CN203695856U - Forging process line using intelligent robots - Google Patents
Forging process line using intelligent robots Download PDFInfo
- Publication number
- CN203695856U CN203695856U CN201420101556.5U CN201420101556U CN203695856U CN 203695856 U CN203695856 U CN 203695856U CN 201420101556 U CN201420101556 U CN 201420101556U CN 203695856 U CN203695856 U CN 203695856U
- Authority
- CN
- China
- Prior art keywords
- process line
- robot
- punch press
- forging
- forging process
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005242 forging Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000012216 screening Methods 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims description 14
- 230000002146 bilateral effect Effects 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 230000000192 social effect Effects 0.000 description 1
Abstract
The utility model relates to an industrial automatic process line and in particular relates to an automatic forging process line. The forging process line using intelligent robots comprises a screening process line and a forging process line, wherein the screening process line comprises a screening box, a transporting rail and a sensor; the screening box comprises a box body, a pedestal, a stand column, a sliding plate and an air cylinder; the forging process line comprises a first punch press, a second punch press, a first robot and a second robot; the first and second punch presses are arranged in a 90-degree perpendicular manner; the first robot is positioned between the first and second punch presses; the second robot is positioned at the discharge hole of the second punch press. The transportation of forge pieces in a forging process is achieved by the industrial robots, workers are avoided participating, so that the physical health of the workers is protected; meanwhile, the forging process line using the intelligent robots plays an important role in realizing standardized operation, improving quality of products and keeping consistency of the product quality.
Description
Technical field
The utility model relates to industrial automation process line, more particularly, relates to a kind of automatic forging process line.
Background technology
Forge the general flow of processing, comprise that blanking, blank preheating, pier are flat, once forging and stamping, secondary forging and stamping, discharging.Required number is 5 people, average darg 8 hours.Wage for workmen's spending of month reaches 20,000 yuans.Workpiece is after the heating of intermediate frequency furnace, and temperature reaches 800 degrees Celsius of left and right, workshop backing hot when summer, and a lot of factories all exist and lack work phenomenon in the time of summer, and some factory is transferred to evening by the work hours in summer, to avoid high temperature on daytime.But workshop noise is large, dust is high, labour intensity is greatly the puzzlement that workman cannot break away from, and the health of health is buried to long-range hidden danger, all there is the difficult problem of recruitment in forging industry all the time.
Realize the unmanned operation of forging processing with industrial robot, there are huge social effect and economic benefits.
Utility model content
The purpose of this utility model is to provide a kind of intelligent robot to forge process line, and the utility model is applicable to forge in manufacture process, utilizes industrial robot work compound, realizes the increasingly automated production of forging.
A kind of intelligent robot forges process line, comprises screening streamline and forges streamline;
Described screening streamline comprises screen box, delivery track, sensor; Described screen box comprises: casing, base, column, slide plate, cylinder; Described column is fixed on described base, and described casing is fixed on described column; The upper opening of described casing, bottom is provided with discharging opening, and a side of described casing is provided with slope; Be distributed with to described casing bilateral symmetry chute, be connected with described slide plate in described chute, the piston rod of described cylinder is articulated with described slide plate; Described sensor is emission sensor, is placed in the both sides of described delivery track; The discharging port of described delivery track is positioned at the top of described screen box;
The described streamline that forges comprises the first punch press, the second punch press, the first robot, the second robot; Described the first punch press becomes 90 degree to be arranged vertically with described the second punch press, and described the first robot is between described the first punch press and described the second punch press, and described the second robot is positioned at the discharging opening position of described the second punch press.
It is as follows that the utility model intelligent robot forges the beneficial effect of process line:
Described delivery track is chain-type connecting gear, described delivery track for delivery of forging in described screen box.Be furnished with described sensor in the both sides of described delivery track, for gathering forging information.Described delivery track carries forging continuously to described screen box.
Described screen box in off position under, described slide plate, under the driving of described cylinder, is positioned at described discharging opening place.Described casing cuts out, the upper opening of described casing, and forging drops down onto in described casing from the top of described casing; Described screen box is under opening, and described slide plate slides to an other side under the driving of described cylinder, and described discharging opening is in opening.Described casing is opened, and forging drops down onto in next process from described discharging opening.
In the time that described sensor collects the position of the described sensor of forging process, described screen box opened for 2 seconds, if there is the forging not picked up by forging equipment in described screen box, made forging blanking; After 2 seconds, described screen box is closed, and forging continues to advance toward described screen box direction in described delivery track, and falls in described screen box, to wait for picking up of described the first robot.
Described the first robot is positioned at the charging aperture position of described the first punch press, and described the first robot is responsible for to described the first punch press feeding.Described the first punch press completes after the forging molding for the first time of forging, the forging of described the first robot after described the first punch press picks up forging molding for the first time, then forging is sent into the charging aperture of described the second punch press.The forging that described the second robot completes forging takes out from the discharging opening of described the second punch press.
The forging of forging process transmits and is realized by industrial robot, has avoided artificial participation, and protection labourer's is healthy; Meanwhile, to realizing standardized work, improve the quality of product, keep the uniformity of product quality, there is important function.
Accompanying drawing explanation
Fig. 1 is the structural representation that the utility model intelligent robot forges process line;
Fig. 2 is the structural representation that the utility model intelligent robot forges the screening streamline of process line;
Fig. 3, Fig. 4 are the structural representations that the utility model intelligent robot forges the screen box of process line;
Fig. 5 is the structural representation of screen box under slide plate open mode that the utility model intelligent robot forges process line.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail, but does not form any restriction of the present utility model, in accompanying drawing, similarly element numbers represents similar element.As mentioned above, the utility model provides a kind of intelligent robot to forge process line, for the collection of forging or fall.
Fig. 1 is the structural representation that the utility model intelligent robot forges process line, Fig. 2 is the structural representation that the utility model intelligent robot forges the screening streamline of process line, Fig. 3, Fig. 4 are the structural representations that the utility model intelligent robot forges the screen box of process line, and Fig. 5 is the structural representation of screen box under slide plate open mode that the utility model intelligent robot forges process line.
Intelligent robot forges process line, comprises screening streamline and forges streamline;
Described screening streamline, comprises screen box, delivery track 11, sensor 13; Described sensor 13 is emission sensor, is placed in the both sides of described delivery track 11; The discharging port of described delivery track 11 is positioned at the top of described screen box.
Described screen box, comprises casing 3, base 1, column 2, slide plate 4, cylinder 5; Described column 2 is fixed on described base 1, and described casing 3 is fixed on described column 2; The upper opening of described casing 3, bottom is provided with discharging opening 7, and a side of described casing 3 is provided with slope 10; Be distributed with to described casing 3 bilateral symmetry chute 8, be connected with described slide plate 4 in described chute 8, the piston rod 6 of described cylinder 5 is connected in described slide plate 4 by hinge 9.
The described streamline that forges comprises the first punch press 21, the second punch press 22, the first robot 23, the second robot 24; Described the first punch press 21 becomes 90 degree to be arranged vertically with described the second 22 of punchings, and described the first robot 23 is between described the first punch press 21 and described the second punch press 22, and described the second robot 23 is positioned at the discharging opening position of described the second punch press 22.
Finally, it should be pointed out that above embodiment is only the more representational example of the utility model.Obviously, the utility model is not limited to above-described embodiment, can also have many distortion.Any simple modification, equivalent variations and modification that every foundation technical spirit of the present utility model is done above embodiment, all should think and belong to protection domain of the present utility model.
Claims (1)
1. intelligent robot forges a process line, it is characterized in that screening streamline and forging streamline composed as follows comprising;
Described screening streamline comprises screen box, delivery track, sensor; Described screen box comprises: casing, base, column, slide plate, cylinder; Described column is fixed on described base, and described casing is fixed on described column; The upper opening of described casing, bottom is provided with discharging opening, and a side of described casing is provided with slope; Be distributed with to described casing bilateral symmetry chute, be connected with described slide plate in described chute, the piston rod of described cylinder is articulated with described slide plate; Described sensor is emission sensor, is placed in the both sides of described delivery track; The discharging port of described delivery track is positioned at the top of described screen box;
The described streamline that forges comprises the first punch press, the second punch press, the first robot, the second robot; Described the first punch press becomes 90 degree to be arranged vertically with described the second punch press, and described the first robot is between described the first punch press and described the second punch press, and described the second robot is positioned at the discharging opening position of described the second punch press.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420101556.5U CN203695856U (en) | 2014-02-26 | 2014-02-26 | Forging process line using intelligent robots |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420101556.5U CN203695856U (en) | 2014-02-26 | 2014-02-26 | Forging process line using intelligent robots |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203695856U true CN203695856U (en) | 2014-07-09 |
Family
ID=51046355
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420101556.5U Expired - Fee Related CN203695856U (en) | 2014-02-26 | 2014-02-26 | Forging process line using intelligent robots |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203695856U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759573A (en) * | 2015-04-20 | 2015-07-08 | 上海交通大学 | Robot clamping type automatic die forging system |
| CN107282835A (en) * | 2017-05-16 | 2017-10-24 | 浙江大学 | Industrial robot intelligence swage line system and application |
| CN107671220A (en) * | 2017-10-18 | 2018-02-09 | 浙江丰诚智能科技有限公司 | A kind of high efficiency full-automatic heat forges manufacture system |
| CN110883307A (en) * | 2019-10-15 | 2020-03-17 | 济南鑫伟锻造有限公司 | Automatic forging machine of material loading |
-
2014
- 2014-02-26 CN CN201420101556.5U patent/CN203695856U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104759573A (en) * | 2015-04-20 | 2015-07-08 | 上海交通大学 | Robot clamping type automatic die forging system |
| CN104759573B (en) * | 2015-04-20 | 2016-08-24 | 上海交通大学 | A kind of robotic gripper automatization die forging system |
| CN107282835A (en) * | 2017-05-16 | 2017-10-24 | 浙江大学 | Industrial robot intelligence swage line system and application |
| CN107282835B (en) * | 2017-05-16 | 2018-12-21 | 浙江大学 | The control method and application of industrial robot intelligence swage line system |
| CN107671220A (en) * | 2017-10-18 | 2018-02-09 | 浙江丰诚智能科技有限公司 | A kind of high efficiency full-automatic heat forges manufacture system |
| CN107671220B (en) * | 2017-10-18 | 2024-03-15 | 浙江丰诚智能科技有限公司 | High-efficiency full-automatic hot forging manufacturing system |
| CN110883307A (en) * | 2019-10-15 | 2020-03-17 | 济南鑫伟锻造有限公司 | Automatic forging machine of material loading |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140709 Termination date: 20150226 |
|
| EXPY | Termination of patent right or utility model |