (402), the input end of the air heater (16) is communicated with the air inlet (4022), the output end of the air heater (16) is provided with an exhaust hood, and the exhaust hood is arranged at the bottom of the supporting partition plate (405);
the dust removal fan (151), the high-pressure water pump (141) and the air heater (16) are electrically connected with the D/A converter.
6. The fully automatic internal bag opening and closing type equipment according to claim 1, wherein: the lifting door structure (5) comprises a lifting door plate (502) which is internally provided with a limiting groove, wherein the lifting door plate (502) is connected inside the limiting groove of the shaped guiding rail (501) in a sliding manner, two sides of the lifting door plate (502) are fixedly connected with Z-shaped connecting plates (503) through screws, two sides of the shaped guiding rail (501) are fixedly connected with sliding rods (504) which are distributed in parallel, the sliding rods (504) are connected with sliding sleeves (505) in a sliding manner, the Z-shaped connecting plates (503) are fixedly connected with the sliding sleeves (505) through screws, the bottom end of one sliding rod (504) is fixedly connected with an electric push rod (506), two ends of the other sliding rod (504) are fixedly provided with end positioning travel switches (507), the output end of the electric push rod (506) is in transmission connection with the sliding sleeve (505) at the top of the electric push rod, a moving travel switch (508) is arranged on the Z-shaped connecting plate (503) close to the end positioning travel switch (507), the moving travel switch (508) and the end positioning travel switch (507) are electrically connected with an A/D converter, and the electric push rod (506) is electrically connected with a D/A/D converter;
the utility model discloses a mechanical hand bag, which comprises a lifting door plate (502), a material inlet, a waste bag grabbing opening, a material outlet, a lifting door plate, a shape guide rail (501), a material inlet, a waste bag grabbing opening, a material outlet, a waste bag grabbing opening, a material inlet, a waste bag grabbing opening, a material outlet, a lifting door plate and a lifting door plate, wherein the material inlet, the waste bag grabbing opening, the shape guide rail (501) and the material outlet or the waste bag grabbing opening are matched, and the top of the inner sides of the material inlet and the waste bag grabbing opening are respectively provided with a containing groove matched with the lifting door plate (502).
7. The fully automatic closed inner bag dismantling device according to claim 1, characterized in that: the bag breaking assembly (6) is provided with a disc cutter (61) for rotating to break bags;
the disc cutter (61) comprises a central square shaft (611), a shaft sleeve rod (612) sleeved outside the central square shaft (611) and a disc cutter piece (613) in interference fit with the outer side of the shaft sleeve rod (612), the central square shaft (611) is movably connected with the shaft sleeve rod (612), the blade part of the disc cutter piece (613) is of a saw-toothed structure, and the number of the disc cutter pieces (613) is multiple;
the two ends of the central square shaft (611) are fixedly connected with first screw rods (614), the outer sides of the first screw rods (614) are in threaded connection with threaded sleeves (615), one sides, far away from the first screw rods (614), of the inner sides of the threaded sleeves (615) are in threaded connection with second screw rods (616), surface threads of the first screw rods (614) and the second screw rods (616) are arranged in a reverse mode, one ends, far away from the first screw rods (614), of the second screw rods (616) are fixedly connected with rotating shaft rods, the rotating shaft rods on the two sides are respectively arranged to be driving rods (617) and driven rods (618), the driving rods (617) are in transmission connection with output shafts of stepping motors installed on one side of the feeding bin (402) through couplers (619), and the driving rods (617) and the driven rods (618) are respectively in rotation connection with two side walls of the feeding bin (402).
8. The fully automatic internal bag opening and closing type equipment according to claim 1, wherein: the bag breaking assembly (6) is arranged to be used for fixing a fixed cutter (62) for positioning the cut;
the fixed cutter (62) comprises a cutter mounting plate (621) which is obliquely arranged, the cutter mounting plate (621) is fixed to the inner wall of the feeding bin (402) through screws and is located at the bottom of the feeding port, a plurality of linear grooves (622) are formed in the cutter mounting plate (621), a fixed cutter holder (623) is welded to the bottom of each linear groove (622), a slot is formed in the top of each fixed cutter holder (623), a bag breaking blade (624) is inserted into the slot, and the bag breaking blade (624) and the fixed cutter holder (623) are fixed in an auxiliary mode through screws;
broken bag blade (624) and cutter mounting panel (621) the junction fill have sealed glue, and sealed glue top and cutter mounting panel (621) upper flat flush, the contained angle between the blade portion of broken bag blade (624) and cutter mounting panel (621) sets up to 17.
9. The fully automatic internal bag opening and closing type equipment according to claim 1, wherein: throwing feed bin (402) and keeping away from all seted up opening (409) on the both sides of dog-house and the lateral wall in useless bag storehouse (404), and opening (409) one side all hinges through the hinge has toughened glass access door (17), toughened glass access door (17) outside parcel has the sealing strip, and the equal fixedly connected with in toughened glass access door (17) outside handle (18).
10. The fully automatic internal bag opening and closing type equipment according to claim 1, wherein: two operation through holes (19) are formed in the surface of the toughened glass access door (17) on the charging bin (402) and opposite to the feeding hole, and rubber gloves for manual auxiliary operation are installed on the inner sides of the operation through holes (19);
the supporting partition plate (405) is provided with a through groove (410) matched with the through hole (409), and the supporting partition plate (405) is fixed on the inner wall of the feeding bin (402) through screws.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210948455.0A CN115303590B (en) | 2022-08-15 | 2022-08-15 | Full-automatic closed inner bag removing equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210948455.0A CN115303590B (en) | 2022-08-15 | 2022-08-15 | Full-automatic closed inner bag removing equipment |
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| CN115303590A true CN115303590A (en) | 2022-11-08 |
| CN115303590B CN115303590B (en) | 2023-07-25 |
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| CN202210948455.0A Active CN115303590B (en) | 2022-08-15 | 2022-08-15 | Full-automatic closed inner bag removing equipment |
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| CN117022841A (en) * | 2023-10-10 | 2023-11-10 | 琥崧智能装备(太仓)有限公司 | Lifting bag breaking mechanism and ton bag unpacking and feeding system |
| CN117048965A (en) * | 2023-10-10 | 2023-11-14 | 琥崧智能装备(太仓)有限公司 | Ton bag unpacking and feeding system |
| CN117142015A (en) * | 2023-09-12 | 2023-12-01 | 邯郸市峰峰矿区新创科技有限公司 | Electromagnetic vibration feeder capable of screening powder |
| CN117284603A (en) * | 2023-10-11 | 2023-12-26 | 无锡理奇智能装备有限公司 | An intelligent residue-free unpacking system and its control method |
| CN117600728A (en) * | 2024-01-24 | 2024-02-27 | 四川蜀能电力有限公司 | Copper stranded wire welding auxiliary device for transformer substation construction |
| CN118254024A (en) * | 2024-05-31 | 2024-06-28 | 山东迈辰数控设备有限公司 | Screw rod transmission structure of large planer type milling machine workbench for door and window machining |
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| CN117142015A (en) * | 2023-09-12 | 2023-12-01 | 邯郸市峰峰矿区新创科技有限公司 | Electromagnetic vibration feeder capable of screening powder |
| CN117142015B (en) * | 2023-09-12 | 2024-01-30 | 邯郸市峰峰矿区新创科技有限公司 | Electromagnetic vibration feeder capable of screening powder |
| CN117022841A (en) * | 2023-10-10 | 2023-11-10 | 琥崧智能装备(太仓)有限公司 | Lifting bag breaking mechanism and ton bag unpacking and feeding system |
| CN117048965A (en) * | 2023-10-10 | 2023-11-14 | 琥崧智能装备(太仓)有限公司 | Ton bag unpacking and feeding system |
| CN117048965B (en) * | 2023-10-10 | 2024-01-26 | 琥崧智能装备(太仓)有限公司 | Ton bag unpacking and feeding system |
| CN117022841B (en) * | 2023-10-10 | 2024-03-08 | 琥崧智能装备(太仓)有限公司 | Lifting bag breaking mechanism and ton bag unpacking and feeding system |
| CN117284603A (en) * | 2023-10-11 | 2023-12-26 | 无锡理奇智能装备有限公司 | An intelligent residue-free unpacking system and its control method |
| CN117600728A (en) * | 2024-01-24 | 2024-02-27 | 四川蜀能电力有限公司 | Copper stranded wire welding auxiliary device for transformer substation construction |
| CN117600728B (en) * | 2024-01-24 | 2024-04-12 | 四川蜀能电力有限公司 | Copper stranded wire welding auxiliary device for transformer substation construction |
| CN118254024A (en) * | 2024-05-31 | 2024-06-28 | 山东迈辰数控设备有限公司 | Screw rod transmission structure of large planer type milling machine workbench for door and window machining |
| CN118254024B (en) * | 2024-05-31 | 2024-07-23 | 山东迈辰数控设备有限公司 | Screw rod transmission structure of large planer type milling machine workbench for door and window machining |
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