CN107671220B - High-efficiency full-automatic hot forging manufacturing system - Google Patents
High-efficiency full-automatic hot forging manufacturing system Download PDFInfo
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- CN107671220B CN107671220B CN201710971443.9A CN201710971443A CN107671220B CN 107671220 B CN107671220 B CN 107671220B CN 201710971443 A CN201710971443 A CN 201710971443A CN 107671220 B CN107671220 B CN 107671220B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000009861 automatic hot forging Methods 0.000 title claims abstract description 14
- 238000001816 cooling Methods 0.000 claims abstract description 62
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 238000005242 forging Methods 0.000 claims abstract description 45
- 239000002699 waste material Substances 0.000 claims abstract description 21
- 230000009194 climbing Effects 0.000 claims description 33
- 238000007599 discharging Methods 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 12
- 238000005303 weighing Methods 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 20
- 230000008569 process Effects 0.000 abstract description 17
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 238000010438 heat treatment Methods 0.000 description 12
- 230000000903 blocking effect Effects 0.000 description 7
- 230000007306 turnover Effects 0.000 description 7
- 238000012545 processing Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 238000004321 preservation Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention relates to a hot forging system, in particular to a high-efficiency full-automatic hot forging manufacturing system. The method mainly solves the technical problems that in the prior art, the degree of automation is not high when a workpiece is machined by a hot forging process, whether the workpiece is waste or not cannot be judged automatically, faults occur easily in the forging process, the operation and treatment precision of the workpiece are poor, the quality precision of produced products is not high, the energy consumption of the whole process is large, the production cost is high and the like. The invention comprises a hot forging furnace, wherein a discharge conveyor is arranged at the outlet of the hot forging furnace, the outlet of the discharge conveyor is connected with a press machine through a first manipulator, an ink-jet mechanism is arranged at the press machine and connected to a swivel mount mechanism, the press machine is connected with a cooling conveyor through a second manipulator, and the hot forging furnace, the discharge conveyor, the first manipulator, the press machine, the ink-jet mechanism, the swivel mount mechanism, the second manipulator and the cooling conveyor are all connected with a numerical control mechanism through lines.
Description
Technical Field
The invention relates to a hot forging system, in particular to a high-efficiency full-automatic hot forging manufacturing system.
Background
The flange type constant velocity universal joint is a constant velocity universal joint which is mounted by adopting a flange plate with bolt holes, and can connect two shafts with included angles between the shafts or with a change in mutual positions, and enable the two shafts to transmit power at the same angular speed. The universal joint is used as an important element for transmitting torque in an automobile transmission system, and the manufacturing process and the product quality influence the reliability and the stability of the transmission system assembly to a certain extent. The Chinese patent discloses a forging process (publication No. CN 106623709A) of a high-temperature corrosion-resistant flange forging, which adopts a repeated forging process according to the material of the forging, and the raw materials are placed into an electric furnace for heating treatment for a time period, wherein the specific process steps are as follows: (1) primary forging: heating the raw materials in an electric furnace for 40 minutes at the temperature of 350-450 ℃ in the first time period; heating to 350-450 ℃ in the second time period, and preserving heat for 1 hour; heating to 900-1000 ℃ in the third time period, wherein the heating time is 55 minutes; the fourth time period is 900-1000 ℃, and the temperature is kept for 1 hour; heating to 1200-1400 ℃ in a fifth time period, and heating for 40 minutes; the sixth time period is 1200-1400 ℃, the forging is carried out after heat preservation for 3 hours, and the forging is terminated when the temperature of the workpiece is reduced from 1200-1400 ℃ to 1100-1200 ℃ in the forging process; (2) forging for a plurality of times: the workpiece is returned to the furnace for heating, the heating process is the same as the primary forging heating process, and the workpiece is discharged from the furnace for forging for a plurality of times after the workpiece is subjected to heat preservation for 3 hours at the temperature of 1200-1400 ℃. However, the process method has low automation degree when processing the workpiece, cannot automatically judge whether the workpiece is waste, is easy to fail in the forging process, has poor operation and processing precision of the workpiece, has low quality precision of the produced product, and has higher energy consumption and higher production cost in the whole process.
Disclosure of Invention
The invention provides a high-efficiency full-automatic hot forging manufacturing system, which mainly solves the technical problems that in the prior art, the automation degree of a hot forging process is not high when a workpiece is processed, whether the workpiece is waste or not cannot be judged automatically, faults are easy to occur in the forging process, the operation and processing precision of the workpiece are poor, the quality and the precision of a produced product are not high, the energy consumption of the whole process is high, the production cost is high and the like.
The technical problems of the invention are mainly solved by the following technical proposal:
the invention discloses a high-efficiency full-automatic hot forging manufacturing system, which comprises a hot forging furnace, wherein a discharge conveyor is arranged at the outlet of the hot forging furnace, a press is connected to the outlet of the discharge conveyor through a first manipulator, an ink-jet mechanism is arranged at the press, the ink-jet mechanism is connected to a swivel mount mechanism, a cooling conveyor is connected to the press through a second manipulator, and a numerical control mechanism is connected to the hot forging furnace, the discharge conveyor, the first manipulator, the press, the ink-jet mechanism, the swivel mount mechanism, the second manipulator and the cooling conveyor through lines. After the hot forging furnace finishes hot forging of the workpiece, the workpiece is removed through screening of a discharging conveyor, then the workpiece is conveyed to a press machine by a first manipulator to be punched into a shape, and then the workpiece is moved to a cooling conveyor for conveying by a second manipulator. The inlet and outlet of the press can be provided with a punch, so that the workpiece can be further processed, the processing precision is improved, and the workpiece can be placed into the punch through a manipulator.
Preferably, the discharging conveyor comprises a discharging support, the discharging support is connected with a discharging chain conveyor through a conveyor base, a pushing block is arranged at the front end of the discharging chain conveyor and connected with a pushing oil cylinder, a slideway is arranged in the pushing direction of the pushing block, a turnover guide sleeve is arranged at the lower end of the slideway, a turnover cylinder is connected with the guide sleeve, and a workpiece falls into the guide sleeve. Both sides of the discharging chain conveyor are provided with baffle plates, after the workpiece from the hot forging furnace is conveyed to the front end through the discharging chain conveyor, the pushing cylinder can be automatically started, the pushing block transversely pushes the workpiece into the slideway, the workpiece can slide down to the guide sleeve, the guide sleeve can incline to face the slideway after being driven by the overturning cylinder, the workpiece can enter the guide sleeve, the guide sleeve is overturned to be in an upright state, and the upright workpiece can be clamped by the first manipulator.
Preferably, a temperature sensor is arranged in front of the slide way, a waste slide way is arranged on one side of the lifting column, and the temperature sensor is connected with the numerical control mechanism through a circuit. When the temperature sensor senses that the temperature of the workpiece is lower and cannot reach the forging temperature, after the waste slides down along the slideway, the guide sleeve does not overturn, and the waste can be blocked to the waste slideway.
Preferably, a material blocking rod is arranged in front of the pushing block and connected to the material blocking cylinder, and a turnover adjustable limiting mechanism is arranged in front of the slideway. The material blocking rod can block the workpiece to be positioned at the position of the pushing block. The material blocking cylinder can drive the material blocking rod to lift, so that the height of different workpieces is adapted. The turnover adjustable limiting mechanism can be a screw, and can be lifted according to the shape of the workpiece, so that workpieces with different specifications can be guaranteed to be turned.
Preferably, the first manipulator and the second manipulator are both provided with clamping jaw mechanisms, each clamping jaw mechanism comprises a robot connecting plate, each robot connecting plate is fixedly provided with a clamping jaw seat, the front ends of the clamping jaw seats are connected with clamping jaws through a pair of clamping jaw connecting rods, the front ends of the clamping jaws are hook bodies, the middle parts of the clamping jaws are inwards protruded with triangular protruding blocks, and the rear ends of the clamping jaws are provided with positioning inclined planes. The pair of hook bodies at the front ends of the clamping jaws can form two sections of circular arcs, so that a larger workpiece can be clamped. The convex blocks at the middle and rear sections of the clamping jaw and the positioning inclined plane form two sections of smaller bending surfaces, so that smaller workpieces can be clamped. The outer surfaces of the hook body and the positioning inclined plane are provided with knurled layers or wire netting layers, so that the friction force between the manipulator and the workpiece can be increased.
Preferably, the ink-jet mechanism comprises an ink-jet seat, a pipeline and a spray head are arranged on the ink-jet seat, the ink-jet seat is connected to a sliding plate through an L-shaped piece, and the sliding plate is connected to a pair of guide rails in a sliding manner; the swivel mount mechanism comprises a swivel mount connected with the guide rail, the swivel mount is connected with the inkjet rack through a shaft, the shaft is hinged with a supporting column, the supporting column is connected with the inkjet rack through a fixing plate, and a connecting rod is connected on the fixing plate. The sliding plate can slide on the guide rail, so that the spray head can stretch and retract, and the spraying requirements of different positions of the workpiece are met. The swivel mount can rotate to can make the shower nozzle go up and down.
Preferably, the cooling conveyor comprises a cooling bracket, a cooling chain conveyor is arranged on the cooling bracket, a temperature detection sensor is arranged at the inlet of the cooling chain conveyor, a closed air duct is arranged above the cooling chain conveyor, a plurality of fans are arranged on the air duct, and the temperature detection sensor and the fans are connected with the numerical control mechanism through circuits. The work piece that the press came out can directly carry on the cooling chain conveyer, and the fan can directly carry out cooling treatment to the work piece, and temperature detection sensor can automatically regulated fan's rotational speed through the temperature of monitoring work piece, guarantees the cooling of work piece like this, and the work piece directly carries out the forced air cooling, can remove this process of annealing from. The air duct is divided into 4 areas in turn, wherein the temperature of the first area is 400-500 ℃, the temperature of the second area is 300-350 ℃, the temperature of the third area is 200-300 ℃, and the temperature of the fourth area is 80-150 ℃.
Preferably, the two sides of the cooling chain conveyor are provided with side baffles, the inner wall of the air duct is provided with a plurality of main cooling fins which are obliquely arranged, the included angle between each cooling fin and the horizontal direction is 35-38 degrees, the lower part of each main cooling fin is provided with a plurality of circular arc-shaped secondary cooling fins, and the main cooling fins and the secondary cooling fins are mutually staggered. The main cooling fin can guide the air quantity to the workpiece, when the angle of the air quantity is vertical, the cooling amplitude is large, so that the heat preservation effect on the workpiece is poor, and the workpiece can be supercooled. When the air quantity is straight, the cooling amplitude is insufficient, and the workpiece is unevenly cooled, so that 35-38 degrees are set as the optimal angle. Meanwhile, the arc-shaped secondary radiating fins are arranged to guide the air quantity to reversely blow to the rear part of the workpiece in the running direction, so that the workpiece is cooled uniformly in the front-rear direction.
Preferably, the inlet of the hot forging furnace is sequentially provided with an automatic feeder, a climbing machine and a sawing machine, the climbing machine comprises a climbing support, the climbing support is provided with climbing chain conveyors which are obliquely arranged, pushing plates are uniformly distributed on the climbing chain conveyors, and the lower ends of the climbing chain conveyors are provided with receiving plates. Hot forging furnaces are generally of a high height and therefore require the provision of a climbing machine, with which the work pieces can be separated and ordered by means of pusher plates on a climbing chain conveyor.
Preferably, a weighing sensor is arranged below the receiving plate, a blanking notch is arranged on one side of the lower end of the climbing chain conveyor, a waste pushing oil cylinder is arranged on the other side of the lower end of the climbing chain conveyor, and the weighing sensor and the waste pushing oil cylinder are connected with a numerical control mechanism through a circuit. When the weighing sensor senses that the sawed material does not accord with the set value, the waste material pushing oil cylinder is started, and the workpiece can be pushed off from the blanking notch.
Therefore, the hot forging process disclosed by the invention has the advantages that the degree of automation is higher when a workpiece is processed, whether the workpiece is waste or not can be automatically judged in the whole process, manual operation is not needed, faults are not easy to occur in the forging process, the operation and treatment precision of the workpiece are better, the quality precision of the produced product is higher, the energy consumption of the whole process is less, the production steps are simplified, and the production cost is lower.
Drawings
FIG. 1 is a schematic illustration of a construction of the present invention;
FIG. 2 is a schematic diagram of a hot forging furnace, a discharge conveyor and a press according to the present invention;
FIG. 3 is a schematic view of the structure of the press, ink jet mechanism, and cooling conveyor of the present invention;
FIG. 4 is a schematic view of a construction of the outfeed conveyor of the present invention;
FIG. 5 is a schematic view of another orientation of the outfeed conveyor of the present invention;
FIG. 6 is a schematic view of a jaw mechanism of the present invention;
FIG. 7 is a schematic view of an ink jet mechanism of the present invention;
FIG. 8 is a schematic view of a cooling conveyor according to the present invention;
FIG. 9 is a schematic diagram of the internal structure of the air duct of the cooling conveyor of the present invention;
FIG. 10 is a schematic view of the structure of the climbing machine of the present invention;
fig. 11 is a schematic structural view of the waste pushing cylinder of the present invention.
Parts, parts and numbers in the figures: the hot forging furnace 1, the discharging conveyor 2, the first manipulator 3, the press 4, the ink jet mechanism 5, the swivel mount mechanism 6, the second manipulator 7, the cooling conveyor 8, the discharging bracket 9, the conveyor base 10, the discharging chain conveyor 11, the pushing block 12, the pushing cylinder 13, the slideway 14, the workpiece 15, the overturning cylinder 16, the guide sleeve 17, the temperature sensor 18, the waste slideway 19, the retaining rod 20, the retaining cylinder 21, the overturning adjustable limiting mechanism 22, the robot connecting plate 23, the clamping jaw seat 24, the clamping jaw connecting rod 25, the clamping jaw 26, the bump 27, the positioning inclined plane 28, the ink jet seat 29, the spray head 30, the L-shaped piece 31, the sliding plate 32, the guide rail 33, the swivel mount 34, the shaft 35, the ink jet rack 36, the supporting column 37, the fixing plate 38, the connecting rod 39, the cooling bracket 40, the cooling chain conveyor 41, the temperature detection sensor 42, the baffle 43, the air duct 44, the blower 45, the side baffle 46, the main cooling fin 47, the secondary cooling fin 48, the automatic feeder 49, the climbing machine 50, the sawing machine 51, the climbing bracket 52, the blanking conveyor 53, the pushing plate 54, the punching machine 58, the weighing sensor notch 57, the punching machine and the inductor 57.
Detailed Description
The technical scheme of the invention is further specifically described below through examples and with reference to the accompanying drawings.
Examples: the high-efficiency full-automatic hot forging manufacturing system comprises a hot forging furnace 1, a discharging conveyor 2 arranged at the outlet of the hot forging furnace, a press 4 connected with the outlet of the discharging conveyor through a first manipulator 3, an ink-jet mechanism 5 arranged at the press, a punch 59 arranged at the workpiece inlet and outlet of the press, a rotary seat mechanism 6 connected with the ink-jet mechanism, a cooling conveyor 8 connected with the press through a second manipulator 7, and a numerical control mechanism connected with the hot forging furnace, the discharging conveyor, the first manipulator, the press, the ink-jet mechanism, the rotary seat mechanism, the second manipulator and the cooling conveyor through lines. As shown in fig. 4 and 5, the discharging conveyor comprises a discharging bracket 9, a discharging chain conveyor 11 is connected to the discharging bracket through a conveyor base 10, baffles 43 are arranged on two sides of the discharging chain conveyor, a pushing block 12 is arranged at the front end of the discharging chain conveyor, a pushing cylinder 13 is connected to the pushing block, a slide way 14 is arranged in the pushing direction of the pushing block, a turnover guide sleeve 17 is arranged at the lower end of the slide way, a turnover cylinder 16 is connected to the guide sleeve, and a workpiece 15 falls into the guide sleeve 17. A temperature sensor 18 is arranged in front of the slideway 14, a waste slideway 19 is arranged on one side of the lifting column, and the temperature sensor is connected with the numerical control mechanism through a circuit. The front of the pushing block is provided with a material blocking rod 20 which is connected to a material blocking cylinder 21, and the front of the slideway 14 is provided with a turnover adjustable limiting mechanism 22. As shown in fig. 6, the first manipulator 3 and the second manipulator 7 are provided with clamping jaw mechanisms, each clamping jaw mechanism comprises a robot connecting plate 23, a clamping jaw seat 24 is fixed on the robot connecting plate, the front ends of the clamping jaw seats are connected with clamping jaws 26 through a pair of clamping jaw connecting rods 25, the front ends of the clamping jaws are hook bodies, triangular protruding blocks 27 protrude inwards from the middle parts of the clamping jaws, and positioning inclined planes 28 are arranged at the rear ends of the clamping jaws. Referring to fig. 7, the ink-jet mechanism 5 includes an ink-jet seat 29 having a pipe and a nozzle 30, the ink-jet seat is connected to a slide plate 32 via an L-shaped member 31, and the slide plate is slidably connected to a pair of guide rails 33; the swivel mount mechanism 6 comprises a swivel mount 34 connected with a guide rail, the swivel mount is connected with an inkjet rack 36 through a shaft 35, the shaft is hinged with a support column 37, the support column is connected with the inkjet rack through a fixed plate 38, and a connecting rod 39 is connected on the fixed plate. As shown in fig. 8, the cooling conveyor 8 includes a cooling bracket 40, a cooling chain conveyor 41 is disposed on the cooling bracket, a temperature detection sensor 42 is disposed at an inlet of the cooling chain conveyor, a closed air duct 44 is disposed above the cooling chain conveyor, and 4 fans 45 are disposed on the air duct and connected with the numerical control mechanism through a circuit. As shown in fig. 9, side baffles 46 are disposed on both sides of the cooling chain conveyor 41, a plurality of main cooling fins 47 are disposed on the inner wall of the air duct 44 in an inclined arrangement, the included angle between the cooling fins and the horizontal direction is 37 °, and a plurality of circular arc-shaped sub cooling fins 48 are disposed below the main cooling fins and are staggered with each other. As shown in fig. 10, an automatic feeder 49, a climbing machine 50 and a sawing machine 51 are sequentially arranged at the inlet of the hot forging furnace 1, the climbing machine comprises a climbing support 52, a climbing chain conveyor 53 which is obliquely arranged is arranged on the climbing support, push plates 54 are uniformly distributed on the climbing chain conveyor, and a receiving plate 55 is arranged at the lower end of the climbing chain conveyor. As shown in fig. 11, a weighing sensor 56 is arranged below the receiving plate 55, a blanking notch 57 is arranged on one side of the lower end of the climbing chain conveyor, a waste pushing oil cylinder 58 is arranged on the other side of the lower end of the climbing chain conveyor, and the weighing sensor and the waste pushing oil cylinder are connected with a numerical control mechanism through a circuit.
In use, the sawing machine 51 saw cuts metal bar stock, then the metal bar stock is transported to the automatic feeder 49 by the climbing machine 50, and the workpiece is sent into the hot forging furnace 1 by the automatic feeder for heat treatment. The workpiece after heat treatment enters the discharge chain conveyor 11 of the discharge conveyor 2 after exiting the hot forging furnace, the workpiece 15 is pushed down onto the slide way 14 by the push block 12, the workpiece is overturned under the action of the overturned adjustable limiting mechanism 22 and the guide sleeve 17, and the waste with the temperature lower than the set value is discharged through the waste slide way 19. The first manipulator 3 clamps and sends qualified workpieces to the press 4 for forging and pressing, meanwhile, the ink-jet mechanism 5 stretches out to spray the workpieces, the forged workpieces are transported to the cooling conveyor 8 by the second manipulator 7, and the workpieces are cooled by the fan 45 in the air duct 44, so that the workpieces reach a set temperature after being discharged.
The above embodiments are merely examples of the present invention, but the present invention is not limited thereto, and any changes or modifications made by those skilled in the art are included in the scope of the present invention.
Claims (7)
1. The high-efficiency full-automatic hot forging manufacturing system comprises a hot forging furnace (1) and is characterized in that a discharging conveyor (2) is arranged at the outlet of the hot forging furnace (1), a press (4) is connected to the outlet of the discharging conveyor through a first manipulator (3), an ink-jet mechanism (5) is arranged at the press, the ink-jet mechanism is connected to a swivel mount mechanism (6), a cooling conveyor (8) is connected to the press through a second manipulator (7), and the hot forging furnace, the discharging conveyor, the first manipulator, the press, the ink-jet mechanism, the swivel mount mechanism, the second manipulator and the cooling conveyor are all connected with a numerical control mechanism through lines; the utility model provides a discharging conveyor (2) including ejection of compact support (9), be connected with ejection of compact chain conveyer (11) through conveyer frame (10) on the ejection of compact support, the front end of ejection of compact chain conveyer is equipped with ejector pad (12), the ejector pad is connected with ejector pad hydro-cylinder (13), ejector pad's promotion direction department is equipped with slide (14), slide's lower extreme is equipped with uide bushing (17) that can overturn, the uide bushing is connected with upset cylinder (16), work piece (15) fall in uide bushing (17), slide (14) the place ahead be equipped with temperature sensor (18), one side of lift post is equipped with waste slide (19), temperature sensor passes through line connection numerical control mechanism, ejector pad (12) the place ahead be equipped with fender material pole (20), the fender material pole is connected on fender material cylinder (21), slide (14) the place ahead is equipped with upset adjustable stop mechanism (22).
2. The high-efficiency full-automatic hot forging manufacturing system according to claim 1, wherein the first manipulator (3) and the second manipulator (7) are both provided with clamping jaw mechanisms, each clamping jaw mechanism comprises a robot connecting plate (23), each robot connecting plate is fixedly provided with a clamping jaw seat (24), the front ends of the clamping jaw seats are connected with clamping jaws (26) through a pair of clamping jaw connecting rods (25), the front ends of the clamping jaws are hook bodies, the middle parts of the clamping jaws are internally protruded with triangular protruding blocks (27), and the rear ends of the clamping jaws are provided with positioning inclined planes (28).
3. The high-efficiency full-automatic hot forging manufacturing system as recited in claim 1, wherein the ink-jet mechanism (5) comprises an ink-jet seat (29) provided with a pipeline and a nozzle (30), the ink-jet seat is connected to a slide plate (32) through an L-shaped member (31), and the slide plate is slidably connected to a pair of guide rails (33); the swivel mount mechanism (6) comprises a swivel mount (34) connected with the guide rail, the swivel mount is connected with the inkjet rack (36) through a shaft (35), the shaft is hinged with a support column (37), the support column is connected with the inkjet rack through a fixing plate (38), and a connecting rod (39) is connected on the fixing plate.
4. The high-efficiency full-automatic hot forging manufacturing system according to claim 1, wherein the cooling conveyor (8) comprises a cooling bracket (40), a cooling chain conveyor (41) is arranged on the cooling bracket, a temperature detection sensor (42) is arranged at an inlet of the cooling chain conveyor, a closed air duct (44) is arranged above the cooling chain conveyor, a plurality of fans (45) are arranged on the air duct, and the temperature detection sensor and the fans are connected with the numerical control mechanism through circuits.
5. The high-efficiency full-automatic hot forging manufacturing system as recited in claim 4, wherein side baffles (46) are arranged on two sides of the cooling chain conveyor (41), a plurality of main cooling fins (47) which are obliquely arranged are arranged on the inner wall of the air duct (44), an included angle between each cooling fin and the horizontal direction is 35-38 degrees, a plurality of circular arc-shaped secondary cooling fins (48) are arranged below the main cooling fins, and the main cooling fins and the secondary cooling fins are mutually staggered.
6. The high-efficiency full-automatic hot forging manufacturing system according to claim 1, wherein an automatic feeder (49), a climbing machine (50) and a sawing machine (51) are sequentially arranged at the inlet of the hot forging furnace (1), the climbing machine comprises a climbing support (52), a climbing chain conveyor (53) which is obliquely arranged is arranged on the climbing support, pushing plates (54) are uniformly distributed on the climbing chain conveyor, and a receiving plate (55) is arranged at the lower end of the climbing chain conveyor.
7. The high-efficiency full-automatic hot forging manufacturing system as recited in claim 6, wherein a weighing sensor (56) is arranged below the receiving plate (55), a blanking notch (57) is arranged on one side of the lower end of the climbing chain conveyor (53), a waste pushing oil cylinder (58) is arranged on the other side of the lower end of the climbing chain conveyor, and the weighing sensor and the waste pushing oil cylinder are connected with the numerical control mechanism through lines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710971443.9A CN107671220B (en) | 2017-10-18 | 2017-10-18 | High-efficiency full-automatic hot forging manufacturing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710971443.9A CN107671220B (en) | 2017-10-18 | 2017-10-18 | High-efficiency full-automatic hot forging manufacturing system |
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| Publication Number | Publication Date |
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| CN107671220A CN107671220A (en) | 2018-02-09 |
| CN107671220B true CN107671220B (en) | 2024-03-15 |
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| CN111135971B (en) * | 2019-12-20 | 2021-04-20 | 淄博鲁蒙金属科技有限公司 | Graphite spraying device for warm forging operation and using method thereof |
| CN111774513A (en) * | 2020-07-21 | 2020-10-16 | 浙江万鼎精密科技股份有限公司 | Forging process of double-deep blind hole automobile hub flange multi-ejection single-circulation structure |
| CN113523117A (en) * | 2021-08-25 | 2021-10-22 | 浙江斯特隆科技有限公司 | Copper bar hot forging and hot stamping rapid processing device and method |
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| CN205147205U (en) * | 2015-12-03 | 2016-04-13 | 黄俊斌 | Forging device can overturn |
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| CN207615596U (en) * | 2017-10-18 | 2018-07-17 | 浙江丰诚智能科技有限公司 | A kind of high efficiency full-automatic heat forging manufacture system |
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