CN112872079A - Aluminum profile machining system and method - Google Patents
Aluminum profile machining system and method Download PDFInfo
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- CN112872079A CN112872079A CN202011571029.7A CN202011571029A CN112872079A CN 112872079 A CN112872079 A CN 112872079A CN 202011571029 A CN202011571029 A CN 202011571029A CN 112872079 A CN112872079 A CN 112872079A
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 174
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 174
- 238000000034 method Methods 0.000 title description 14
- 238000003754 machining Methods 0.000 title description 2
- 238000005507 spraying Methods 0.000 claims abstract description 47
- 239000003973 paint Substances 0.000 claims abstract description 15
- 238000003672 processing method Methods 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 55
- 238000004140 cleaning Methods 0.000 claims description 43
- 238000009434 installation Methods 0.000 claims description 41
- 238000005520 cutting process Methods 0.000 claims description 37
- 230000005540 biological transmission Effects 0.000 claims description 30
- 238000003825 pressing Methods 0.000 claims description 17
- 238000007599 discharging Methods 0.000 claims description 16
- 238000004321 preservation Methods 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 14
- 230000000903 blocking effect Effects 0.000 claims description 9
- 230000001174 ascending effect Effects 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 7
- 230000002457 bidirectional effect Effects 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000009423 ventilation Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- 239000012774 insulation material Substances 0.000 claims 5
- 230000002146 bilateral effect Effects 0.000 claims 1
- 239000004411 aluminium Substances 0.000 description 29
- 239000000463 material Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 9
- 239000012535 impurity Substances 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000011084 recovery Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005474 detonation Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000004200 deflagration Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
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- 238000007790 scraping Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/085—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/12—Sorting arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses an aluminum profile processing system and a processing method, wherein the aluminum profile processing system comprises a forming device and a spraying device, the spraying device comprises a spraying shell, a wide-angle paint sprayer is fixed in the middle of the spraying shell, and an auxiliary paint sprayer is fixed on the left side of the wide-angle paint sprayer; a left pneumatic telescopic cylinder is fixed on the left side of the spraying shell, an output rod of the left pneumatic telescopic cylinder is fixedly connected with a left rotating motor, an output shaft of the left rotating motor is fixedly connected with a left fixing frame, a left hydraulic cylinder is fixed on an upper plate of the left fixing frame, an output rod of the left hydraulic cylinder is fixedly connected with a left clamping plate, a right pneumatic telescopic cylinder is fixed on the right side of the spraying shell, an output rod of the right pneumatic telescopic cylinder is fixedly connected with a right rotating motor, an output shaft of the right rotating motor is fixedly connected with the right fixing frame, a right hydraulic cylinder is fixed on the upper plate of the right fixing frame, and an output rod of the right hydraulic cylinder is fixedly connected; a first pressure sensor is embedded in the lower plate of the right fixed frame, and a second pressure sensor is embedded in the right plate of the right fixed frame.
Description
Technical Field
The invention relates to the technical field of aluminum processing, in particular to an aluminum profile processing system and a processing method.
Background
Aluminum processing refers to processing an aluminum billet into a material by using a plastic processing method, the main methods comprise rolling, extruding, stretching, forging and the like, along with the rapid growth of the aluminum profile industry in China, the sales income of the aluminum profile industry is increased year by year, and along with the increase of the application range of the aluminum profile, the aluminum processing technology is also continuously improved.
But aluminum product on the existing market adds man-hour, cut the aluminium ingot again after the heating, during the cutting this moment, the aluminium ingot carries certain temperature, the aluminium powder that the cutting produced is easy to be burnt because of the temperature is higher, aluminium ingot temperature can reduce in the cutting process simultaneously, it needs to carry out the secondary heating to it in the suppression, influence the efficiency and the effect of its suppression simultaneously, simultaneously when the heating, the heating direction is fixed, the condition of the thermal stress crack that leads to because of the temperature inequality has leaded to appearing easily to the aluminium ingot, influence the processing of its subsequent. Meanwhile, the formed aluminum profile still needs to be subjected to a spraying step, the existing spraying process is easy to leave a spraying dead angle at a clamping position, and the automation degree is not high. The applicant of the forming device part of the invention separately filed an invention patent application on the same day, and the invention mainly aims at protecting the integral system formed by the forming device and the spraying.
Disclosure of Invention
In order to achieve the purpose, the invention provides the following technical scheme: an aluminum profile processing system comprises a forming device and a spraying device, wherein the spraying device comprises a spraying shell, a wide-angle coating nozzle is fixed in the middle of the spraying shell, an auxiliary coating nozzle is fixed on the left side of the wide-angle coating nozzle, the wide-angle coating nozzle and the auxiliary coating nozzle are communicated with a coating hose and are respectively provided with a main spraying valve and an auxiliary spraying valve; a left pneumatic telescopic cylinder is fixed on the left side of the spraying shell, an output rod of the left pneumatic telescopic cylinder is fixedly connected with a left rotating motor, an output shaft of the left rotating motor is fixedly connected with a left fixing frame, a left hydraulic cylinder is fixed on an upper plate of the left fixing frame, an output rod of the left hydraulic cylinder is fixedly connected with a left clamping plate, a right pneumatic telescopic cylinder is fixed on the right side of the spraying shell, an output rod of the right pneumatic telescopic cylinder is fixedly connected with a right rotating motor, an output shaft of the right rotating motor is fixedly connected with the right fixing frame, a right hydraulic cylinder is fixed on the upper plate of the right fixing frame, and an output rod of the right hydraulic cylinder is fixedly connected; a first pressure sensor is embedded in the lower plate of the right fixed frame, and a second pressure sensor is embedded in the right plate of the right fixed frame.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. the left and right clamps with high flexibility can effectively spray the clamping part of the aluminum profile, and the automation degree of the spraying work of the clamping part can be greatly improved through the arrangement of the first pressure sensor and the second pressure sensor;
2. the aluminum ingot preheating device is provided with a preheating assembly, the aluminum ingot is preliminarily heated while being cut, the aluminum ingot is circularly heated after being cut, when the aluminum ingot is required to be fed, the aluminum ingot can be directly moved by conveying the aluminum ingot without an external mechanical arm, the aluminum ingot cut by the aluminum ingot is conveniently and quickly conveyed into a heating box, the occupied space required by the device is reduced, the aluminum ingot is directly preheated and cut after being conveyed, the cutting and heating time is reduced, the production efficiency is accelerated, meanwhile, in the conveying process, the heat generated during the heat dissipation of aluminum materials is conveyed to the position of the aluminum ingot again through an air inlet pipe, the friction force generated during the movement of the aluminum ingot is increased by a movable wheel and a pressurizing plate, the aluminum ingot is preliminarily preheated, the condition that the aluminum ingot is heated suddenly to cause uneven heating area and the aluminum ingot is cracked is caused is avoided, the heat recovery device has the advantages that the heat recovery device influences subsequent manufacturing, the heat recovery device is in a surface contact mode, the conduction efficiency is higher, the absorption rate is higher, the loss rate is lower, and the working efficiency of enterprises is greatly improved.
3. Be provided with the pay-off subassembly, carry the aluminium ingot through implementing roller and antiskid band, circulate the clearance through cleaning brush board and arc groove scraper blade when carrying, make can be quick in the transportation process to the aluminium ingot accomplish to its clearance, avoid the aluminium ingot to influence the operation of epitopic impurity when depositing, restrict it through blockking the swash plate simultaneously, be convenient for control the speed and the time of its ejection of compact, thereby guaranteed its effectual clearance time, thereby carry out abundant cleanness to it.
In conclusion, the aluminum ingot is cleaned during feeding, impurities attached to the surface of the aluminum ingot are prevented from influencing subsequent cutting and heating, meanwhile, the aluminum ingot can be screened during cleaning, defective products are prevented from flowing into production, product quality is guaranteed, meanwhile, continuous feeding is conducted on the arc-shaped conveying table, and feeding speed is increased.
4. Be provided with the guide subassembly, carry out the centre gripping to the aluminium products through pushing down rubber slab and centre gripping movable plate, thereby carry out tensile guide to the aluminium products after the production is accomplished, drive its removal through removing the lead screw simultaneously, after removing required length, reset and cut it through the cutting knife through the lead screw, when the cutting knife cutting, rubber slab and grip block continue to stretch and guide the aluminium products, thereby the efficiency and the effect to the processing of aluminium products have been guaranteed, reduce the processing step of epilogue, accelerate production efficiency, simultaneously through the height of adjusting the grip block when the cutting, be convenient for carry out the centre gripping to the aluminium products according to the different positions of die head, avoid the aluminium products the condition of buckling appearing after the ejection of compact, when further improving product quality, also can be better have a safe operation environment to operating personnel.
5. Be provided with the collection subassembly, collect the produced piece of cutting through exhaust fan and air-supply line, avoid a large amount of pieces to pile up the feed inlet position department at the heating box to avoid influencing the feeding of aluminium ingot, avoid simultaneously that the aluminium ingot pushes the piece in the heating box when the feeding, thereby lead to the condition of detonation, avoid simultaneously that the piece flies in the air when the cutting, thereby be convenient for guarantee operational environment's safety when collecting the piece.
6. Be provided with auxiliary assembly, carry out the centre gripping and take to the aluminium ingot that the heating was accomplished through radian bearing plate and bearing pneumatic cylinder to be convenient for quick place the secondary operation position with the aluminium ingot, through joint installation piece and carriage, make can be quick when the die head is changed to needs take out the die head, thereby be convenient for to the change and the cleanness of die head, guaranteed the production efficiency and the effect of aluminum product.
The combined use ensures that waste materials generated by cutting can be rapidly collected when the aluminum ingot is cut, and the waste material accumulation is prevented from influencing the subsequent production, thereby ensuring the normal transportation and cutting of the aluminum ingot and ensuring the safety of the working environment;
can be quick after the heating of aluminium ingot is accomplished take the aluminium ingot, thereby reduce its standing time, avoid it to cool off placing the in-process, mutually support through guide assembly and auxiliary assembly, make can stretch the guide and the cutting to the aluminum product fast after the aluminium ingot is extruded into the aluminum product, avoid it to pile up when the ejection of compact and the condition of buckling appears at the discharge gate, mutually support through a plurality of subassemblies, the effect and the efficiency of aluminium product processing have been guaranteed, the quality of aluminium product has been guaranteed simultaneously.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a block diagram of the present invention;
FIG. 2 is an external view of the spray coating device;
FIG. 3 is a cross-sectional view of the spray coating device;
FIG. 4 is a schematic view of the structure of the molding apparatus;
FIG. 5 is a schematic structural view of the preheat assembly;
FIG. 6 is a schematic view of a transmission gear mounting structure;
FIG. 7 is a schematic view of an installation structure of the heating cartridge;
FIG. 8 is a schematic view showing a mounting structure of the rotation wheel;
FIG. 9 is a schematic structural view of the guide assembly;
FIG. 10 is a schematic view of the mounting structure of the mobile mount;
FIG. 11 is a schematic structural view of a feed assembly;
FIG. 12 is a schematic view of the mounting structure of the Contraband-type supporting plate;
FIG. 13 is a schematic view of the mounting structure of the arc chute blade;
FIG. 14 is a schematic structural view of a collection assembly;
FIG. 15 is a schematic view of the mounting structure of the air inlet duct;
FIG. 16 is a schematic structural view of an auxiliary assembly;
FIG. 17 is a schematic view of the mounting structure of the snap-fit mounting block;
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): an aluminum profile processing system as shown in fig. 1-3 comprises a forming device 1000 and a spraying device 2000, wherein an aluminum profile 2018 is sent to the spraying device 2000 by an operator for spraying after being formed and processed by the forming device 1000, the spraying device 2000 comprises a spraying shell 2001, a wide-angle paint spray head 2002 is fixed in the middle of the spraying shell 2001, an auxiliary paint spray head 2003 is fixed on the left side of the wide-angle paint spray head 2002, the wide-angle paint spray head 2002 and the auxiliary paint spray head 2003 are both communicated with a paint hose and are respectively provided with a main spraying valve 2004 and an auxiliary spraying valve 2005; a left pneumatic telescopic cylinder 2006 is fixed on the left side of the spraying shell 2001, an output rod of the left pneumatic telescopic cylinder 2006 is fixedly connected with a left rotary motor 2007, an output shaft of the left rotary motor 2007 is fixedly connected with a left fixing frame 2008, a left hydraulic cylinder 2009 is fixed on the upper plate of the left fixing frame 2008, an output rod of the left hydraulic cylinder 2009 is fixedly connected with a left clamping plate 2010, a right pneumatic telescopic cylinder 2011 is fixed on the right side of the spraying shell 2001, an output rod of the right pneumatic telescopic cylinder 2011 is fixedly connected with a right rotary motor 2012, an output shaft of the right rotary motor 2012 is fixedly connected with a right fixing frame 2013, a right hydraulic cylinder 2014 is fixed on the upper plate of the right fixing frame 2013, and an output rod of the right hydraulic cylinder 2014 is fixedly connected with a right; the first pressure sensor 2016 is embedded in the lower plate of the right fixed frame 2013, and the second pressure sensor 2017 is embedded in the right plate of the right fixed frame 2013.
When the spraying device 2000 works, as shown in fig. 3, the left end of the aluminum profile 2018 is placed in the left fixing frame 2008, the left hydraulic cylinder 2009 is started to press the left clamping plate 2010 to clamp the aluminum profile 2018, the cabinet door of the spraying shell 2001 is closed, the main spraying valve 2004 is opened to spray the aluminum profile 2018, the left rotating motor 2007 is started to rotate the aluminum profile 2018 slowly in the process to spray evenly, after the spraying is finished, the main spraying valve 2004 is closed and the left rotating motor 2007 is stopped (at the moment, the left fixing frame 2008 returns to the original position), the right pneumatic telescopic cylinder 2011 is started to push the right fixing frame 2013 to the left until the aluminum profile 2018 contacts the second pressure sensor 2017, the right hydraulic cylinder 2014 starts to press the right clamping plate 2015 downwards, the left clamping plate 2010 is automatically lifted upwards, the aluminum profile 2018 is clamped by the right clamping plate 2015, when the value of the first pressure sensor 2016 is detected to be larger than the set value, the right clamping is indicated to be successful, then the left, the clamping part on the left side of the aluminum profile 2018 is exposed, the auxiliary spraying valve 2005 is opened to spray the original clamping part on the left side, and the right rotating motor 2012 is slowly started to perform uniform spraying in the process.
As shown in fig. 4-17, the forming apparatus 1000 includes a fixed supporting frame 1, a preheating assembly 2 is installed on one side of the fixed supporting frame 1, the aluminum ingot is driven by a movable roller 203 to move and conveyed into a heating box 212, and is cut by an aluminum ingot cutting knife set 209, so as to adjust the aluminum ingot according to the required size, and simultaneously convey the aluminum ingot to a heating position quickly, and uniformly heat the aluminum ingot by a rotating wheel 217 and a gas heating pipe 215, so as to avoid stress cracking caused by uneven heating, avoid affecting subsequent pressing, ensure the overall heating effect, and reduce the time required for heating;
the guide assembly 3 is installed on one side of the fixed support frame 1, the movable mounting frame 305 is driven to move through the movable lead screw 304, the aluminum material is clamped and fixed through the clamping and moving plate 310 and the downward pressing rubber plate 307, the aluminum material is stretched and conveyed at the same time, so that the discharging effect and efficiency of the aluminum material are guaranteed, the aluminum material is cut through the aluminum material cutting knife group 316, the discharged aluminum material is conveniently and quickly cut according to the required length, the cut aluminum material is prevented from falling onto the auxiliary roller 302, and secondary quick clamping and fixing of the aluminum material are achieved;
a feeding assembly 4 is installed on one side of the fixed support frame 1, aluminum ingots are conveyed through a conveying roller 402 and an anti-slip belt 405, so that the aluminum ingots are conveniently fed circularly, and the impurities attached to the surfaces of the aluminum ingots are cleaned and scraped through a cleaning brush plate 415 and an arc groove scraper 418, so that the impurities are prevented from affecting the heating and cutting of the aluminum ingots in subsequent operations, and meanwhile, the quality of pressed aluminum materials is prevented from being affected by the attachments;
an installation cavity 5 is formed in one end of the fixed support frame 1, which is close to the hydraulic support platform 207, a collection assembly 6 is installed on the inner side of the installation cavity 5, aluminum scraps generated by cutting are collected through the air inlet pipe 601 and the exhaust fan 602, the aluminum scraps are prevented from splashing randomly, meanwhile, the condition that the aluminum scraps contact with open fire to generate deflagration is avoided, and the aluminum scraps are collected through the collection and placement box 607 and are convenient to recycle;
The preheating assembly 2 comprises an arc-shaped conveying table 201, a roller mounting groove 202, a moving roller 203, a transmission gear 204, a transmission chain 205, a transmission motor 206, a hydraulic support table 207, a lifting hydraulic cylinder 208, an aluminum ingot cutting knife set 209, a fixed support plate 210, a sliding groove 211, a heating box 212, a bidirectional screw rod 213, a moving motor 214, a gas heating pipe 215, a rotating groove 216, a rotating wheel 217, a fixed connecting column 218, a rotating gear 219, a rotating motor 220, a rotating gear 221, a connecting chain 222, an L-shaped support plate 223, a lower piezoelectric push rod 224, a rubber sealing plate 225, an air inlet pipe 226 and a gas collecting box 227;
an arc-shaped conveying platform 201 is welded on one side of the top end of the fixed support frame 1, a plurality of roller mounting grooves 202 are formed in the top end of the arc-shaped conveying platform 201 at equal intervals at the position of an arc-shaped opening, moving rollers 203 are mounted on the inner sides of the roller mounting grooves 202, the moving rollers 203 are connected with transmission gears 204 through rolling rods, the transmission gears 204 are connected through transmission chains 205, protective covers are mounted at the positions, corresponding to the transmission chains 205, of the arc-shaped conveying platform 201, accordingly, the safety of the transmission chains 205 is effectively guaranteed, the service life of the transmission chains is prolonged, and one end of each transmission;
one side of the top end of the fixed support frame 1 is welded with a hydraulic support table 207, the top end of the hydraulic support table 207 is penetrated with a lifting hydraulic cylinder 208, the bottom end of the lifting hydraulic cylinder 208 is fixedly provided with an aluminum ingot cutting knife set 209, the two sides of one end of the fixed support frame 1 close to the position of the aluminum ingot cutting knife set 209 are symmetrically welded with fixed support plates 210, the top end of the fixed support plates 210 is provided with a sliding groove 211, the position of the top end of the fixed support plates 210 close to the sliding groove 211 is movably embedded with a heating box 212, the position of the heating box 212 corresponding to the sliding groove 211 is welded with a sliding limiting block, which is convenient for moving the heating box 212 and limiting the heating box, one end of the heating box 212 far away from the fixed support frame 1 is penetrated with a bidirectional screw rod 213, one end of the bidirectional screw rod 213 is connected with the output end, the heating box 212 is provided with a rotating groove 216 on the inner side, rotating wheels 217 are mounted on the inner side of the rotating groove 216, the rotating wheels 217 are connected through a fixed connecting column 218, one end of the fixed connecting column 218 is sleeved with a rotating gear 219, one side of the top end of the heating box 212 is provided with a rotating motor 220 through a motor base, the output end of the rotating motor 220 is fixedly provided with a rotating gear 221, the diameter of the rotating gear 219 is smaller than that of the rotating gear 221, and the rotating gear 221 is connected with the rotating gear 219 through a connecting chain 222;
an L-shaped support plate 223 is welded on one side of the top end of the arc-shaped conveying table 201, a lower piezoelectric push rod 224 penetrates through and is clamped at the top end of the L-shaped support plate 223, a rubber sealing plate 225 is fixedly installed on an output shaft of the lower piezoelectric push rod 224, an air inlet pipe 226 penetrates through one end of the L-shaped support plate 223, and the air inlet end of the air inlet pipe 226 is embedded and installed at one end of an air collecting box 227;
the input ends of the transmission motor 206, the moving motor 214, the rotating motor 220 and the lower piezoelectric push rod 224 are electrically connected with the output end of an external controller, and the input end of the external controller is electrically connected with the output end of an external power supply.
The guide assembly 3 comprises a fixed supporting box 301, an auxiliary roller 302, a movable mounting box 303, a movable screw rod 304, a movable mounting frame 305, a downward pressing hydraulic cylinder 306, a downward pressing rubber plate 307, an ascending motor 308, an ascending screw rod 309, a clamping moving plate 310, an ascending guide rod 311, an anti-skid rubber pad 312, a movable mounting opening 313, a movable supporting block 314, an auxiliary hydraulic cylinder 315, an aluminum material cutting knife group 316, an auxiliary screw rod 317, an auxiliary motor 318, a cooling fan 319 and a power motor 320;
a fixed supporting box 301 is placed at the bottom end of the fixed supporting frame 1, an auxiliary roller 302 is installed at the top end of the fixed supporting box 301, a movable mounting box 303 is welded at one end of the fixed supporting box 301, a movable lead screw 304 penetrates through the inner side of the movable mounting box 303, one end of the movable lead screw 304 is connected with the output end of a power motor 320, the movable lead screw 304 is connected with a movable mounting frame 305 through a lead screw seat, auxiliary moving wheels are symmetrically installed at the bottom end of the movable mounting frame 305, the bottom end of the movable mounting frame 305 is installed at the inner side of the movable mounting box 303 in a sliding embedding manner, the movable mounting frame 305 is convenient to move and is limited when moving, a downward hydraulic cylinder 306 penetrates through the top end of the movable mounting frame 305, a downward rubber plate 307 is fixedly installed at the bottom end of the downward hydraulic cylinder 306, an upward motor 308 is, the lifting screw rod 309 is connected with the clamping moving plate 310 through a screw rod seat, a lifting guide rod 311 penetrates through one side of the top end of the clamping moving plate 310, which is far away from the lifting screw rod 309, and an anti-skid rubber pad 312 is bonded on the top end of the clamping moving plate 310;
a movable mounting port 313 is formed at the top end of the movable mounting frame 305 far away from the pressing hydraulic cylinder 306, a movable supporting block 314 is movably clamped at the inner side of the movable mounting port 313, clamping sliding grooves are formed at positions corresponding to two ends of the movable supporting block 314 at the inner side of the movable mounting port 313, so that the moving position and the moving direction of the movable supporting block 314 are conveniently limited, an auxiliary hydraulic cylinder 315 penetrates through the top end of the movable supporting block 314, an aluminum cutting knife set 316 is fixedly mounted at the bottom end of the auxiliary hydraulic cylinder 315, an auxiliary screw rod 317 penetrates through the movable mounting frame 305 at a position corresponding to the movable mounting port 313, one end of the auxiliary screw rod 317 is connected with the output end of an auxiliary motor 318, the auxiliary motor 318 is mounted at one end of the movable mounting frame 305 through a motor base, the auxiliary screw rod 317 penetrates through the movable supporting block 314, the input terminals of the lifting motor 308, the auxiliary motor 318 and the cooling fan 319 are electrically connected with the output terminal of the external controller.
The feeding assembly 4 comprises an Contraband-type supporting plate 401, a conveying roller 402, a linkage gear 403, a linkage chain 404, an antiskid belt 405, a blocking inclined plate 406, an arc-shaped limiting plate 407, a limiting supporting column 408, a reset rod 409, a reset motor 410, a moving placing opening 411, a cleaning screw 412, a cleaning motor 413, a cleaning mounting block 414, a cleaning brush plate 415, a fixed mounting column 416, a reset spring 417, an arc groove scraper 418, an electromagnet 419, a collecting storage box 420 and a linkage motor 421.
A Contraband type supporting plate 401 is welded at the position, close to the arc-shaped conveying platform 201, of the top end of the fixed supporting frame 1, a conveying roller 402 is rotatably installed in the middle of the inner side of the Contraband type supporting plate 401, one end of the conveying roller 402 is fixedly connected with a linkage gear 403 through a fixed column, a plurality of linkage gears 403 are connected through a linkage chain 404, one end, far away from the conveying roller 402, of the linkage gear 403 is connected with the output end of a linkage motor 421, the linkage motor 421 is installed at one end of the Contraband type supporting plate 401 through a motor seat, an anti-slip belt 405 is sleeved on the outer side of the conveying roller 402, a blocking inclined plate 406 is hinged at one end, close to the arc-shaped conveying platform 201, of the Contraband type supporting plate 401, the maximum rotating angle of the blocking inclined plate 406 is 90 degrees, feeding and limiting are convenient, arc-shaped limiting plates 407 are welded, the reset rod 409 is connected with the output end of the reset motor 410, and the reset motor 410 is connected with the Contraband-shaped supporting plate 401 through a motor base;
a movable placing opening 411 is formed in the middle of the top end of an Contraband-type supporting plate 401, a cleaning screw 412 penetrates through the top end of the Contraband-type supporting plate 401 near the movable placing opening 411, one end of the cleaning screw 412 is connected with the output end of a cleaning motor 413, the cleaning motor 413 is mounted at one end of the Contraband-type supporting plate 401 through a motor base, one end of the cleaning screw 412 is connected with a cleaning mounting block 414 through a screw base, the cleaning mounting block 414 is an I-shaped block and is convenient to support a cleaning brush plate 415 and an arc groove scraper 418, the cleaning brush plate 415 is mounted at one side of the bottom end of the cleaning mounting block 414, a fixed mounting column 416 penetrates through one end of the cleaning mounting block 414, reset springs 417 are symmetrically welded at two ends of the fixed mounting column 416, the arc groove scraper 418 is sleeved at the side end of the fixed mounting column 416 near the reset spring 417, the maximum rotation angle of the arc groove scraper 418 is 120 degrees, the arc groove scraper, an electromagnet 419 is fixedly installed at the bottom end of the cleaning installation block 414, a collection storage box 420 is placed at the bottom end position of the conveying roller 402 on the inner side of the Contraband-shaped support plate 401, and the input ends of the linkage motor 421, the reset motor 410, the cleaning motor 413 and the electromagnet 419 are electrically connected with the output end of an external controller.
The collecting assembly 6 comprises an air inlet pipe 601, an exhaust fan 602, a dust screen 603, a collecting sleeve 604, a fixed supporting block 605, an L-shaped mounting groove 606, a collecting and placing box 607, a pushing plate 608, an auxiliary electric push rod 609 and a ventilation mounting plate 610;
an air inlet pipe 601 is placed on the inner side of the installation cavity 5, the air inlet pipe 601 is a curved pipe, the air speed is increased through the curved pipe, so that debris can be collected more effectively, an exhaust fan 602 is embedded and installed at one end of the air inlet pipe 601, a dust screen 603 is sleeved at one end of the exhaust fan 602, a collecting sleeve 604 is welded at one end of the air inlet pipe 601, which is far away from the exhaust fan 602, the collecting sleeve 604 is installed at one end of the fixed support frame 1 in a penetrating manner, a fixed support block 605 is welded at a position, which is close to the exhaust fan 602, on the inner side of the installation cavity 5, an L-shaped installation groove 606 is symmetrically formed at two sides of one end of the fixed support block 605, a collecting and placing box 607 is embedded and clamped at a position, which corresponds to the L-shaped installation groove 606, an L-shaped limiting strip is welded at a, an auxiliary electric push rod 609 is fixedly installed at one end of the push plate 608, the auxiliary electric push rod 609 penetrates through the collecting and placing box 607, the air-ventilation mounting plate 610 is clamped in the position, corresponding to the mounting cavity 5, of the fixing support frame 1 in an embedded mode, and the input ends of the exhaust fan 602 and the auxiliary electric push rod 609 are electrically connected with the output end of the external controller.
The auxiliary component 7 comprises a heat-insulating discharge cylinder 701, a clamping mounting port 702, a clamping mounting block 703, a clamping fixing groove 704, a die head 705, a fixing sleeve connection cylinder 706, a fixing limiting column 707, a sliding frame 708, a protection moving block 709, a feeding arc-shaped table 710, a radian bearing plate 711, a bearing hydraulic cylinder 712 and an extrusion hydraulic cylinder 713;
fixed bolster 301 one end fixed mounting has heat preservation play feed cylinder 701, heat preservation play feed cylinder 701 one end has been seted up joint installing port 702, joint installation piece 703 has been placed to joint installing port 702 inboard, joint installation piece 703 one end has been seted up joint fixed slot 704, joint fixed slot 704 inboard joint has die head 705, joint installation piece 703 and the equal symmetrical welding in heat preservation play feed cylinder 701 both ends have fixed cover section of thick bamboo 706, fixed cover section of thick bamboo 706 inboard has cup jointed fixed spacing post 707, heat preservation play feed cylinder 701 one end is close to joint installation piece 703 position department and installs carriage 708, joint installation piece 703 bottom welding has protection movable block 709, the one end welding that heat preservation goes out feed cylinder 701 and keep away from fixed bolster 301 has feeding arc platform 710, radian bearing plate 711 has been placed on feeding arc platform 710 top, radian bearing plate 711 bottom fixed mounting is on pneumatic cylinder 712 top, feeding arc platform 710 keeps away from the one end that heat preservation goes out feed cylinder.
The working principle and the use flow of the molding apparatus 2000 are as follows: the worker places the aluminum ingot on the anti-slip belt 405 on the top of the conveying roller 402, starts the linkage motor 421, the linkage motor 421 drives the linkage gear 403 to rotate, the linkage gear 403 drives the linkage chain 404 to rotate, thereby driving the plurality of linkage gears 403 to rotate synchronously, so that the conveying roller 402 drives the anti-slip belt 405 to rotate, thereby driving the aluminum ingot to move, thereby facilitating the rapid feeding of the arc-shaped conveying table 201, after the aluminum ingot is placed on the top of the conveying roller 402, starts the cleaning motor 413, drives the cleaning screw 412 to rotate by the cleaning motor 413, thereby driving the cleaning installation block 414 to move along the moving placement opening 411, when the cleaning installation block 414 moves, the cleaning brush plate 415 cleans impurities such as dust and metal particles attached on the surface of the aluminum ingot, when the cleaning installation block 414 moves, turns off the power supply of the electromagnet 419, and drives the arc groove scraper 418 to rotate under the action of the reset spring 417, the aluminum ingot scraping device is in contact with the surface of an aluminum ingot and scrapes the surface of the aluminum ingot, so that sundries adhered to the surface of the aluminum ingot are scraped, the subsequent heating and pressing of the aluminum ingot caused by impurities are avoided, when the arc-shaped conveying platform 201 needs to be fed, the linkage motor 421, the reset motor 410 and the electromagnet 419 are started, the arc groove scraper 418 is adsorbed by the electromagnet 419 to be separated from the surface of the aluminum ingot, meanwhile, the reset motor 410 drives the reset rod 409 to rotate, the reset rod 409 drives the blocking inclined plate 406 to rotate along the arc-shaped limiting plate 407 until the arc-shaped conveying platform 201 is rotated to be attached, after the blocking inclined plate 406 is attached to the arc-shaped conveying platform 201, the conveying roller 402 and the anti-slip belt 405 drive the aluminum ingot to move and convey the aluminum ingot into the arc-shaped conveying platform 201, so that the feeding can be carried out quickly when the feeding is needed, and the cleaned impurities are collected by the collecting and storing box 420, thereby facilitating the centralized processing of the impurities by the working personnel and recycling and reusing part of the recyclable impurities;
after the aluminum ingot is conveyed into the arc-shaped conveying table 201, the transmission motor 206 is started, the transmission gear 204 is driven by the transmission motor 206 to rotate, the transmission chain 205 is driven by the transmission gear 204 to rotate, so as to drive the transmission gears 204 to synchronously rotate, the moving roller 203 is driven by the transmission gear 204 to rotate, the aluminum ingot is conveyed to the position of the heating box 212 under the rotation action of the moving roller 203, in the conveying process of the aluminum ingot, the heat generated in the heat dissipation of the aluminum ingot is concentrated by the gas collection box 227, the gas is pumped and accelerated by the cooling fan 319, so as to accelerate the flow of the gas, so that the heat can be rapidly counted into the position of the L-shaped supporting plate 223 along with the gas, thereby reducing the heat loss in the flowing process, meanwhile, without the help of external force, thereby effectively saving energy, and conveying the heat to the position of the L-shaped supporting plate 223, and output to the surface of the aluminum ingot, in the conveying process, a lower piezoelectric push rod 224 is started, a rubber sealing plate 225 is driven by the lower piezoelectric push rod 224 to press downwards, so that the contact area of the aluminum ingot is increased, so that the friction force is increased, meanwhile, the arc-shaped conveying platform 201 is sealed by the rubber sealing plate 225, the diffusion direction of gas is controlled, and meanwhile, when the gas is diffused, the gas is guided by an arc-shaped top end, so that the aluminum ingot is preheated integrally, and when the aluminum ingot is driven to move by a moving roller 203 at the bottom end during moving, friction is generated when the aluminum ingot is driven to move, so that the aluminum ingot is further preheated, so that the aluminum ingot can be effectively preheated during moving, the preheating effect is ensured, after the aluminum ingot is conveyed into a heating box 212, the aluminum ingot is heated by a gas heating pipe 215, when the aluminum ingot is heated, a lifting hydraulic cylinder 208 is started, and simultaneously, an aluminum ingot cutting knife set 209 is started, and is, meanwhile, the aluminum ingot is cut by the aluminum ingot cutting knife set 209, the exhaust fan 602 is started while cutting, air is drawn by the exhaust fan 602, debris generated during cutting is driven by the air to enter the air inlet pipe 601 through the collecting sleeve 604 and then enter the position of the dust screen 603 through the air inlet pipe 601 and is intercepted by the dust screen 603, the debris drops into the collecting and placing box 607 after the exhaust fan 602 is closed, the auxiliary electric push rod 609 is started after the debris drops into the collecting and placing box 607, the push plate 608 is driven to move by the auxiliary electric push rod 609, the debris is pushed to the inside of the collecting and placing box 607 from the position of the feed inlet through the push plate 608, when the debris is collected, air is discharged through the air-ventilating mounting plate 610 and the debris is prevented from flying out, so that the effect of collecting the debris is ensured, the cutting debris is prevented from splashing arbitrarily, and meanwhile, a large amount of debris is prevented from being accumulated near the heating box 212, therefore, the situation that the scraps are pushed into the heating box 212 in the feeding process is avoided, so that the detonation caused by the contact of the scraps and open fire is avoided, the safety problem caused by the scraps is avoided, meanwhile, workers can conveniently and quickly collect the scraps, and the scraps are conveniently recycled;
after the aluminum ingot is cut, the aluminum ingot is driven to move continuously by the moving roller 203, and the cut aluminum ingot is conveyed to the interior of the heating box 212, after the conveying is finished, the transmission motor 206 drives the moving roller 203 to rotate reversely, so that the aluminum ingot which does not need to be heated is conveyed out of the heating box 212, at the same time, the rotating motor 220 is started, the rotating gear 221 is driven by the rotating motor 220 to rotate, the connecting chain 222 is driven to rotate by the rotation of the rotating gear 221, the rotating gear 219 is driven to rotate by the connecting chain 222, so as to drive the fixed connecting column 218 and the rotating wheel 217 to rotate, the aluminum ingot is driven to rotate under the rotation action of the rotating wheel 217, so that the aluminum ingot can be heated uniformly during heating, the condition that the aluminum ingot is cracked due to thermal stress caused by nonuniform heating is avoided, thereby avoiding the situation that cracks appear on the surface of the produced aluminum product, increasing the yield and reducing the waste;
after heating is finished, a bearing hydraulic cylinder 712 is started, a radian bearing plate 711 is driven by the bearing hydraulic cylinder 712 to ascend to the bottom end of a heating box 212, after the radian bearing plate 711 moves to the bottom end of the heating box 212, a moving motor 214 is started, a two-way screw rod 213 is driven by the moving motor 214 to rotate in the forward direction, the heating box 212 is driven by the two-way screw rod 213 to move to the top end of a fixed supporting plate 210 along a sliding groove 211, an aluminum ingot drops to the top end of the radian bearing plate 711 along the heating box 212, and after the aluminum ingot is placed on the radian bearing plate 711, the two-way screw rod 213 is driven by the moving motor 214 to rotate in the reverse direction, so that the heating box 212 is driven to the original;
when an aluminum ingot is placed on the arc bearing plate 711, the bearing hydraulic cylinder 712 is started again, the arc bearing plate 711 is driven by the bearing hydraulic cylinder 712 to move to the position of the feeding arc table 710, the extrusion hydraulic cylinder 713 is started, the aluminum ingot is extruded by the extrusion hydraulic cylinder 713 and enters the heat preservation discharging barrel 701, the aluminum ingot passes through the die head 705 and is changed into an aluminum product with the same shape as the discharging hole of the die head 705 under the action of hydraulic pressure in the heat preservation discharging barrel 701, the aluminum product is discharged through the heat preservation discharging barrel 701, the power motor 320 is started during discharging, the power motor 320 drives the movable screw rod 304 to rotate, the movable mounting frame 305 is driven by the movable screw rod 304 to move to the position of the heat preservation discharging barrel 701, the lifting motor 308 is started after the aluminum product moves to the position of the heat preservation discharging barrel 701, the lifting motor 308 drives the lifting screw rod 309 to rotate, the clamping screw rod moving plate 310 is driven by the lifting screw rod 309 to move along the lifting, when the antiskid rubber pad 312 touches the aluminum product, the lifting motor 308 is closed, the pressing hydraulic cylinder 306 is started, the pressing rubber plate 307 is driven to press by the pressing hydraulic cylinder 306, after the aluminum product is clamped and fixed, the power motor 320 is started again, the movable mounting frame 305 is driven to move by the power motor, after the aluminum product is moved to the required length, the pressing hydraulic cylinder 306 and the lifting motor 308 are started again, the pressing rubber plate 307 is driven to reset by the pressing hydraulic cylinder 306, the clamping moving plate 310 is driven to reset by the lifting motor 308, after the resetting is completed, the power motor 320 is started again, the movable mounting frame 305 is driven by the power motor 320 to move to the vicinity of the heat preservation discharging cylinder 701 again, after the aluminum product is moved to the vicinity of the heat preservation discharging cylinder 701 again, the auxiliary hydraulic cylinder 315 and the aluminum product cutting knife group 316 are started, so as to cut the aluminum product, and start auxiliary motor 318 in the cutting, it removes along removing installation mouth 313 to be driven by auxiliary motor 318 and remove supporting shoe 314, thereby realize quick many aluminium products and cut, and reset after the cutting is accomplished, make and to stretch that can be quick when needs stretch aluminium products, be convenient for simultaneously cut aluminium products when tensile, thereby accelerate the production speed to aluminium products, start cooling fan 319 at tensile in-process simultaneously and cool off it, thereby be convenient for cool down the aluminium products surface fast.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention as defined in the appended claims. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An aluminum profile processing system comprises a forming device (1000) and a spraying device (2000), and is characterized in that an aluminum profile (2018) is sent into the spraying device (2000) by an operator to be sprayed after being formed and processed by the forming device (1000), the spraying device (2000) comprises a spraying shell (2001), a wide-angle paint spray head (2002) is fixed in the middle of the spraying shell (2001), an auxiliary paint spray head (2003) is fixed on the left side of the wide-angle paint spray head (2002), the wide-angle paint spray head (2002) and the auxiliary paint spray head (2003) are communicated with paint hoses and are respectively provided with a main spraying valve (2004) and an auxiliary spraying valve (2005); a left pneumatic telescopic cylinder (2006) is fixed on the left side of a spraying shell (2001), an output rod of the left pneumatic telescopic cylinder (2006) is fixedly connected with a left rotating motor (2007), an output shaft of the left rotating motor (2007) is fixedly connected with a left fixing frame (2008), a left hydraulic cylinder (2009) is fixed on an upper plate of the left fixing frame (2008), an output rod of the left hydraulic cylinder (2009) is fixedly connected with a left clamping plate (2010), a right pneumatic telescopic cylinder (2011) is fixed on the right side of the spraying shell (2001), an output rod of the right pneumatic telescopic cylinder (2011) is fixedly connected with a right rotating motor (2012), an output shaft of the right rotating motor (2012) is fixedly connected with a right fixing frame (2013), a right hydraulic cylinder (2014) is fixed on an upper plate of the right fixing frame (2013), and an output rod of the right hydraulic cylinder (2014) is fixedly connected with a right clamping plate (2015); a first pressure sensor (2016) is embedded in the lower plate of the right fixed frame (2013), and a second pressure sensor (2017) is embedded in the right plate of the right fixed frame (2013).
2. The aluminum profile processing system according to claim 1, wherein the forming device (1000) comprises a fixed support frame (1), a preheating assembly (2) is installed on one side of the fixed support frame (1), and the preheating assembly (2) comprises an arc-shaped conveying table (201), a roller mounting groove (202), a movable roller (203), a transmission gear (204), a transmission chain (205), a transmission motor (206), a hydraulic support table (207), a lifting hydraulic cylinder (208), an aluminum ingot cutting knife set (209), a fixed support plate (210), a sliding groove (211), a heating box (212), a bidirectional screw rod (213), a movable motor (214), a gas heating pipe (215), a rotating groove (216), a rotating wheel (217), a fixed connecting column (218), a rotating gear (219), a rotating motor (220), a rotating gear (221), a connecting chain (222), An L-shaped support plate (223), a lower piezoelectric push rod (224), a rubber sealing plate (225), an air inlet pipe (226) and a gas collection box (227);
an arc-shaped conveying platform (201) is welded on one side of the top end of the fixed support frame (1), a plurality of roller mounting grooves (202) are formed in the top end of the arc-shaped conveying platform (201) at the position of an arc-shaped opening at equal intervals, moving rollers (203) are mounted on the inner sides of the roller mounting grooves (202), the moving rollers (203) are connected with transmission gears (204) through rolling rods, the transmission gears (204) are connected through transmission chains (205), and one ends of the transmission gears (204) are connected with the output end of a transmission motor (206);
the aluminum ingot cutting device is characterized in that a hydraulic supporting table (207) is welded on one side of the top end of the fixed supporting frame (1), a hydraulic cylinder (208) penetrates through the top end of the hydraulic supporting table (207), an aluminum ingot cutting knife set (209) is fixedly installed at the bottom end of the hydraulic cylinder (208), a fixed supporting plate (210) is symmetrically welded at one end, close to the position of the aluminum ingot cutting knife set (209), of the fixed supporting frame (1) in a bilateral mode, a sliding groove (211) is formed in the top end of the fixed supporting plate (210), a heating box (212) is movably embedded at the position, close to the sliding groove (211), of the top end of the fixed supporting plate (210), one end, far away from the fixed supporting frame (1), of the heating box (212) penetrates through a bidirectional screw rod (213), one end of the bidirectional screw rod (213) is connected with the, the inner side of the heating box (212) is provided with a rotating groove (216), rotating wheels (217) are mounted on the inner side of the rotating groove (216), the rotating wheels (217) are connected through a fixed connecting post (218), one end of the fixed connecting post (218) is sleeved with a rotating gear (219), one side of the top end of the heating box (212) is provided with a rotating motor (220) through a motor base, the output end of the rotating motor (220) is fixedly provided with a rotating gear (221), and the rotating gear (221) is connected with the rotating gear (219) through a connecting chain (222);
platform (201) top one side welding has L type backup pad (223) is carried to the arc, L type backup pad (223) top is run through the joint and is had down piezoelectricity push rod (224), piezoelectricity push rod (224) output shaft fixed mounting has rubber seal board (225) down, L type backup pad (223) one end is run through has intake pipe (226), intake pipe (226) inlet end embedding is installed in gas collection box (227) one end.
3. The aluminum profile processing system according to claim 2, wherein a protective cover is installed at a position of the arc-shaped conveying table (201) corresponding to the transmission chain (205), a sliding limiting block is welded at a position of the heating box (212) corresponding to the sliding groove (211), one end of the gas heating pipe (215) located at the inner side of the heating box (212) is conical, the diameter of the rotating gear (219) is smaller than that of the rotating gear (221), input ends of the transmission motor (206), the moving motor (214), the rotating motor (220) and the lower piezoelectric push rod (224) are electrically connected with an output end of an external controller, and the input end of the external controller is electrically connected with an output end of an external power supply.
4. The aluminum profile processing system according to claim 3, wherein a guide assembly (3) is mounted on one side of the fixed support frame (1), and the guide assembly (3) comprises a fixed support box (301), an auxiliary roller (302), a movable mounting box (303), a movable lead screw (304), a movable mounting frame (305), a downward-pressing hydraulic cylinder (306), a downward-pressing rubber plate (307), an ascending motor (308), an ascending lead screw (309), a clamping moving plate (310), an ascending guide rod (311), an anti-skid rubber pad (312), a movable mounting opening (313), a movable support block (314), an auxiliary hydraulic cylinder (315), an aluminum cutting knife set (316), an auxiliary lead screw (317), an auxiliary motor (318), a cooling fan (319) and a power motor (320);
the fixed support box (301) is placed at the bottom end of the fixed support frame (1), the auxiliary roller (302) is installed at the top end of the fixed support box (301), the movable installation box (303) is welded at one end of the fixed support box (301), the movable lead screw (304) penetrates through the inner side of the movable installation box (303), one end of the movable lead screw (304) is connected with the output end of the power motor (320), the movable lead screw (304) is connected with the movable installation frame (305) through a lead screw seat, the top end of the movable installation frame (305) penetrates through the downward pressing hydraulic cylinder (306), the bottom end of the downward pressing hydraulic cylinder (306) is fixedly provided with a downward pressing rubber plate (307), one side of the top end of the movable installation frame (305) is provided with an upward motor (308) through a motor seat, the output end of the upward motor (308) is connected with the top end of the upward lead screw (309), the upward lead screw, an ascending guide rod (311) penetrates through one side, far away from the ascending screw rod (309), of the top end of the clamping moving plate (310), and an anti-skid rubber pad (312) is bonded to the top end of the clamping moving plate (310);
a movable mounting port (313) is arranged at the position, away from the lower hydraulic cylinder (306), of the top end of the movable mounting rack (305), a movable supporting block (314) is movably clamped at the inner side of the movable mounting port (313), an auxiliary hydraulic cylinder (315) penetrates through the top end of the movable supporting block (314), the bottom end of the auxiliary hydraulic cylinder (315) is fixedly provided with an aluminum cutting knife group (316), an auxiliary screw rod (317) penetrates through the position of the movable mounting rack (305) corresponding to the movable mounting port (313), one end of the auxiliary screw rod (317) is connected with the output end of the auxiliary motor (318), the auxiliary motor (318) is arranged at one end of the movable mounting rack (305) through a motor base, the auxiliary screw rod (317) penetrates through the movable supporting block (314), the bottom end of the movable mounting rack (305) is embedded and provided with cooling fans (319) at equal intervals, the bottom end of the movable mounting rack (305) is connected with the top end of the gas collecting box (227) in a welding mode.
5. The aluminum profile processing system as claimed in claim 4, wherein the auxiliary moving wheels are symmetrically installed at the bottom end of the movable installation frame (305), the bottom end of the movable installation frame (305) is installed inside the movable installation box (303) in a sliding embedded mode, clamping sliding grooves are formed in the positions, corresponding to the two ends of the movable supporting block (314), of the inner side of the movable installation opening (313), and the input ends of the lifting motor (308), the auxiliary motor (318) and the cooling fan (319) are electrically connected with the output end of an external controller.
6. The aluminum profile processing system according to claim 5, characterized in that a feeding component (4) is installed on one side of the fixed support frame (1), and the feeding component (4) comprises Contraband-type support plates (401), a conveying roller (402), a linkage gear (403), a linkage chain (404), an anti-slip belt (405), a blocking inclined plate (406), an arc limiting plate (407), a limiting support column (408), a reset rod (409), a reset motor (410), a movable placing opening (411), a cleaning screw rod (412), a cleaning motor (413), a cleaning installation block (414), a cleaning brush plate (415), a fixed installation column (416), a reset spring (417), an arc groove scraper (418), an electromagnet (419), a collection storage box (420) and a linkage motor (421).
The top end of the fixed support frame (1) is welded with an Contraband-type support plate (401) close to the arc-shaped conveying table (201), the middle part of the inner side of the Contraband-type support plate (401) is rotatably provided with a conveying roller (402), one end of the output roller (402) is fixedly connected with a linkage gear (403) through a fixed column, a plurality of linkage gears (403) are connected through a linkage chain (404), one end of the linkage gear (403) far away from the output roller (402) is connected with the output end of a linkage motor (421), the linkage motor (421) is arranged at one end of the Contraband-type support plate (401) through a motor base, an anti-slip belt (405) is sleeved on the outer side of the output roller (402), one end of the Contraband-type support plate (401) close to the arc-shaped conveying table (201) is hinged with a blocking inclined plate (406), and arc, a limiting support column (408) is welded at the position, corresponding to the arc-shaped limiting plate (407), of the Contraband-type support plate (401), a reset rod (409) is welded at one end of the blocking inclined plate (406), the reset rod (409) is connected with the output end of a reset motor (410), and the reset motor (410) is connected with the Contraband-type support plate (401) through a motor base;
the cleaning and installing device is characterized in that a movable placing opening (411) is formed in the middle of the top end of the Contraband type supporting plate (401), a cleaning screw rod (412) penetrates through the top end of the Contraband type supporting plate (401) close to the position of the movable placing opening (411), one end of the cleaning screw rod (412) is connected with the output end of a cleaning motor (413), the cleaning motor (413) is installed at one end of the Contraband type supporting plate (401) through a motor base, one end of the cleaning screw rod (412) is connected with a cleaning and installing block (414) through a screw base, a cleaning brush plate (415) is installed on one side of the bottom end of the cleaning and installing block (414), a fixed installing column (416) penetrates through one end of the cleaning and installing block (414), reset springs (417) are symmetrically welded at two ends of the fixed installing column (416), an arc groove scraper (418) is sleeved at the position of the side end of the fixed installing column (416) close to the, the inner side of the Contraband-shaped supporting plate (401) is provided with a collecting and storing box (420) at the bottom end position of the output roller (402).
7. The aluminum profile processing system according to claim 6, wherein the maximum rotation angle of the blocking inclined plate (406) is 90 degrees, the cleaning installation block (414) is an I-shaped block, the maximum rotation angle of the arc groove scraper (418) is 120 degrees, the notch of the arc groove scraper (418) is an inclined notch, and the input ends of the linkage motor (421), the reset motor (410), the cleaning motor 413 and the electromagnet (419) are electrically connected with the output end of an external controller.
8. The aluminum profile processing system according to claim 7, wherein a mounting cavity (5) is formed in one end of the fixing support frame (1) close to the hydraulic support table (207), a collection assembly (6) is mounted on the inner side of the mounting cavity (5), and the collection assembly (6) comprises an air inlet pipe (601), an exhaust fan (602), a dust screen (603), a collection sleeve (604), a fixing support block (605), an L-shaped mounting groove (606), a collection placement box (607), a push plate (608), an auxiliary electric push rod (609) and a ventilation mounting plate (610);
an air inlet pipe (601) is placed on the inner side of the installation cavity (5), an exhaust fan (602) is installed at one end of the air inlet pipe (601) in an embedded mode, a dust screen (603) is sleeved at one end of the exhaust fan (602), a collecting sleeve (604) is welded at one end, far away from the exhaust fan (602), of the air inlet pipe (601), the collecting sleeve (604) is installed at one end of the fixed support frame (1) in a penetrating mode, a fixed support block (605) is welded at a position, close to the exhaust fan (602), of the inner side of the installation cavity (5), L-shaped installation grooves (606) are symmetrically formed in two sides of one end of the fixed support block (605), a collecting and placing box (607) is clamped at a position, corresponding to the L-shaped installation groove (606), in an embedded joint mode, a push plate (608) is placed at one end of the inner side of the, the box (607) is placed in the collection to supplementary electric putter (609) run through, the embedding joint in the position department that fixed bolster (1) corresponds installation cavity (5) has mounting panel (610) of ventilating.
9. The aluminum profile processing system according to claim 8, wherein an auxiliary component (7) is mounted on one side of the guide component (3), and the auxiliary component (7) comprises a heat-insulating discharge barrel (701), a clamping mounting opening (702), a clamping mounting block (703), a clamping fixing groove (704), a die head (705), a fixing sleeve connecting barrel (706), a fixing limiting column (707), a sliding frame (708), a protecting moving block (709), a feeding arc-shaped table (710), a radian bearing plate (711), a bearing hydraulic cylinder (712) and an extrusion hydraulic cylinder (713);
the heat-insulation material discharging device is characterized in that a heat-insulation material discharging barrel (701) is fixedly installed at one end of the fixed supporting box (301), a clamping installation port (702) is formed in one end of the heat-insulation material discharging barrel (701), a clamping installation block (703) is placed on the inner side of the clamping installation port (702), a clamping fixing groove (704) is formed in one end of the clamping installation block (703), a die head (705) is clamped in the inner side of the clamping fixing groove (704), fixed sleeve barrels (706) are symmetrically welded at two ends of the clamping installation block (703) and the heat-insulation material discharging barrel (701), a fixed limiting column (707) is sleeved on the inner side of each fixed sleeve barrel (706), a sliding frame (708) is installed at a position, close to the clamping installation block (703), at one end of the heat-insulation material discharging barrel (701), a protection moving block (709) is welded at one end, far away from the fixed, a radian bearing plate (711) is arranged at the top end of the feeding arc-shaped table (710), the bottom end of the radian bearing plate (711) is fixedly arranged at the top end of a bearing hydraulic cylinder (712), and an extrusion hydraulic cylinder (713) is arranged at one end, far away from the heat-preservation discharging barrel (701), of the feeding arc-shaped table (710);
the air-supply line (601) is bent type pipe, collect and place that box (607) correspond L type mounting groove (606) position department welding has L type restriction strip, exhaust fan (602) and supplementary electric putter (609) input all with external control ware output electric connection.
10. An aluminum profile processing method, characterized in that the aluminum profile processing system of claims 1-9 is used for aluminum profile processing work.
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| CN202011571029.7A CN112872079A (en) | 2020-12-27 | 2020-12-27 | Aluminum profile machining system and method |
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| CN113304938A (en) * | 2021-07-02 | 2021-08-27 | 邓兰 | Efficient paint spraying device for manufacturing and processing engineering machinery |
| CN113399808A (en) * | 2021-06-22 | 2021-09-17 | 南昌航空大学 | Electromagnetic pulse material increase device and method for aerospace thin-wall ring piece |
| CN113522607A (en) * | 2021-07-05 | 2021-10-22 | 长春工业大学人文信息学院 | Anti-corrosion building material and preparation device thereof |
| CN116441949A (en) * | 2023-06-15 | 2023-07-18 | 迁安市仁泰金属制品有限公司 | Automatic steel forming and processing equipment |
| CN116651936A (en) * | 2023-07-21 | 2023-08-29 | 廊坊久旺密封材料有限公司 | Automatic production machine tool for metal winding pad and winding pad thereof |
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| CN113522607A (en) * | 2021-07-05 | 2021-10-22 | 长春工业大学人文信息学院 | Anti-corrosion building material and preparation device thereof |
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| CN116651936A (en) * | 2023-07-21 | 2023-08-29 | 廊坊久旺密封材料有限公司 | Automatic production machine tool for metal winding pad and winding pad thereof |
| CN116651936B (en) * | 2023-07-21 | 2023-09-19 | 廊坊久旺密封材料有限公司 | Automatic production machine tool for metal winding pad and winding pad thereof |
| CN116803543A (en) * | 2023-08-24 | 2023-09-26 | 济南旭泉通亚建材有限公司 | High-efficient spraying processingequipment of aluminium veneer |
| CN116803543B (en) * | 2023-08-24 | 2023-10-27 | 济南旭泉通亚建材有限公司 | High-efficient spraying processingequipment of aluminium veneer |
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