CN212822471U - Automatic forging device for copper joint - Google Patents
Automatic forging device for copper joint Download PDFInfo
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- CN212822471U CN212822471U CN202020324109.1U CN202020324109U CN212822471U CN 212822471 U CN212822471 U CN 212822471U CN 202020324109 U CN202020324109 U CN 202020324109U CN 212822471 U CN212822471 U CN 212822471U
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- forging
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Abstract
The utility model discloses an automatic forging device for copper connectors, which comprises a heating device, a feeding robot, a forging device, a discharging device and a material receiving frame, wherein the output end of the heating device is connected with the feeding device and arranged on the right side of the forging device, the feeding device passes through a protective door and is arranged on the right side of the feeding robot, the feeding robot is arranged in the protective door, the forging device is arranged on the front side of the feeding robot, the feeding robot grabs the material on the feeding device and places the material in the forging device, the discharging device is arranged on the rear side of the forging device, the discharging device grabs the material in the forging device to discharge, the material receiving frame is arranged below the discharge end of the discharging device, the side surface of the feeding end of the feeding device is provided with a defective product placing frame, and the defective product placing frame is arranged in the protective door, the method has the advantages of high qualification rate, low cost, great reduction of the hidden danger of workers, good forging quality and good market application value.
Description
Technical Field
The utility model relates to a copper joint forges the processing field, especially relates to a copper joint automatic forging device.
Background
The forging can be divided into manual forging and die forging, wherein the die forging is that metal is heated to be in a liquid state or a softened state, then the metal is put into a die, and one-time forming is carried out through closing of an upper die and a lower die of the die. The forging die is mainly used for forging the joints with irregular shapes, the heat preservation of the die is particularly important in the process of forging the joints, the forging quality of the special-shaped pipe is often influenced by the quality of the heat preservation effect, the reject ratio is low, the cost is high, and in the forging process, manual operation is carried out to avoid bad hidden troubles.
The prior art has defects and needs to be improved.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects existing in the prior art, the utility model provides a copper joint automatic forging device.
The technical scheme provided by the utility model is an automatic forging device for copper joints, which comprises a heating device, a feeding robot, a forging device, a discharging device and a material receiving frame, the output end of the heating device is connected with the feeding device and is arranged on the right side of the forging device, the feeding device is arranged through the protective door and is arranged on the right side of the feeding robot, the feeding robot is arranged in the protective door, the front side of the feeding robot is provided with a forging device, the feeding robot grabs the material on the feeding device and places the material into the forging device, a blanking device is arranged at the rear side of the forging device, the blanking device grabs the material in the forging device for discharging, the discharging end of the discharging device is provided with the receiving frame, the side face of the feeding end of the feeding device is provided with a defective product placing frame, and the defective product placing frame is arranged in the protective door.
Preferably, the heating device comprises a heating frame, a heating furnace and a heating material channel, the heating furnace is installed on the heating frame, the heating material channel is arranged at the outlet of the heating furnace, and the lower end of the heating material channel is connected with the feeding device.
Preferably, the feeding device comprises a feeding rack, a feeding motor, a feeding driving wheel, a feeding thermodetector, a feeding driven wheel, a feeding chain, a feeding sensor, a first rotating seat, a second rotating seat and a material receiving baffle, a motor mounting plate is fixedly mounted on the front side surface of the feeding rack, the fixed end of the feeding motor is fixed on a motor fixing plate, the feeding driving wheel and the feeding driven wheel are respectively and vertically mounted at two ends of the feeding rack, the feeding driving wheel and the feeding driven wheel are connected through the feeding chain, a first guide plate and a second guide plate are respectively arranged at the top end of the feeding rack, the first guide plate and the second guide plate are oppositely arranged and are respectively arranged above the feeding chain, the material receiving baffle is mounted at the top end of the first guide plate, the top end of the second guide plate is connected with the material heating channel, the first rotating seat and the second rotating seat are respectively mounted in the middle parts of the first guide plate and the second guide plate, the first rotating seat and the second rotating seat are oppositely arranged and are connected through a sensor baffle, the feeding sensor is installed on the first rotating seat, one end of a thermodetector support plate is fixed in the feeding frame, the other end of the thermodetector support plate extends outwards, one end of a thermodetector support column is vertically fixed at the other end of the thermodetector support plate, and the fixed end of the feeding thermodetector is installed at the other end of the thermodetector support column vertically upwards.
Preferably, all set up the piece of falling on first deflector and the second deflector, the piece of falling puts the product.
Preferably, the material loading robot includes base slide, multiunit removal slide, robot fixed plate, robot, material loading clamping jaw and latch segment, multiunit removal slide fixed mounting in on the base slide, the robot fixed plate lower surface respectively through multiunit removal slider install in on the multiunit removal slide, fixed surface installs on the robot fixed plate the robot stiff end, the installation of robot output the material loading clamping jaw, the material loading clamping jaw is used for placing the material on the loading attachment on the forging apparatus, multiunit removal slide middle part sets up the latch segment, the latch segment is used for fixing the robot fixed plate.
Preferably, the forging device comprises a forging base, a forging workbench, a first forging upright post, a second forging upright post, a forging cylinder, a forging slide block, a forging upper die, a forging lower die and a spray gun piece, the forging workbench, the first forging upright post and the second forging upright post are all arranged on the forging base, the first forging upright post is arranged on the left side of the forging workbench, the second forging upright post is arranged on the right side of the forging workbench, the top ends of the first forging upright post and the second forging upright post are fixedly provided with the fixed ends of the forging air cylinders, the output end of the forging cylinder is arranged downwards and is installed on the upper surface of the forging sliding block, the lower surface of the forging sliding block is installed with the forging upper die, the forging workbench is provided with the forging lower die, the forging upper die is matched with the forging lower die, and the front side surface of the forging sliding block is provided with the spray gun piece.
Preferably, the blanking device comprises a blanking frame, a blanking motor, a blanking track, a heat dissipation cooler, a material pushing underframe, a material pushing bottom plate, an adjusting frame, a lifting cylinder, a telescopic cylinder, a clamping cylinder, a blanking slideway and a discharging detection switch, wherein the blanking motor is fixed on the blanking frame, the output end of the blanking motor is connected with the blanking track, the heat dissipation cooler is arranged on the blanking track, the heat dissipation cooler is fixed at the top end of the blanking frame, the side surface of the blanking frame is provided with the material pushing underframe, the material pushing underframe is fixed on a forging base through the material pushing bottom plate, the adjusting frame is fixedly arranged at the top end of the material pushing underframe, the fixed end of the lifting cylinder is fixed in the material pushing underframe, the output end of the lifting cylinder vertically and sequentially penetrates through the material pushing underframe and the adjusting frame to be connected with the, the telescopic cylinder output end is connected with the push plate, the push plate is installed on the side face of the push plate, the fixed end of the clamping cylinder is connected with the output end of the clamping cylinder, the blanking clamping jaw is connected with the blanking slide, the blanking slide is arranged below the blanking clamping jaw and arranged on the pushing underframe, and the side face of the blanking slide is provided with the discharging detection switch.
The beneficial effects of the utility model, the utility model provides a heating device, loading attachment, the material loading robot, forging device, unloader and receipts material frame, heating device can effectual heating product, then give loading attachment, the product after the material loading robot will heat is taken and is got forging device and process, last unloader takes out the product that forges and is cooling down the product by the heat dissipation cooler, the last ejection of compact, can effectual assurance mould and the qualification rate of product, low cost, greatly reduced workman's hidden danger, forge of high quality, good market using value has.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the feeding device of the present invention;
FIG. 3 is a schematic structural view of a forging apparatus according to the present invention;
fig. 4 is the structure schematic diagram of the blanking device of the utility model.
Detailed Description
It should be noted that the above technical features are continuously combined with each other to form various embodiments which are not listed above, and all the embodiments are regarded as the scope of the present invention described in the specification; moreover, modifications and variations will occur to those skilled in the art in light of the foregoing description, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
In order to facilitate understanding of the present invention, the present invention will be described in more detail with reference to the accompanying drawings and specific embodiments. Preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The present invention will be described in detail with reference to the accompanying drawings.
One embodiment as shown in fig. 1 to 4: an automatic forging device 4 for copper joints comprises a heating device 1, a feeding device 2, a feeding robot 3, a forging device 4, a discharging device 5 and a material receiving frame 6, wherein the output end of the heating device 1 is connected with the feeding device 2 and is arranged on the right side of the forging device 4, the feeding device 2 passes through a protective door 7 and is arranged on the right side of the feeding robot 3, the feeding robot 3 is arranged in the protective door 7, the forging device 4 is arranged on the front side of the feeding robot 3, the feeding robot 3 grabs the material on the feeding device 2 and places the material in the forging device 4, the discharging device 5 is arranged on the rear side of the forging device 4, the material in the forging device 4 is grabbed by the discharging device 5 and discharged, the material receiving frame 6 is arranged below the discharging end of the discharging device 5, and a defective product placing frame is arranged on the side surface of the feeding end of the feeding device 2, the defective products place the frame set up in guard gate 7.
Preferably, the heating device 1 comprises a heating frame, a heating furnace and a heating material channel, the heating furnace is installed on the heating frame, the heating material channel is arranged at the outlet of the heating furnace, and the lower end of the heating material channel is connected with the feeding device 2.
Preferably, the feeding device 2 comprises a feeding rack 21, a feeding motor 22, a feeding driving wheel 23, a feeding thermodetector 24, a feeding driven wheel 25, a feeding chain 26, a feeding sensor 27, a first rotating seat 28, a second rotating seat 29 and a receiving baffle 210, wherein a motor mounting plate is fixedly mounted on the front side surface of the feeding rack 21, the fixed end of the feeding motor 22 is fixed on the motor fixing plate, the feeding driving wheel 23 and the feeding driven wheel 25 are respectively and vertically mounted at two ends of the feeding rack, the feeding driving wheel 23 and the feeding driven wheel 25 are connected through the feeding chain 26, a first guide plate and a second guide plate are respectively arranged at the top end of the feeding rack 21, the first guide plate and the second guide plate are oppositely arranged and are both arranged above the feeding chain 26, the receiving baffle 210 is mounted at the top end of the first guide plate, the heating material channel is connected at the top end of the second guide plate, the middle parts of the first guide plate and the second guide plate are respectively provided with the first rotating seat 28 and the second rotating seat 29, the first rotating seat 28 and the second rotating seat 29 are oppositely arranged and are connected through a sensor baffle, the feeding sensor 27 is arranged on the first rotating seat 28, one end of a thermodetector support plate is fixed in the feeding rack 21, the other end of the thermodetector support plate extends outwards, one end of a thermodetector support column is vertically fixed at the other end of the thermodetector support plate, and the other end of the thermodetector support column is vertically upwards provided with the fixed end of the feeding thermodetector 24.
Preferably, all set up the piece of falling on first deflector and the second deflector, the piece of falling puts the product.
Preferably, the feeding robot 3 includes base slide, multiunit movable slide, robot fixed plate, robot, material loading clamping jaw and latch segment, multiunit movable slide fixed mounting in on the base slide, the robot fixed plate lower surface respectively through multiunit movable slide install in on the multiunit movable slide, fixed surface installs on the robot fixed plate the robot stiff end, the installation of robot output the material loading clamping jaw, the material loading clamping jaw is used for placing the material on the loading attachment 2 to forging device 4, multiunit movable slide middle part sets up the latch segment, the latch segment is used for fixed robot fixed plate.
Preferably, the forging device 4 comprises a forging base 41, a forging workbench 42, a first forging column 43, a second forging column 44, a forging cylinder 45, a forging slider 46, a forging upper die 47, a forging lower die 48 and a spray gun 49, wherein the forging workbench 42, the first forging column 43 and the second forging column 44 are all installed on the forging base 41, the first forging column is arranged on the left side of the forging workbench 42, the second forging column is arranged on the right side of the forging workbench 42, the top ends of the first forging column and the second forging column are fixedly installed at the fixed end of the forging cylinder 45, the output end of the forging cylinder 45 is downwards arranged and installed on the upper surface of the forging slider 46, the lower surface of the forging slider 46 is installed with the forging upper die 47, the forging lower die 48 is installed on the forging workbench 42, the forging upper die 47 is matched with the forging lower die 48, the front side of forging slide 46 is provided with spray gun piece 49.
Preferably, the blanking device 5 comprises a blanking frame 51, a blanking motor 52, a blanking track 53, a heat dissipation cooler 54, a material pushing chassis 55, a material pushing bottom plate, an adjusting frame 56, a lifting cylinder 57, a telescopic cylinder, a clamping cylinder 59, a blanking slide 510 and a discharging detection switch, wherein the blanking motor 52 is fixed on the blanking frame 51, the output end of the blanking motor 52 is connected with the blanking track 53, the heat dissipation cooler 54 is arranged on the blanking track 53, the heat dissipation cooler 54 is fixed on the top end of the blanking frame 51, the side surface of the blanking frame 51 is provided with the material pushing chassis 55, the material pushing chassis 55 is fixed on the forging base 41 through the material pushing bottom plate, the adjusting frame 56 is fixedly arranged on the top end of the material pushing chassis 55, the fixed end of the lifting cylinder 57 is fixed in the material pushing chassis 55, and the output end of the lifting cylinder 57 vertically penetrates through the material, The adjustable material feeding device comprises an adjusting frame 56, and is characterized in that the adjusting frame is connected with a telescopic box, the telescopic cylinder is installed in the telescopic box, the output end of the telescopic cylinder is connected with a push plate, the side surface of the push plate is installed at the fixed end of a clamping cylinder 59, the output end of the clamping cylinder 59 is connected with a discharging clamping jaw, the discharging clamping jaw is arranged below the discharging clamping jaw, a discharging slide way 510 is arranged on the discharging slide way 510, the discharging slide way 510 is arranged on a material pushing underframe 55.
The second embodiment is different from the above in that both the forging upper die 47 and the forging lower die 48 can be replaced.
The working principle of the utility model is that, in the first step, the heating device 1 works, the product is placed in the heating furnace, the heating furnace heats the product and then falls into the heating material channel, the heated product flows into the feeding device 2, the feeding device 2 works in the second step, the feeding motor 22 drives the feeding driving wheel 23 to rotate, the feeding driving wheel 23 drives the feeding driven wheel 25 to rotate through the feeding chain 26, the product advances on the feeding chain 26, when the product passes through the feeding sensor 27, the product advances from the sensor baffle plate one by one, the product past from the sensor is judged by the feeding thermodetector 24 whether forging can be carried out, the unqualified product feeding robot 3 picks and places the unqualified product placing frame, the qualified product feeding robot 3 picks and places the forging device 4, in the third step, the forging device 4 starts to work, the forging cylinder 45 drives the forging slider 46 to work, the forging slide block 46 drives the forging upper die 47 to process products on the forging lower die 48, the spray gun piece 49 shapes processed products in and out, the processed products are taken out by the blanking device 5, the blanking device 5 works, the lifting cylinder 57 drives the telescopic box to work, the telescopic box drives the telescopic cylinder to move, the telescopic cylinder drives the clamping cylinder 59 to move, the clamping cylinder 59 drives the blanking clamping jaw to work, the finished products are placed into the blanking slideway 510 by the blanking clamping jaw, the products flow into the blanking track 53 through the blanking slideway 510, the discharging detection switch is used for placing and stacking preheated products together and sequentially putting down, the products placed on the blanking track 53 slowly advance through the driving of the blanking motor 52, the products advancing on the blanking track 53 are cooled and dissipated through the heat dissipation cooler 54, and the products cooled and dissipated finally sequentially fall into the blanking frame 6, and finishing the work.
It should be noted that the above technical features are continuously combined with each other to form various embodiments which are not listed above, and all the embodiments are regarded as the scope of the present invention described in the specification; moreover, modifications and variations will occur to those skilled in the art in light of the foregoing description, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
Claims (6)
1. An automatic forging device for a copper joint is characterized by comprising a heating device, a feeding robot, a forging device, a discharging device and a material receiving frame, the output end of the heating device is connected with the feeding device and is arranged on the right side of the forging device, the feeding device is arranged through the protective door and is arranged on the right side of the feeding robot, the feeding robot is arranged in the protective door, the front side of the feeding robot is provided with a forging device, the feeding robot grabs the material on the feeding device and places the material into the forging device, a blanking device is arranged at the rear side of the forging device, the blanking device grabs the material in the forging device for discharging, the discharging end of the discharging device is provided with the receiving frame, the side face of the feeding end of the feeding device is provided with a defective product placing frame, and the defective product placing frame is arranged in the protective door.
2. The automatic forging device for the copper joint as claimed in claim 1, wherein the heating device comprises a heating frame, a heating furnace and a heating material channel, the heating furnace is mounted on the heating frame, the heating material channel is arranged at an outlet of the heating furnace, and the lower end of the heating material channel is connected with the feeding device;
the feeding device comprises a feeding rack, a feeding motor, a feeding driving wheel, a feeding thermodetector, a feeding driven wheel, a feeding chain, a feeding inductor, a first rotating seat, a second rotating seat and a material receiving baffle plate, wherein a motor mounting plate is fixedly mounted on the front side surface of the feeding rack, the fixed end of the feeding motor is fixed on a motor fixing plate, the feeding driving wheel and the feeding driven wheel are respectively and vertically mounted at two ends of the feeding rack, the feeding driving wheel and the feeding driven wheel are connected through the feeding chain, the top end of the feeding rack is respectively provided with a first guide plate and a second guide plate, the first guide plate and the second guide plate are oppositely arranged and are respectively arranged above the feeding chain, the material receiving baffle plate is mounted at the top end of the first guide plate, the top end of the second guide plate is connected with the heating material channel, the first rotating seat and the second rotating seat are respectively mounted in the middle parts of the first guide plate and the second guide plate, the first rotating seat and the second rotating seat are oppositely arranged and are connected through a sensor baffle, the feeding sensor is installed on the first rotating seat, one end of a thermodetector support plate is fixed in the feeding frame, the other end of the thermodetector support plate extends outwards, one end of a thermodetector support column is vertically fixed at the other end of the thermodetector support plate, and the fixed end of the feeding thermodetector is installed at the other end of the thermodetector support column vertically upwards.
3. The automatic forging device for copper joints as claimed in claim 2, wherein the first guide plate and the second guide plate are provided with a falling member, and the falling member is used for placing a product.
4. The automatic forging device for the copper joint as recited in claim 1, wherein the feeding robot comprises a base sliding plate, a plurality of sets of movable sliding rails, a robot fixing plate, a robot, a feeding clamping jaw and a locking block, the plurality of sets of movable sliding rails are fixedly mounted on the base sliding plate, the lower surface of the robot fixing plate is mounted on the plurality of sets of movable sliding rails through a plurality of sets of movable sliding blocks, the robot fixing end is fixedly mounted on the upper surface of the robot fixing plate, the feeding clamping jaw is mounted at the output end of the robot, the feeding clamping jaw is used for placing materials on the feeding device onto the forging device, the locking block is arranged in the middle of the plurality of sets of movable sliding rails and used for fixing the robot fixing plate.
5. The automatic forging device for the copper joint according to claim 1, wherein the forging device comprises a forging base, a forging workbench, a first forging upright, a second forging upright, a forging cylinder, a forging slider, an upper forging die, a lower forging die and a spray gun piece, the forging workbench, the first forging upright and the second forging upright are all installed on the forging base, the first forging upright is arranged on the left side of the forging workbench, the second forging upright is arranged on the right side of the forging workbench, the top ends of the first forging upright and the second forging upright are fixedly installed at the fixed end of the forging cylinder, the output end of the forging cylinder is downwards arranged and installed on the upper surface of the forging slider, the lower forging die is installed on the lower forging slider, the lower forging die is installed on the forging workbench, and the upper forging die is matched with the lower forging die, the spray gun piece is arranged on the front side face of the forging slide block.
6. The automatic forging device for the copper joint according to claim 1, wherein the blanking device comprises a blanking frame, a blanking motor, a blanking track, a heat dissipation cooler, a material pushing underframe, a material pushing bottom plate, an adjusting frame, a lifting cylinder, a telescopic cylinder, a clamping cylinder, a blanking slide way and a material discharging detection switch, the blanking motor is fixed on the blanking frame, the output end of the blanking motor is connected with the blanking track, the heat dissipation cooler is arranged on the blanking track and fixed at the top end of the blanking frame, the side surface of the blanking frame is provided with the material pushing underframe, the material pushing underframe is fixed on a forging base through the material pushing bottom plate, the adjusting frame is fixedly installed at the top end of the material pushing underframe, the fixed end of the lifting cylinder is fixed in the material pushing underframe, and the output end of the lifting cylinder vertically and sequentially penetrates through the material pushing underframe, the adjustable material feeding device comprises an adjusting frame, and is characterized in that the adjusting frame is connected with a telescopic box, the telescopic cylinder is installed in the telescopic box, the output end of the telescopic cylinder is connected with a push plate, the side surface of the push plate is installed at the fixed end of a clamping cylinder, the output end of the clamping cylinder is connected with a discharging clamping jaw, the lower side of the discharging clamping jaw is provided with a discharging slide way, the discharging slide way is arranged on a material pushing chassis, and the side surface of the discharging slide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020324109.1U CN212822471U (en) | 2020-03-16 | 2020-03-16 | Automatic forging device for copper joint |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020324109.1U CN212822471U (en) | 2020-03-16 | 2020-03-16 | Automatic forging device for copper joint |
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| Publication Number | Publication Date |
|---|---|
| CN212822471U true CN212822471U (en) | 2021-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020324109.1U Active CN212822471U (en) | 2020-03-16 | 2020-03-16 | Automatic forging device for copper joint |
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| CN (1) | CN212822471U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115106472A (en) * | 2022-08-30 | 2022-09-27 | 盐城杰诺机械有限公司 | A engine cylinder lid forging and pressing processingequipment for auto-parts processing |
-
2020
- 2020-03-16 CN CN202020324109.1U patent/CN212822471U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115106472A (en) * | 2022-08-30 | 2022-09-27 | 盐城杰诺机械有限公司 | A engine cylinder lid forging and pressing processingequipment for auto-parts processing |
| CN115106472B (en) * | 2022-08-30 | 2022-11-25 | 盐城杰诺机械有限公司 | A engine cylinder lid forging and pressing processingequipment for auto-parts processing |
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Effective date of registration: 20220715 Address after: 211600 west of Jinshui River and north of Jianshe West Road, Jinhu Economic Development Zone, Huai'an City, Jiangsu Province Patentee after: Jinhu Allen Machinery Technology Co.,Ltd. Address before: 518000 Honghu building 1409, No. 3129 Renmin North Road, Lixin community, Dongmen street, Luohu District, Shenzhen City, Guangdong Province Patentee before: SHENZHEN ZHONGKE CHUANGXIANG TECHNOLOGY Co.,Ltd. |