CN114589514A - Automatic assembly line equipment of iron core - Google Patents
Automatic assembly line equipment of iron core Download PDFInfo
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- CN114589514A CN114589514A CN202210421104.4A CN202210421104A CN114589514A CN 114589514 A CN114589514 A CN 114589514A CN 202210421104 A CN202210421104 A CN 202210421104A CN 114589514 A CN114589514 A CN 114589514A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/30—Reducing waste in manufacturing processes; Calculations of released waste quantities
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Abstract
The invention belongs to the technical field of iron core production, and discloses automatic iron core assembly line equipment which comprises a feeding mechanism, a punch mechanism arranged at the downstream of the feeding mechanism, a visual detection moving mechanism, a riveting mechanism, a grinding machine mechanism, a deburring mechanism, a cleaning mechanism, a drying mechanism, an oil brushing mechanism and a packaging mechanism, wherein the visual detection moving mechanism, the riveting mechanism, the grinding machine mechanism, the deburring mechanism, the cleaning mechanism, the drying mechanism, the oil brushing mechanism and the packaging mechanism are sequentially arranged behind the punch mechanism; the visual detection moving mechanism, the riveting mechanism, the grinding machine mechanism, the deburring mechanism, the cleaning mechanism, the drying mechanism, the oil brushing mechanism and the packaging mechanism are arranged in series through a conveying belt; and the riveting mechanism is provided with a detection mechanism and a sub-magnetic ring installation device. The invention increases the breath function and the boxing function of the detection product, and fully connects all devices to form high-tech and high-quality automatic assembly line operation, thereby greatly saving the manual labor, reducing the manufacturing cost, saving the production space, improving the production efficiency and quality and completing the high-quality assembly line operation.
Description
Technical Field
The invention belongs to the technical field of iron core production, and particularly relates to automatic assembly line equipment for iron cores.
Background
The E-shaped iron core is the iron core which is used most at present, and has the main advantages that the primary and secondary sides of the winding can share one framework and have higher window space factor. The iron core can form a protective shell for the winding, so that the winding is not easy to be mechanically wounded. In addition, the heat dissipation area of the iron core is large, the magnetic field divergence is small, and the iron core is widely applied. In the prior art, in the iron core production process, the stacked iron cores need to be pressed and riveted fixedly, the processes of magnetic ring separation, polishing, deburring and the like are performed, and meanwhile, after the product is off-line, the thickness and the product quality of the product need to be detected, and a large amount of labor is needed. The above processes need to be completed by each step individually, which not only has low production efficiency, but also has poor product uniformity.
Therefore, how to provide an automatic iron core processing assembly line and improve the production efficiency and the product quality at the same time is a technical problem to be solved urgently by those skilled in the art.
Disclosure of Invention
The invention aims to provide automatic iron core assembly line equipment which comprises a feeding mechanism, a punch mechanism arranged at the downstream of the feeding mechanism, a visual detection moving mechanism, a riveting mechanism, a grinding machine mechanism, a deburring mechanism, a cleaning mechanism, a drying mechanism, an oil brushing mechanism and a packaging mechanism, wherein the visual detection moving mechanism, the riveting mechanism, the grinding machine mechanism, the deburring mechanism, the cleaning mechanism, the drying mechanism, the oil brushing mechanism and the packaging mechanism are sequentially arranged behind the punch mechanism;
the visual detection moving mechanism, the riveting mechanism, the grinding machine mechanism, the deburring mechanism, the cleaning mechanism, the drying mechanism, the oil brushing mechanism and the packaging mechanism are arranged in series through a conveying belt;
and the riveting mechanism is provided with a detection mechanism and a sub-magnetic ring installation device.
Preferably, the riveting mechanism comprises a base, an iron core conveying device, a rivet conveying device and a rivet penetrating device, the side portion of the base is communicated with the iron core conveying device, the rivet conveying device is arranged above the base, the rivet penetrating device is arranged on the base, and the rivet penetrating device is communicated with the rivet conveying device.
Preferably, the iron core conveying device comprises an iron core channel and a first lifting cylinder, the iron core channel is hinged with the base, and the lower end of the iron core channel is provided with the first lifting cylinder of the first lifting cylinder;
still including pushing away material cylinder one and ejection of compact cylinder, iron core passageway discharge end is equipped with and pushes away the material cylinder and push away material cylinder one, it pushes away material cylinder one side portion of pushing away material cylinder and is equipped with ejection of compact cylinder perpendicularly, ejection of compact cylinder orientation the drift bolt device.
Preferably, the rivet conveying device further comprises an air blowing device, and the air blowing device is communicated with the rivet conveying device.
Preferably, the detection mechanism comprises a fixed plate, a second lifting cylinder, a fixed vertical plate, an insulating plate, a stainless steel screw and a nut, the second lifting cylinder is arranged at the lower end of the fixed plate, the lower end of the second lifting cylinder is connected with the fixed vertical plate, the lower end of the fixed vertical plate is connected with the insulating plate, the insulating plate is provided with the vertically arranged stainless steel screw corresponding to the rivet, the stainless steel screw is sleeved with a spring, the nut is screwed at the upper end and the lower end of the stainless steel screw, the stainless steel screw is electrified, and the spring is arranged between the lower end of the stainless steel screw and the insulating plate;
the device comprises a fixing support and is characterized by further comprising a feeding cylinder, a fixing support, a material pushing cylinder, a first sensor, a second sensor, a good product channel and a defective product channel, wherein the material pushing cylinder is arranged on the upper side portion of the fixing support and is arranged on the side portion of the fixing support, the material pushing cylinder is arranged on the other side portion of the fixing support, the feeding cylinder is perpendicular to the material pushing cylinder, the first sensor is arranged on the good product channel, and the second sensor is arranged on the defective product channel.
Preferably, the sub-magnetic ring mounting device comprises an upper sub-magnetic ring track, a positioning cylinder, a PLC control system, a clamping block pull rod, a lifting cylinder and an upper sub-magnetic ring mold, wherein the lifting cylinder and the positioning cylinder are connected with the PLC control system, the upper sub-magnetic ring track is connected with the upper sub-magnetic ring mold, and the clamping block pull rod is connected to the end of the positioning cylinder.
Preferably, the grinding machine mechanism comprises a milling cutter sucker, a sliding rail slider and a servo motor, wherein a milling cutter is installed at the end part of the servo motor, and the milling cutter sucker is installed on the sliding rail slider.
Preferably, the deburring mechanism comprises a motor, a high-precision bearing, a fixed seat and a brush, the brush is rotatably connected to the fixed seat through the high-precision bearing, and the motor is in transmission connection with the brush through a transmission belt.
Preferably, the cleaning mechanism comprises an oil and gas cleaning machine and an exhaust fan; the drying mechanism comprises an electric heating box.
Preferably, the oil brushing mechanism comprises an antirust oil tank and an oil brush, and the oil brush is arranged at the bottom of the antirust oil tank.
The invention has the technical effects and advantages that: compared with the prior art, the automatic iron core assembly line equipment provided by the invention has the following advantages:
the automatic packaging machine has the advantages that the breath function and the boxing function of products are added, all devices (including blanking from a punch, connecting the punch, automatically penetrating rivets, automatically pressing rivets, automatically feeding and dividing magnetic rings, automatically pressing and dividing the magnetic rings, automatically detecting, connecting a grinding machine, automatically deburring, automatically cleaning, automatically drying, automatically brushing anti-rust oil, automatically detecting defective products and automatically packaging machines) are comprehensively connected at present, high-tech and high-quality automatic assembly line operation is formed, manual labor force is greatly saved, the manufacturing cost is reduced, the production space is saved, the production efficiency and quality are improved, and high-quality assembly line operation is completed.
Drawings
FIG. 1 is a schematic structural diagram of an automatic iron core assembly line apparatus according to the present invention;
FIG. 2 is a schematic front view of the riveting mechanism of the present invention;
FIG. 3 is a schematic top view of the riveting mechanism of the present invention;
FIG. 4 is a schematic front view of the detecting mechanism of the present invention;
FIG. 5 is a schematic top view of the detecting mechanism of the present invention;
FIG. 6 is a schematic structural view of the sub-magnetic ring mounting device of the present invention;
FIG. 7 is a schematic top view of the sub-magnetic ring mounting device of the present invention;
FIG. 8 is a schematic structural view of the grinding machine mechanism of the present invention;
FIG. 9 is a schematic structural view of the deburring mechanism of the present invention;
FIG. 10 is a schematic structural diagram of the cleaning mechanism, the drying mechanism and the oil brushing mechanism of the present invention.
In the figure:
1. a feeding mechanism; 2. a punch mechanism; 3. a visual inspection moving mechanism;
4. a riveting mechanism; 41. a base; 42. an iron core conveying device; 43. a rivet conveying device; 44. a nail penetration device; 421. an iron core channel; 422. a first lifting cylinder; 423. a material pushing cylinder I; 424. a discharging cylinder;
5. a grinder mechanism; 501. a milling cutter suction disc; 502. a slide rail slider; 503. a servo motor; 504. milling cutters;
6. a deburring mechanism; 601. a motor; 602. a high-precision bearing; 603. a fixed seat; 604. a brush;
7. a cleaning mechanism; 701. oil and gas cleaning machines; 702. an exhaust fan;
8. a drying mechanism; 801. an electric heating box;
9. an oil brushing mechanism; 901. oil brushing;
10. a detection mechanism; 101. a fixing plate; 102. a second lifting cylinder; 103. fixing the vertical plate; 104. an insulating plate; 105. a stainless steel screw; 106. a nut; 107. a spring; 108. a feed cylinder; 109. fixing a bracket; 111. a material pushing cylinder; 112. a first sensor; 113. a second sensor; 114. a good product channel; 115. a defective product channel; 116. a fixed mount;
11. a sub-magnetic ring mounting device; 121. an upper magnetic ring track; 122. positioning the air cylinder; 123. a clamp block pull rod; 124. a lifting cylinder; 125. go up branch magnetic ring mould.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The specific embodiments described herein are merely illustrative of the invention and do not delimit the invention. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
The invention provides an automatic iron core assembly line device shown in figures 1-10, which comprises a feeding mechanism 1, a punch press mechanism 2 arranged at the downstream of the feeding mechanism 1, and a visual detection moving mechanism 3, a riveting mechanism 4, a grinding machine mechanism 5, a deburring mechanism 6, a cleaning mechanism 7, a drying mechanism 8, an oil brushing mechanism 9 and a packaging mechanism which are sequentially arranged behind the punch press mechanism 2; the visual detection moving mechanism 3, the riveting mechanism 4, the grinding machine mechanism 5, the deburring mechanism 6, the cleaning mechanism 7, the drying mechanism 8, the oil brushing mechanism 9 and the packaging mechanism are arranged in series through a conveyor belt; and the riveting mechanism is provided with a detection mechanism 10 and a sub-magnetic ring installation device 11.
With all equipment, contain from the punch press unloading, connect the punch press, automatic rivet pressing, automatic magnetic ring of dividing, automatic pressure divides the magnetic ring, automated inspection connects the grinding machine, automatic burring, self-cleaning, automatic drying, automatic rust-preventive oil brushing, automated inspection defective products machine, automatic packaging machine connects, forms the hi-tech, the automatic pipelining of high quality has saved the hand labor greatly, has reduced manufacturing cost, practices thrift the production space, has improved production efficiency and quality. High-quality flow production is completed. Greatly improves the production efficiency, reduces the labor intensity of workers, improves the product quality, reduces the production cost and the like.
The iron cores punched and overlapped by the high-speed punch fall into two conveying belts of the punch to be conveyed out and flow into the end working table to be blocked, when a vertical product is conveyed out, a rotary height limiting rod is arranged in the middle to block the vertical product, the rotary height limiting rod refers to a motor to drive a round brush to rotate, the vertical product falls when passing through, the product is guaranteed to be horizontally discharged out from the punch, the conveyed products are relatively disordered and inconsistent in direction, the direction of the product is visually detected, and the product is sucked into a conveying belt track of automatic equipment through a manipulator mechanism after the direction is detected.
The riveting mechanism 4 comprises a base 41, an iron core conveying device 42, a rivet conveying device 43 and a rivet penetrating device 44, wherein the side part of the base 41 is communicated with the iron core conveying device 42, the rivet conveying device 43 is arranged above the base 41, the rivet penetrating device 44 is arranged on the base 41, and the rivet penetrating device 44 is communicated with the rivet conveying device 43.
The iron core conveying device 42 comprises an iron core channel 421 and a first lifting cylinder 422, the iron core channel 421 is hinged to the base 41, and the lower end of the iron core channel 421 is provided with the first lifting cylinder 422 of the first lifting cylinder;
still including pushing away material cylinder 423 and ejection of compact cylinder 424, iron core passageway 421 ejection of compact tip is equipped with pushes away material cylinder and pushes away material cylinder 423, it pushes away material cylinder and pushes away material cylinder 423 lateral part and be equipped with ejection of compact cylinder 424 perpendicularly to push away the material cylinder, ejection of compact cylinder 424 orientation the drift bolt device 44. And the rivet conveying device 43 is communicated with the blowing device.
The product punched by the punch press is pushed into a stainless steel inclined plane track to slide down (the inclined plane track is movable, a mounting cylinder is arranged at the bottom, if automatic equipment at the back breaks down and needs to be shut down, a signal is fed back to the lifting cylinder at the bottom of the inclined plane track to lift the stainless steel track, redundant iron cores punched by the punch press are outwards flowed so as to avoid product accumulation), the product is slid into an automatic assembly line conveying belt, a conveyed product sensor senses the product and then is pushed into a rivet passing mold through the cylinder to be positioned, the rivet is vibrated down by a vibrating disc (because the rivet has oil and viscosity, when the rivet cannot naturally fall down, auxiliary gas is automatically blown down), the rivet falls down through a gas pipe and falls into a designated rivet conveying block, a rivet conveying block is pushed into the rivet passing mold through the cylinder, and the rivet is automatically passed through the cylinder, the product with the rivet is pushed out through the cylinder and pushed into the track for detecting the rivet.
The detection mechanism 10 comprises a fixed plate 101, a second lifting cylinder 102, a fixed vertical plate 103, an insulating plate 104, a stainless steel screw 105 and a nut 106, wherein the second lifting cylinder 102 is arranged at the lower end of the fixed plate 101, the lower end of the second lifting cylinder 102 is connected with the fixed vertical plate 103, the lower end of the fixed vertical plate 103 is connected with the insulating plate 104, the insulating plate 104 is provided with the vertically arranged stainless steel screw 105 corresponding to a rivet, the stainless steel screw 105 is sleeved with a spring 107, the upper end and the lower end of the stainless steel screw 105 are both screwed with the nut 106, the stainless steel screw 105 is electrified, and the spring 107 is arranged between the lower end of the stainless steel screw 105 and the insulating plate 104;
conveying the iron core product brushed with the rust preventive oil by a conveying belt, conveying the iron core product into a track of an iron core detecting machine, feeding the product back to a PLC control system by a sensor, pushing the iron core into a translational clamp by a material pushing cylinder, wherein the clamp is provided with a plurality of circularly working cylinders, feeding back the PLC control system when a cylinder magnetic switch in-place signal is bright, circularly translating the iron core product into a high-precision import detection pen station by the clamp through the translational cylinder, and simultaneously lowering down a fixed detection mechanism by a lifting cylinder for detection (the detection mechanism comprises a fixed seat, a lifting cylinder, a connecting rod, a movable plate, a slide rail slide block, a high-precision import sensor and the like), feeding back the product requirement data into the PLC control system through the set product requirement data during detection, displaying the product requirement data on a display screen, lifting the detection mechanism by the lifting cylinder, and feeding back the PLC control system when the cylinder magnetic switch in-place signal is bright, the iron core is circularly translated to the next step through the translation air cylinder (for example, when defective products are detected, the iron core is pushed to the next station to kick out the defective products through the air cylinder, and the qualified products can continuously pass through the translation air cylinder to ensure that all the products are qualified products, so that the production efficiency is improved), and the iron core is pushed to a conveying belt of an automatic packaging machine. Greatly reducing the time of the traditional detection in the past, reducing the labor intensity of workers, improving the production efficiency and the like.
Still include feed cylinder 108, fixed bolster 109, push away material cylinder 111, sensor 112, sensor two 113, non-defective products passageway 114 and defective products passageway 115, the side is equipped with to push away material cylinder 111 on the fixed bolster 109, it locates to push away material cylinder 111 mount 116 a lateral part, it locates to push away material cylinder 111 another lateral part of mount 116, feed cylinder 108 is perpendicular with pushing away material cylinder 111, be equipped with sensor 112 on the non-defective products passageway 114, be equipped with sensor two 113 on the non-defective products passageway 115.
The product with the rivet is pushed out by the cylinder and pushed into a track for detecting the rivet, the sensor senses the product, the detection mechanism for detecting the rivet leakage is simultaneously lowered by the lifting cylinder for detecting the rivet leakage (the detection mechanism comprises a fixed plate, the lifting cylinder, a fixed upright post, an insulating plate, a stainless steel screw rod and a nut), the plane of the stainless steel screw rod and the rivet surface are tightly attached together by the lifting and retracting functions of a spring (because the raw material rivets are different in length, the spring buffering is added), the detection is carried out in an electricity transmission mode when the stainless steel screw rod is attached to the rivet (because the rivet is made of a metal material, the electricity is conducted when the stainless steel screw rod is contacted with the rivet, whether the rivet exists or not is fed back into a PLC control system of the machine, the lifting cylinder lifts the detection mechanism up after the rivet is detected, and the product is pushed into the next step by the cylinder (for detecting that the rivet leakage belongs to a defective product, and (5) rejecting the product through the air cylinder. Such as: when the rivet is detected, the passage can be continued. The production efficiency is improved. ) And then the next step is carried out. Greatly reducing the time of the traditional detection in the past, reducing the labor intensity of workers, improving the production efficiency and the like.
The rivet pressing is mainly manufactured in two modes, wherein one mode A is riveting by a hydraulic oil cylinder and a screw rod mode. And the other B is riveting of a pneumatic pressure cylinder and riveting of equal-height screws. The working principle is as follows:
a, a first hydraulic cylinder riveting and screw mode: after the rivet is detected, the iron core product is pushed through the air cylinder and pushed into the rivet pressing rail. The sensor senses that an iron core product is fed back to the PLC control system, the iron core is automatically pushed into the riveting die through the positioning air cylinder, a magnetic switch in-place signal of the air cylinder is fed back to the PLC control system, the hydraulic oil pump is rotated through the motor to quickly pump oil into the steering iron block, the oil is quickly pumped into the oil cylinder through the conversion of the electromagnetic valve, the oil cylinder can lift up and down to work when the electromagnetic valve is converted, the movable plate (four corners of the movable plate are provided with the graphene copper sleeve which is wear-resistant and pressure-resistant and has long service life) of the riveting die is fixed on the movable plate of the riveting die frame, the upper riveting die and the lower riveting die are simultaneously lifted up and down through the lifting work of the oil cylinder, the oil cylinder is automatically riveted (for example, when the iron core product cannot be pushed up or does not have the iron core product, the magnetic switch sensor of the air cylinder feeds back into the PLC control system, the oil pressure cannot be riveted, and the standing horse gives a fault alarm, and protecting the mold. ) When the delay time of the PLC control system is in place when the pressure is sensed through the sensor after the pressure is finished, the quality of an iron core product is ensured, the upper die and the lower die are lifted by the oil cylinder, the limiting plate is arranged on the stand column when the oil cylinder is lifted in place, the iron core is prevented from being lifted to the plane due to the loosening of screws, inertia and the like, and the iron core can be pushed by the discharging air cylinder. (e.g., when the oil cylinder is not lifted to the proper position, the sensor signal is not lightened and fed back to the PLC control system), the oil cylinder cannot be lifted, the vertical horse carries out fault alarm prompt to ensure that each product is pressed to the proper position and the quality of an iron core product is ensured.) when the oil cylinder is lifted to the proper position, the oil cylinder is fed back to the PLC control system through sensor induction, and the discharge air cylinder pushes out the pressed iron core product (e.g., when the oil cylinder is not lifted to the proper position, the sensor signal is fed back to the PLC control system, the discharge air cylinder cannot be pushed, the vertical horse carries out fault alarm prompt to ensure that the air cylinder is not collided by the hydraulic oil cylinder and the service life of the air cylinder is ensured.)
The working principle of the riveting die is as follows: the riveting die is fixed on a movable plate of a riveting frame, the upper die and the lower die are simultaneously lifted and lowered through the lifting work of an oil cylinder, the upper die is started to descend firstly during riveting, the lower die also descends along with the upper die along with the descending of the upper die (the upper die and the lower die are based on the principle of the connection of a screw rod, the height of the screw rod is convenient to adjust), an upper die pressing block firstly touches an iron core product and presses the iron core product into a cavity of the lower die under the condition that the iron core product is subjected to resistance, (a lower die cavity is made into the same shape as the iron core product, the lower die cavity is cut by high-precision slow wire feeding equipment, a tungsten steel part is arranged in the lower die cavity, the tungsten steel is wear-resistant and pressure-resistant, the tungsten steel is ground again by a high-precision process grinding machine to ensure that the bottom plane of the pressed iron core product is within 1 wire and the iron core product is not deformed, the high precision and the high quality of the iron core product are perfected, an upper die and a movable mechanism part and a lower die fixing plate (1) is provided with an ejector rod and a spring, because the rivets on two sides of the iron core are raised by dozens of threads after rivet-pressing forming, the rivets are prevented from hanging in the inner hole of the lower die pressing block, the discharging air cylinder pushes the iron core product immovably, the raised rivets are ejected through the ejector rod and the spring to the plane of the pressing block, so that the iron core product can be pushed, the pressing needle backup plate hard material is fixed on the plate, 2, the middle part is made of alloy steel pressing needle and pressing needle backup plate hard material, a rubber spring is arranged at the position with a gap in the middle, 3, a movable pressing plate (a screw is also arranged on the pressing plate), 4, pressing block hard material, 5, pressing block fixing plate, 6, pressing block backing plate hard material, 7, pressing needle hard material is combined, the rubber springs of the upper die and the lower die are simultaneously extruded, the iron core product is pressed by the elasticity of the rubber springs, and meanwhile, gaps of several millimeters are reserved at the spring positions on two sides of the upper die and the lower die, go up the lower mould and move back when extrudeing simultaneously, move back on the plane of tucking backing plate, avoid pressing the rivet, will divide evenly with the rivet on the inside both sides of iron core product earlier), rethread oil pressure continues down the extrusion simultaneously, at this moment will leave several millimeters intervalve under the power of oil pressure and press die in the twinkling of an eye, the tucking that moves back simultaneously also follows down the extrusion in the twinkling of an eye, flatten the rivet, mould goes up the mould and rises the lower mould simultaneously through four screw rods after the riveting, the iron core product that will press simultaneously pulls up from the die cavity the inside, pull on the plane, the iron core product that will press through ejection of compact cylinder pushes away.
The sub-magnetic ring mounting device 11 comprises an upper sub-magnetic ring track 121, a positioning cylinder 122, a PLC control system, a clamping block pull rod 123, a lifting cylinder 124 and an upper sub-magnetic ring mold 125, wherein the lifting cylinder 124 and the positioning cylinder 122 are both connected with the PLC control system, the upper sub-magnetic ring track 121 is connected with the upper sub-magnetic ring mold 125, and the clamping block pull rod 123 is connected to the end of the positioning cylinder 122.
The product with the detected thickness is pushed by the cylinder and pushed into the upper magnetic ring track (note: the upper magnetic ring rotates 90 degrees and is implemented by a stainless steel knob into a track with 180 degrees, when the iron core passes through the stainless steel knob track, the iron core rotates along the stainless steel knob track, the sensor senses the product and feeds back to the PLC control system, the product is automatically positioned by the positioning cylinder, the in-place signal of the positioning cylinder is fed back to the PLC control system, (note: the automatic positioning working principle is that the cylinder is used as power, the left clamping block pull rod, the right clamping block pull rod and the wheel (the wheel is arranged in the clamping block pull rod) are simultaneously pulled down, the left clamping block and the right clamping block are simultaneously extruded forwards along the wheel to hold the iron core, the magnetic ring is vibrated by the vibration disc, the magnetic ring is conveyed to a designated position by the vibration disc, and is fed back to the PLC control system when the high-precision inlet optical fiber is mounted to sense the magnetic ring, automatically detecting whether a sub-magnetic ring exists or not (for example, when a sub-magnetic ring is detected to be missed, a machine stays at an original position, the next step of working is not continued, waiting is made for manual checking whether a vibrating disc is empty or not clamped and does not vibrate, a riveting ring die is protected, the sub-magnetic ring is prevented from being missed, and the product quality is enhanced), a lifting cylinder of the sub-magnetic ring lifts the sub-magnetic ring, when an in-place signal of the lifting cylinder is bright, the sub-magnetic ring is fed back to a PLC control system, the sub-magnetic ring is automatically pushed into an upper sub-magnetic ring die through the cylinder and is blocked by a specified limiting block, the in-place signal of the cylinder is fed back to the PLC control system, the sub-magnetic ring is automatically installed through the cylinder, the in-place signal of the cylinder is fed back to the PLC control system, and an iron core of the upper sub-magnetic ring is automatically pushed to the next step through a discharging cylinder. Greatly reducing the labor intensity of workers, improving the production efficiency and improving the product quality.
The grinding machine mechanism 5 comprises a milling cutter suction cup 501, a sliding rail sliding block 502 and a servo motor 503, a milling cutter 504 is installed at the end part of the servo motor 503, and the milling cutter suction cup 501 is installed on the sliding rail sliding block 502. The deburring mechanism 6 comprises a motor 601, a high-precision bearing 602, a fixed seat 603 and a hairbrush 604, the hairbrush 604 is rotatably connected to the fixed seat 603 through the high-precision bearing 602, and the motor 601 is in transmission connection with the hairbrush 604 through a transmission belt. The cleaning mechanism 7 comprises an oil and gas cleaning machine 701 and an exhaust fan 702; the drying mechanism 8 includes an electric heating box 801. The oil brushing mechanism 9 comprises an antirust oil tank and an oil brush 901, and the oil brush 901 is installed at the bottom of the antirust oil tank.
The iron core products are conveyed by the conveying belt and conveyed to a designated area, the sensors sense the products and feed back the products to the PLC control system, the iron cores are pressed into the clamps by the lifting cylinders, (the clamps have a plurality of parts to circulate) and are fed back to the PLC control system, the material pushing cylinders 14 push the clamps with the iron core products together to a position for detecting the iron core products, the iron core products are fed back to the PLC control system when in-place signals are bright, and whether the iron cores are in the clamps or not is sensed by the sensors, so that the products are arranged in each clamp. The iron core product is fed back to the PLC control system by the sensor, the fixture with the iron core product is pushed to a first procedure milling cutter sucker by the material pushing cylinder 1, the product is fed back to the PLC control system by the sensor, the iron core is sucked by the electromagnet, the fixture with the iron core product is slowly pushed into the milling cutter by the lead screw driven by the servo motor (note that a high-precision inlet slide rail slider is arranged below the milling cutter sucker, the durability and the precision are ensured), the milling cutter is rotated by the servo motor, the milling cutter is pushed while being pushed (note that a high-precision inlet bearing is arranged inside the milling cutter), during the milling process, milled broken foam is pumped by the exhaust fan, when the milling cutter is retreated after milling, the residual broken foam and the like which are not pumped are blown off by blowing, the fixture and the milled iron core product are simultaneously pushed to a second procedure sucker by the material pushing cylinder 2, the sensor senses that a product is fed back to a PLC control system, an iron core is sucked by an electromagnet, a screw rod is driven by a servo motor to slowly push a clamp provided with an iron core product into a milling cutter (note that a high-precision inlet slide rail slide block is arranged below a milling cutter sucker to ensure durability and high precision), the milling cutter is rotated by the servo motor, the milling cutter is pushed while being pushed (note that a high-precision inlet bearing is arranged inside the milling cutter), milled broken foam is pumped by an exhaust fan in the milling process, air is blown to blow away residual broken foam and other impurities which are not pumped when the milling cutter is retreated after being milled, the clamp and the milled iron core product are simultaneously pushed onto a grinding machine sucker of a third process by a material pushing cylinder 3, the sensor senses that the product is fed back to the PLC control system, the iron core is sucked by the electromagnet, the screw rod is driven by the servo motor to slowly push the clamp provided with the iron core product into a diamond grinding wheel grinding machine (note that a high-precision inlet slide rail slide block is arranged below the grinding machine sucker, ensure durable, the precision is high), rotate the diamond grinding wheel through servo motor, push away the limit and grind (note: be equipped with high accuracy import bearing inside), at the in-process of grinding, the broken foam that grinds out is given to take out by the air exhauster, blow off debris such as the broken foam that will remain not to take out when going back after the mill, push away on material cylinder 4 pushes away the fourth process grinding machine sucking disc with anchor clamps and good iron core product simultaneously, the sensor senses the product and feeds back to PLC control system, hold the iron core through the electro-magnet, drive the lead screw through servo motor and slowly push away the anchor clamps that are equipped with the iron core product in the diamond grinding wheel grinding machine (note: the high-precision inlet slide rail slide block is arranged below a grinding machine sucker, so that the grinding machine sucker is durable and high in precision, a diamond grinding wheel is rotated by a servo motor, the diamond grinding wheel is pushed and ground (the high-precision inlet bearing is arranged in the diamond grinding wheel), ground foam is pumped away by an exhaust fan in the grinding process, the diamond grinding wheel is blown away while being retreated after being ground, impurities such as residual foam and the like which are not pumped away are blown away, the clamp and a ground iron core product are simultaneously pushed onto a fifth procedure grinding machine sucker through a material pushing cylinder 5, a sensor senses that the product is fed back to a PLC control system, the iron core is sucked through an electromagnet, and the servo motor drives a screw rod to slowly push the clamp provided with the iron core product into the diamond grinding wheel grinding machine (the servo motor drives the screw rod to slowly push the clamp provided with the iron core product into the diamond grinding wheel grinding machine (the diamond grinding machine is noted: install high accuracy import slide rail slider below the grinding machine sucking disc, ensure durable, the precision is high), rotate diamond wheel through servo motor, push away the limit and grind (note: with a high precision inlet bearing mounted therein), in the grinding process, ground broken foam is pumped away by an exhaust fan, air is blown to blow away the residual impurities such as the broken foam and the like which are not pumped away when the ground material is returned after being ground, the fixture and the grinded iron core product are pushed to the square disc track through the material pushing cylinder 6, then the fixture and half of the grinded iron core product are pushed to the material pushing cylinder 8 through the material pushing cylinder 7 in a circulating manner, the fixture and the grinded iron core product are pushed to the sixth procedure grinding machine sucker through the material pushing cylinder 8, the sensor senses the product and feeds the product back to the PLC control system to suck the iron core through the electromagnet, the fixture with the iron core product is slowly pushed into the emery wheel grinding machine by the lead screw driven by the servo motor (note: the high-precision inlet slide rail slide block is arranged below a grinding machine sucker, so that the durability and high precision are ensured, a diamond grinding wheel is rotated by a servo motor, the diamond grinding wheel is pushed and ground (the high-precision inlet bearing is arranged in the diamond grinding wheel), in the grinding process, ground foam is pumped by an exhaust fan, when the diamond grinding wheel is retreated after being ground, air is blown to blow away impurities such as residual foam and the like which are not pumped away, the fixture and a ground iron core product are simultaneously pushed onto a seventh procedure grinding machine sucker through a material pushing cylinder 9, a sensor senses that the product is fed back to a PLC control system, the iron core is sucked through an electromagnet, and the servo motor drives a screw rod to slowly push the fixture with the iron core product into the diamond grinding wheel grinding machine (the reference: a high-precision inlet sliding rail sliding block is arranged below a grinding machine sucker, durability and high precision are ensured, a servo motor is used for rotating a carborundum wheel, the carborundum wheel is pushed while grinding (noted: a high-precision inlet bearing is arranged in the carborundum wheel), ground foam is pumped away by an exhaust fan in the grinding process, air is blown while the carborundum wheel is withdrawn after grinding, impurities such as residual non-pumped foam and the like are blown away, a clamp and a ground iron core product are simultaneously pushed onto a sucker of a grinding machine in an eighth procedure through a material pushing cylinder 10, a sensor senses that the product is fed back to a PLC control system, the iron core is sucked through an electromagnet, and the servo motor drives a screw rod to slowly push the clamp with the iron core product into the carborundum wheel grinding machine (noted: the high-precision inlet slide rail slide block is arranged below a grinding machine sucker, so that the grinding machine is durable and high in precision, a diamond grinding wheel is rotated by a servo motor, the diamond grinding wheel is pushed and ground (the high-precision inlet bearing is arranged in the diamond grinding wheel), broken foam ground out is pumped away by an exhaust fan in the grinding process, the broken foam which is not pumped away is blown away while being blown back after being ground, a clamp and a ground iron core product are simultaneously pushed onto a ninth-procedure grinding machine sucker through a material pushing cylinder 11, a sensor senses the product and feeds back the product to a PLC control system, the iron core is sucked by an electromagnet sucker, and the clamp with the iron core product is slowly pushed into the diamond grinding wheel grinding machine by the lead screw driven by the servo motor (the servo motor is noted: the high-precision inlet slide rail slide block is arranged below a grinding machine sucker, so that the grinding machine is durable and high in precision, a diamond grinding wheel is rotated by a servo motor, the diamond grinding wheel is pushed and ground (the high-precision inlet bearing is arranged in the diamond grinding wheel), in the grinding process, ground broken foam is pumped by an exhaust fan, when the diamond grinding wheel is moved back after being ground, the broken foam and other impurities which are not pumped are blown off while being blown, a clamp and a ground iron core product are simultaneously pushed onto a tenth procedure grinding machine sucker through a material pushing cylinder 12, the gas in the middle of the iron core product is ground, a sensor senses that the product is fed back to a PLC control system, the iron core is sucked by an electromagnet sucker, and the clamp provided with the iron core product is slowly pushed into the diamond grinding wheel grinding machine by a screw rod driven by the servo motor (the servo motor: a high-precision inlet slide rail slide block is arranged below a grinding machine sucker, so that durability and high precision are ensured, a diamond grinding wheel is rotated through a servo motor, the grinding is carried out while pushing (note that a high-precision inlet bearing is arranged in the grinding wheel), the grinded foam is pumped away by an exhaust fan in the grinding process, the air is blown to blow away the residual sundries such as the undrawn foam when the ground iron core product returns after being exhausted, the clamp and the grinded iron core are circularly pushed to the next discharging station through a material pushing cylinder 14, all the grinded finished products are ejected through a lifting cylinder, the iron core product is pushed out through a discharging cylinder and is pushed to a conveying belt to flow downwards, the traditional operation time is greatly shortened, the labor intensity of workers is reduced, the cost is reduced, the production efficiency is improved, and the like.
Will detect the iron core product through the conveyer belt and come, carry in automatic packaging machine's the track, the sensor senses the product and feeds back PLC control system, fall down the manipulator part through the lift cylinder, the rethread manipulator is cliied the iron core, cylinder magnetic switch feeds back PLC control system when target in place signal is bright, rethread servo motor drive lead screw rotates (manipulator mechanism installs on the lead screw) and delivers to the packing box with the iron core product in, the case is two-layer totally, automatic lid one deck film paper is on the iron core product after the one deck is adorned in the circulation, scratch when preventing to put second floor iron core product, two-layer iron core product has been adorned the back, the conveyer belt flows the iron core of adorning on next step, the manual work is taken out just. Meanwhile, the empty packaging box also circulates to the iron core product area. (working principle of empty packing boxes: a worker puts a stack of empty packing boxes at a designated position, the second empty box is propped by 4 cylinders at two sides, the first empty box falls into a conveying belt and is conveyed in the past.), time of traditional detection is greatly shortened, labor intensity of the worker is reduced, production efficiency is improved, and the like.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (10)
1. Automatic assembly line equipment of iron core, be in including feed mechanism (1) and setting punch press mechanism (2) of feed mechanism (1) low reaches, its characterized in that:
the automatic oil-brushing machine also comprises a visual detection moving mechanism (3), a riveting mechanism (4), a grinding machine mechanism (5), a deburring mechanism (6), a cleaning mechanism (7), a drying mechanism (8), an oil brushing mechanism (9) and a packaging mechanism which are sequentially arranged behind the punch mechanism (2);
the visual detection moving mechanism (3), the riveting mechanism (4), the grinding machine mechanism (5), the deburring mechanism (6), the cleaning mechanism (7), the drying mechanism (8), the oil brushing mechanism (9) and the packaging mechanism are arranged in series through a conveying belt;
and the riveting mechanism is provided with a detection mechanism (10) and a sub-magnetic ring installation device (11).
2. The automatic assembly line equipment for iron cores of claim 1, wherein: riveting mechanism (4) include base (41), iron core conveyor (42), rivet conveyor (43) and drift bolt device (44), base (41) lateral part intercommunication iron core conveyor (42), base (41) top is equipped with rivet conveyor (43), drift bolt device (44) are located on base (41), just drift bolt device (44) intercommunication rivet conveyor (43).
3. The automatic assembly line equipment of iron cores of claim 2, characterized in that: the iron core conveying device (42) comprises an iron core channel (421) and a first lifting cylinder (422), the iron core channel (421) is hinged to the base (41), and the lower end of the iron core channel (421) is provided with the first lifting cylinder (422);
still including pushing away material cylinder (423) and ejection of compact cylinder (424), iron core passageway (421) ejection of compact tip is equipped with and pushes away material cylinder and push away material cylinder (423), it pushes away material cylinder and pushes away material cylinder (423) lateral part and is equipped with ejection of compact cylinder (424) perpendicularly to push away material cylinder, ejection of compact cylinder (424) orientation drift device (44).
4. The automatic assembly line equipment of iron cores of claim 3, characterized in that: the rivet conveying device further comprises a blowing device, and the blowing device is communicated with the rivet conveying device (43).
5. The automatic assembly line equipment of iron cores of claim 4, characterized in that: the detection mechanism (10) comprises a fixed plate (101), a second lifting cylinder (102), a fixed vertical plate (103), an insulating plate (104), a stainless steel screw (105) and a nut (106), wherein the second lifting cylinder (102) is arranged at the lower end of the fixed plate (101), the lower end of the second lifting cylinder (102) is connected with the fixed vertical plate (103), the lower end of the fixed vertical plate (103) is connected with the insulating plate (104), the insulating plate (104) is provided with the vertically arranged stainless steel screw (105) corresponding to a rivet, the stainless steel screw (105) is sleeved with a spring (107), the nut (106) is screwed at the upper end and the lower end of the stainless steel screw (105), the stainless steel screw (105) is electrified, and the spring (107) is arranged between the lower end of the stainless steel screw (105) and the insulating plate (104);
still include feeding cylinder (108), fixed bolster (109), push away material cylinder (111), sensor (112), sensor two (113), non-defective products passageway (114) and defective products passageway (115), the side is equipped with on fixed bolster (109) and pushes away material cylinder (111), it locates to push away material cylinder (111) mount (116) a lateral part, it locates to push away material cylinder (111) mount (116) another lateral part, feeding cylinder (108) are perpendicular with pushing away material cylinder (111), be equipped with sensor one (112) on non-defective products passageway (114), be equipped with sensor two (113) on the defective products passageway (115).
6. The automatic assembly line equipment for iron cores of claim 5, wherein: the sub-magnetic ring mounting device (11) comprises an upper sub-magnetic ring track (121), a positioning air cylinder (122), a PLC control system, a clamping block pull rod (123), a lifting air cylinder (124) and an upper sub-magnetic ring mold (125), wherein the lifting air cylinder (124) and the positioning air cylinder (122) are connected with the PLC control system, the upper sub-magnetic ring track (121) is connected with the upper sub-magnetic ring mold (125), and the clamping block pull rod (123) is connected to the end portion of the positioning air cylinder (122).
7. The automatic assembly line equipment of iron cores of claim 6, characterized in that: grinding machine mechanism (5) include milling cutter sucking disc (501), slide rail slider (502), servo motor (503), milling cutter (504) are installed to servo motor (503) tip, milling cutter sucking disc (501) are installed on slide rail slider (502).
8. The automatic assembly line equipment of iron cores of claim 7, characterized in that: the deburring mechanism (6) comprises a motor (601), a high-precision bearing (602), a fixing seat (603) and a brush (604), wherein the brush (604) is rotatably connected to the fixing seat (603) through the high-precision bearing (602), and the motor (601) is in transmission connection with the brush (604) through a transmission belt.
9. The automatic assembly line equipment of iron cores of claim 8, characterized in that: the cleaning mechanism (7) comprises an oil and gas cleaning machine (701) and an exhaust fan (702);
the drying mechanism (8) comprises an electric heating box (801).
10. The automatic assembly line equipment of iron cores of claim 9, characterized in that: the oil brushing mechanism (9) comprises an antirust oil tank and an oil brush (901), and the oil brush (901) is installed at the bottom of the antirust oil tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210421104.4A CN114589514A (en) | 2022-04-20 | 2022-04-20 | Automatic assembly line equipment of iron core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210421104.4A CN114589514A (en) | 2022-04-20 | 2022-04-20 | Automatic assembly line equipment of iron core |
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| CN114589514A true CN114589514A (en) | 2022-06-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210421104.4A Pending CN114589514A (en) | 2022-04-20 | 2022-04-20 | Automatic assembly line equipment of iron core |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115446602A (en) * | 2022-09-01 | 2022-12-09 | 宝顿电子机械股份有限公司 | Automatic production line for continuous forming of pipe ends of oil filling pipelines |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115446602B (en) * | 2022-09-01 | 2024-04-16 | 宝顿电子机械股份有限公司 | Automatic production line for continuous molding of pipe ends of oil filling pipelines |
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